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SERIES 8800 & 8900 INSTALLATION AND OPERATING INSTRUCTIONS

Page 21

Shut the boiler off and open the bleed valves to purge 

the air trapped in the heating system piping. Close the 

make-up water valve and check and clean the strainers 

and make-up water pressure reducing valve.

Open the make-up water valve and adjust the system 

pressure if necessary. The system should be checked 

and bled after three days of operation.

OPERATING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE OPERATING

POUR VOTRE SÉCURITÉ LISEZ AVANT DE 

METTRE EN MARCHE

A.   This appliance is equipped with an ignition device 

which automatically lights the pilot. Do 

not

 try to light 

the pilot by hand.

 

Cet appareil est muni d’un dispositif d’allumage qui 

allume automatiquement la veilleuse. Ne tentez pas 

d’allumer la veilleuse manuellement.

B.   BEFORE OPERATING smell all around the 

appliance area for gas. Be sure to smell next to the 

floor because some gas is heavier than air and will 

settle on the floor.

DANGER: Propane gas may not always be 

detected by smell. Propane gas is heavier than 

air and can collect in low areas.

Propane gas can ignite or explode if an ignition 

source is present and result in death, serious 

injury and property damage!

FOR YOUR SAFETY

• Have only qualified licensed professionals install, 

service and maintain this appliance and your gas 

system in accordance with all applicable codes.

• Install a nationally listed combustible gas 

detector(s) in your home.

• If you suspect a leak:

1. Have everyone leave the building immediately.

2. Do not attempt to light any appliance.

3. Do not touch any electrical or electronic switches 

in the building.

4. Do not use any phone in the building.

5. Call your gas supplier from a phone outside of 

the building.

6. If you cannot reach your gas supplier call the fire 

department.

AVANT DE FAIRE FONCTIONNER, reniflez tout autour 

de l’appareil pour déceler une odeur de gaz. Reniflez 

près du plancher, car certains gaz sont plus lourds que 

l’air et peuvent s’accumuler au niveau du sol.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

•  Ne pas tenter d’allumer d’appareil.

•  Ne touchez à aucun interrupteur; ne pas vous servir 

des téléphones se trouvant dans le bâtiment.

•  Appelez immédiatement votre fournisseur de gaz 

depuis un voisin. Suives les instructions du 

fournisseur.

•  Si vous ne pouvez rejoindre le fournisseur, appelez 

le service de incendies.

C.   Do not use this appliance if any part has been under 

water. Immediately call a qualified service technician 

to inspect the appliance and to replace any part of 

the control system and any gas control that has 

been under water.

 

N’utilisez pas cet appareil s’il a été plongé dans 

l’eau,  même  partiellement.  Faites  inspecter 

l’appareil par un tecnicien qualifié et remplacez 

toute partie du système de contrôle et toute 

commande qui ont été plongés dans l’eau.

CAUTION: To prevent being burned, stand clear of 

the boiler during ignition and do not touch any hot 

metal parts!

OPERATING INSTRUCTIONS

1.  

STOP!

 Read the safety information above. If, at  

any time, the appliance will not operate properly, 

follow the instructions “TO TURN OFF GAS TO 

APPLIANCE.”

2.   Set the operating control or thermostat to off or its 

lowest setting.

3.   Turn off all electric power to the appliance.

4.  This appliance is equipped with an ignition device 

which automatically lights the pilot. Do 

not

 try to light 

the pilot by hand.

5.   Close the manual main and pilot gas shut-off valves.

6.   Wait  five  (5)  minutes  to  clear  out  any  gas. Then 

smell for gas, including near the floor. If you smell 

gas, 

STOP!

 Follow “B” in the safety information 

above. If you don’t smell gas go to next step.

7.   Connect a manometer having a minimum capacity of 

20 in

508 mm

 W.C. to the outlet pressure port of the 

gas valve. Make sure that the gas supply piping has 

been purged of air and that all gas joints up to the gas 

valve have been thoroughly checked for leaks.

8.   Open the manual pilot valve.

9.   Turn on all electric power to the boiler.

10.  Set the operating control or thermostat to the 

desired setting.

11.  The pilot(s) should automatically light. Do not try to 

light the pilot(s) by hand!

12.  With the pilot(s) lit, open the main gas shut-off valve.

13. 

 

T h e   b u r n e r s   s h o u l d   l i g h t 

w i t h   p r o p e r   b o i l e r   o p e r a t i o n .

14.  The pilot and manifold pressures should match  

those listed in Table 13. To adjust the manifold 

gas pressure see the Gas Pressure Adjustment  

instructions in the “CHECKING AND ADJUSTMENTS” 

section.

Содержание 8800 Series

Страница 1: ...tion dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The boiler can only be oper...

Страница 2: ...not followed exactly a fire or explosion may result causing property personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any...

