Raypak XFyre 300A Скачать руководство пользователя страница 57

(b) EXEMPTIONS: The following equipment is exempt from
248 CMR 5.08(2)(a)1 through 4:

1. The  equipment  listed  in  Chapter  10  entitled  "Equipment
Not  Required To  Be  Vented"  in  the  most  current  edition  of
NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontally vented gas fueled
equipment installed in a room or structure separate from the
dwelling, building or structure used in whole or in part for res-
idential purposes.

(c)  MANUFACTURER  REQUIREMENTS  -  GAS  EQUIP-
MENT  VENTING  SYSTEM  PROVIDED.  When  the
manufacturer  of  Product  Approved  side  wall  horizontally
vented gas equipment provides a venting system design or
venting system components with the equipment, the instruc-
tions  provided  by  the  manufacturer  for  installation  of  the
equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting sys-
tem design or the venting system components; and

2. A complete parts list for the venting system design or vent-
ing system.

(d)  MANUFACTURER  REQUIREMENTS  -  GAS  EQUIP-
MENT  VENTING  SYSTEM  NOT  PROVIDED.  When  the
manufacturer  of  a  Product Approved  side  wall  horizontally
vented gas fueled equipment does not provide the parts for
venting  the  flue  gases,  but  identifies  "special  venting  sys-
tems",  the  following  requirements  shall  be  satisfied  by  the
manufacturer:

1. The referenced "special venting system" instructions shall
be  included  with  the  appliance  or  equipment  installation
instructions; and

2. The "special venting systems" shall be Product Approved
by  the  Board,  and  the  instructions  for  that  system  shall
include a parts list and detailed installation instructions.

(e)  A  copy  of  all  installation  instructions  for  all  Product
Approved  side  wall  horizontally  vented  gas  fueled  equip-
ment,  all  venting  instructions,  all  parts  lists  for  venting
instructions,  and/or  all  venting  design  instructions  shall
remain with the appliance or equipment at the completion of
the installation.

GAS PRESSURE SUPERVISION

The  Commonwealth  of  Massachusetts  requires  listed  high
and low gas pressure switches (manual reset) for any model
with a maximum firing input greater than 1,000,000 Btu/Hr in
accordance with 248 CMR 7.04(11)(d).  

A gas  pressure  regulator  (field  supplied)  is  required  in  the
gas train ahead of the heater, for heaters having input rates
greater than 1,000,000 Btu/Hr, in accordance with 248 CMR
7.04 Figure 3B requirements.

The Commonwealth of Massachusetts requires compliance
with  regulation  248  CMR  4.00  and  5.00  for  installation  of
through – the – wall vented gas appliances as follows:

(a) For all side wall horizontally vented gas fueled equipment
installed  in  every  dwelling,  building  or  structure  used  in
whole  or  in  part  for  residential  purposes,  including  those
owned  or  operated  by  the  Commonwealth  and  where  the
side wall exhaust vent termination is less than seven (7) feet
above finished grade in the area of the venting, including but
not limited to decks and porches, the following requirements
shall be satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS.
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gasfitter shall
observe that a hard wired carbon monoxide detector with an
alarm  and  battery  back-up  is  installed  on  the  floor  level
where the gas equipment is to be installed. In addition, the
installing  plumber  or  gasfitter  shall  observe  that  a  battery
operated  or  hard  wired  carbon  monoxide  detector  with  an
alarm  is  installed  on  each  additional  level  of  the  dwelling,
building or structure served by the side wall horizontal vent-
ed gas fueled equipment. It shall be the responsibility of the
property owner to secure the services of qualified licensed
professionals  for  the  installation  of  hard  wired  carbon
monoxide detectors

a.  In  the  event  that  the  side  wall  horizontally  vented  gas
fueled equipment is installed in a crawl space or an attic, the
hard wired carbon monoxide detector with alarm and battery
back-up may be installed on the next adjacent floor level.

b. In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the owner
shall  have  a  period  of  thirty  (30)  days  to  comply  with  the
above  requirements;  provided,  however,  that  during  said
thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each
carbon  monoxide  detector  as  required  in  accordance  with
the  above  provisions  shall  comply  with  NFPA  720  and  be
ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE. A metal or plastic identification plate shall be
permanently mounted to the exterior of the building at a min-
imum height of eight (8) feet above grade directly in line with
the  exhaust  vent  terminal  for  the  horizontally  vented  gas
fueled heating appliance or equipment. The sign shall read,
in  print  size  no  less  than  one-half  (1/2)  inch  in  size,  "GAS
VENT  DIRECTLY  BELOW.  KEEP  CLEAR  OF  ALL
OBSTRUCTIONS".

4. INSPECTION. The state or local gas inspector of the side
wall  horizontally  vented  gas  fueled  equipment  shall  not
approve the installation unless, upon inspection, the inspec-
tor  observes  carbon  monoxide  detectors  and  signage
installed  in  accordance  with  the  provisions  of  248  CMR
5.08(2)(a)1 through 4.