Страница 3: ...for the job The Net Ratings specify the equivalent amount of direct copper radiation that the unit can supply under normal conditions Also ensure that the unit has been set up for the type of gas ava...

Страница 4: ...store objects on or around the boiler water heater CAUTION Combustion air contaminated with fluorocarbons or other halogenated compounds such as cleaning solvents and refrigerants will result in the f...

Страница 5: ...he free area necessary to meet the make up air requirements of the enclosure consideration must be given to the blockage effects of louvers grills and screens Screens must have a minimum mesh size of...

Страница 6: ...age 6 Figure 2 Vertical Venting Using A Masonary Chimney And Inside Air 8900 8800 Series Figure 3 Dual Flue Outlets And Inside Air 8900 8800 Series 10 FT 3 1 m 3 FT 1 m 5 FT 1 52 m 3 FT 1 m 10 FT 3 4...

Страница 7: ...10FT 3 1 m 3 FT 1 m 5 FT 1 52 m PITCH PIPE DOWN TOWARDS TERMINAL CAP 1 4 IN PER FOOT 20MM M OF RUN TO ALLOW FOR CONDENSATE DRAINAGE BUILDING OVERHANG 4 FT 1 2 M MAX 3 FT 9 m 1 5 FT 0 5m MINIMUM DISTAN...

Страница 8: ...nce is connected to the same chimney flue the flue must be large enough to safely vent the combined output of all the appliances WARNING If an appliance using any type of a mechanical draft system ope...

Страница 9: ...ord s au syst me d vacuation commun et tous les ventilateurs d extraction comme les hottes de cuisin re et les ventilateurs des salles de bain S assurer que ces ventilateurs fonctionnent la vitesse ma...

Страница 10: ...low switch must be installed in the supply piping adjacent to the boiler outlet connection CAUTION Failure to properly install the flow switch may result in damage to the boiler water heater heat exch...

Страница 11: ...1900 2000 2400 2800 3200 3600 4000 Model Table 7 Temperature Rise Table 2 Pass Headers 35 F 0 4 0 7 1 1 1 6 2 4 3 3 4 4 5 8 4 1 6 8 34 3 40 8 47 6 54 4 61 6 68 0 75 2 81 6 88 8 95 3 131 2 157 4 183 7...

Страница 12: ...n Water Temperatures To prevent the problems associated with condensation of the products of combustion due to low return water temperatures a primary secondary piping system with a bypass and bypass...

Страница 13: ...onfiguration and valving Check with local codes and ordinances for specific requirements NOTES 1 Boiler circuit piping must be sized large enough to handle maximum flow through unit 2 Boiler pump size...

Страница 14: ...ler circuit piping must be sized large enough to handle maximum flow through unit 4 All boilers furnished with factory mounted outlet water temperature gauge 5 Boiler pump purging required Use termina...

Страница 15: ...on and or a level of dissolved solids exceeding 350 ppm will require a recalculation of the pump size and temperature rise Acupro nickel heat exchanger may also be required The manufacturer should be...

Страница 16: ...loyed to prevent this condition from occurring A balancing valve should be installed on the outlet side of the water heater for purposes of adjusting the flow rate through the heat exchanger Thermomet...

Страница 17: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 17 Table 9 8900 Pumping Performance Requirement Table Table 10 8800 Pumping Performance Requirement Table...

Страница 18: ...formance Table before making selection 6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Cod...

Страница 19: ...on site call the nearest RBI representative to resolve the problem NOTE A minimum gas supply presssure of 6 in 152 mm W C natural or 11 in 279 mm W C propane and maximum 14 in 356 mm W C natural or pr...

Страница 20: ...diagram supplied with the boiler water heater for proper wiring connections GENERAL OPERATION WARNING Before proceeding read and fully understand the instructions contained in this manual Do not attem...

Страница 21: ...pas vous servir des t l phones se trouvant dans le b timent Appelez imm diatement votre fournisseur de gaz depuis un voisin Suives les instructions du fournisseur Si vous ne pouvez rejoindre le fourni...

Страница 22: ...reil ne se met pas en marche suivez les instructions intitul es Comment couper l admission de gaz de l appareil et appelez un technicien qualifi ou le fournisseur de gaz inches W C mm W C Natural 3 5...

Страница 23: ...anifold pressure tap plug CAUTION Never force the regulator adjustment screw beyond the stop limits or damage to the regulator will occur PROPANE GAS Optimum results are obtained when the boiler water...

Страница 24: ...water is 130 F 54 C The operating control should be set to the lowest setting that will satisfy the consumer s needs WARNING Setting the thermostat or operation control too high can result in scaldin...

Страница 25: ...osion or other deposits that would impair the boiler water heater s performance Refer to page 29 8900 or page 38 8800 for component identification Combustion Chamber Inspection 1 Remove the left or ri...

Страница 26: ...the GENERAL OPERATION and CHECKING AND ADJUSTMENTS sections of this manual for reference 1 Check the thermostat or operating controls for proper operation 2 A float type low water cutoff device must...

Страница 27: ...ose or broken wire between pilot valve and PV MV PV terminals 24V at pilot gas valve leads Replace module Adjust the pilot gas pressure using the pilot regulator Pilot ignition problems can be caused...

Страница 28: ...f valve is properly sized for the system never exceed 160 psi Expansion tank is waterlogged Ensure expansion tank is properly sized for the system Expansion tank is isolated Ensure valve between expan...

Страница 29: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 29 PARTS LIST MODELS 420 1900 36 33...

Страница 30: ...12 12 12 12 12 12 12 12 12 12 12 12 12 Nut Inlet Outlet Return Headers ASME 57 0492 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 NS Burner Shield 03 0092 1 03 0093 1 03 0094 1 03 0095 1 03 0096 1 03 0...

Страница 31: ...2 2 2 2 2 2 2 2 2 2 2 2 2 NS Bracket Refractory Lower End 03 0307 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 18 End Refractory Panel Left Right 05 0001 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 19 Center Refractory Panel 05...

Страница 32: ...0 0186 1 70 0187 1 70 0188 1 70 0189 1 70 0190 1 70 0191 1 NS Upper Rear Refractory Channel 70 0162 1 70 0163 1 70 0164 1 70 0165 1 70 0166 1 70 0167 1 70 0168 1 70 0169 1 70 0170 1 70 0171 1 70 0172...

Страница 33: ...5 1 70 0086 1 Heat Exchanger Assembly Cupronickel 70 0087 1 Cast Iron Headers 70 0088 1 70 0089 1 70 0090 1 70 0091 1 70 0092 1 70 0093 1 70 0094 1 70 0095 1 70 0096 1 70 0097 1 70 0098 1 70 0099 1 70...

Страница 34: ...70 0108 1 70 0109 1 70 0110 1 70 0111 1 70 0112 1 70 0113 1 70 0114 1 70 0115 1 70 0116 1 Heat Exchanger Assembly Cupronickel 70 0117 1 Bronze Headers 70 0118 1 70 0119 1 70 0120 1 70 0121 1 70 0122 1...

Страница 35: ...r 70 0132 1 70 0133 1 70 0134 1 70 0135 1 70 0136 1 70 0137 1 70 0138 1 70 0139 1 70 0140 1 70 0141 1 70 0142 1 70 0143 1 70 0144 1 70 0145 1 70 0146 1 30 Tube Bundle Cupronickel 70 0147 1 70 0148 1 7...

Страница 36: ...631 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ignitor PSE NA185 LP 70 0632 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 33 Solenoid Valve w Regulator NG 24V 11 0373 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Solenoid Valve w Regulator LP 24...

Страница 37: ...1 1 1 1 1 1 1 1 1 1 1 41 Orifice 29 NG 10 0016 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Orifice 47 LP 10 0009 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 NS Pressure Relief Valve 50 13 0040 1 1 1 1...

Страница 38: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 38 PARTS LIST MODELS 2000 4000 22 7 36 33 30 8 6 39 42 18 21 25 19 21a...

Страница 39: ...1 70 1738 1 1 13 13a Burner Tube Aluminized Steel 10 0256 19 23 27 30 34 38 Burner Tube Aluminized w Bracket 70 1851 1 1 1 2 2 2 Burner Tube Stainless Steel 10 0258 19 23 27 30 34 38 Burner Tube Stain...

Страница 40: ...Upper Right Left Refractory Support 03 1161 2 2 2 2 2 2 NS Tube Bundle Copper 70 1696 1 70 1697 1 70 1698 1 70 1699 1 70 1700 1 70 1701 1 Tube Bundle Cupronickel 70 1702 1 70 1703 1 70 1704 1 70 1705...

Страница 41: ...1003 CSD 1 Only 16 0058 1 1 1 1 1 1 BTC Staging Control 4 Stage 14 0307 1 1 1 1 1 1 NS Alarm Board CSD 1 16 0023 1 1 1 1 1 1 37 Transformer 50 VA 15 0007 1 1 1 1 1 1 Transformer 75 VA 15 0008 1 1 1 1...

Страница 42: ...ve 125 30 0364 1 1 Pressure Relief Valve 125 13 0009 1 Pressure Relief Valve 125 13 0003 1 1 Pressure Relief Valve 125 13 0053 1 NS Tridicator 13 0305 1 1 1 1 1 1 NS Thermometer HB 13 0302 1 1 1 1 1 1...

Страница 43: ...ing appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GASVENTDIRECTLYBELOW KEEPCLEAROFALL OBSTRUCTIONS g INSPECTION Thestateorlocalgasinspectoroftheside w...

Страница 44: ...hrough the tubes and is not covered by the manufacturer s warranty See Installation Instructions for proper pump performance Chemical corrosion no corrosive chemical freon dry cleaning chemicals degre...

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