Important Instructions for the Commonwealth of Massachusetts

57

Содержание XFyre 300A

Страница 1: ...pors and liquids or other combustible materials in the vicinity of this or any other appliance To do so may result in an explosion or fire WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance...

Страница 2: ...2...

Страница 3: ...on 21 Venting 25 Venting Installation Tips 28 Venting Configurations 28 Condensate Management 33 Outdoor Installation 34 Controls 34 Operating Instructions 37 WIRING DIAGRAM 44 START UP 45 Pre Start u...

Страница 4: ...WARNING CALIFORNIA PROPOSITION 65 This product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING Risk of electrical shock More than o...

Страница 5: ...k s standard war ranties Model Identification The model identification number and heater serial number are found on the heater rating plate located on the upper rear jacket panel The model number has...

Страница 6: ...ig 2 Component Locations Top Fig 3 Component Locations Rear Model No MBTUH Input Water conn NPT Gas conn NPT Vent Size inches Max Min N P Flue Intake 300A 300 60 1 1 2 3 4 3 4 4 4 400A 399 80 2 1 1 4...

Страница 7: ...water for use by individuals a thermostatically controlled mixing valve for reducing point of use water temperature is recommended to reduce the risk of scald injury Contact a licensed plumber or the...

Страница 8: ...be located at least 18 in above the floor In addition the heater shall be installed such that the gas ignition system components are protected from water dripping spraying rain etc during appliance op...

Страница 9: ...ll local codes NOTE Use of this boiler in construction areas where fine particulate matter such as concrete or dry wall dust is present may result in damage to the boiler that is not covered by the wa...

Страница 10: ...ft 1 2m below or to side of opening 1 ft 30 cm above opening 3 ft 91 cm K Clearance to mechanical air supply inlet 3 ft 91 cm above if within 10 ft 3m horizontally 6 ft 1 83m L Clearance above paved...

Страница 11: ...of the heater when the combustion air ducting kit is installed using three or four sheet metal screws not supplied equally positioned around the circumference of the duct The screws and duct connectio...

Страница 12: ...must be drawn from the air outside of the building the mechanical equip ment room must communicate directly with the outdoors Canadian Installations 14 000 BTUH 160 mm2 per kW in excess of 1 million...

Страница 13: ...ndard operating pressure for at least 24 hours 2 Make sure constant gauge pressure has been maintained throughout test 3 Check for leaks Repair if found Hydronic Heating Pump Selection In order to ens...

Страница 14: ...e have three modes available to them to address the various applications the units can be applied to Type WH units will only have the WH configuration available to them for use with potable water appl...

Страница 15: ...ay off as user defined in the ADJUST menu The System Pump P2 runs whenever the system is enabled for heating and the outdoor air temperature is lower than the WWSD temperature setting if utilized unle...

Страница 16: ...menu The system pump P2 runs whenever the system is enabled for heating and the outdoor air temperature is lower than the WWSD tem perature setting if utilized unless an indirect call for heat is pres...

Страница 17: ...00A 24 24 13 1 1 2 17 400A 20 38 18 2 20 500A 20 47 16 2 19 700A 20 66 30 2 36 850A 23 69 29 2 36 WARNING Plumbing between the heater and tank in excess of 75 equivalent feet will require custom pump...

Страница 18: ...g additional gas utilization equipment to the gas piping system the existing piping must be checked to determine if it has adequate capacity for the combined load The gas valve pressure regulator on t...

Страница 19: ...00A 42 96 96 220 310 795 850A 25 55 55 125 175 450 for pilot duty only XFyre heaters may power up to 2 pumps directly Install a circuit breaker sized sufficient ly for both the heater and the pump s A...

Страница 20: ...dicated circuit breaker should be provided and sized for the heater and all pumps powered through the heater 2 Turn off all power to the heater Verify that power has been turned off by testing with a...

Страница 21: ...LARM CONTROL SENSOR WIRING HIGH VOLTAGE POWER AND PUMP WIRING LOCATION RATING PLATE SUGGESTED ROUTING OF SENSOR CONTROL WIRING Fig 14 Rear Wiring Location Fig 16 XFyre Single Heater Control PLATFORM I...

Страница 22: ...used to ensure nei ther of these terminals becomes connected to ground Wiring the Optional 0 10 Volt Building Control Signal 1 A signal from an energy management system may be connected to the XFyre...

Страница 23: ...voltage 120 volt or greater wiring Raypak recommends that the total maxi mum length of each set of communication bus cables not exceed 200 feet 3 Route the FT_BUS wires from the front along the top ra...

Страница 24: ...M See Fig 16 This connection must be pro vided through dry contacts closure NOTE This dry contacts closure can come from a room thermostat or a remote relay No power of any kind should be applied to e...

Страница 25: ...nsate The vent adapter kit supplied by Raypak includes a higher temperature rated vent limit Vent installation shall be in accordance with Part 7 Venting of Equipment of the NFGC ANSI Z223 1 NFPA 54 S...

Страница 26: ...area where condensate or vapor could create a nuisance or hazard or could be detrimen tal to the operation of regulators relief valves or other equipment 6 Locate and guard vent termination to preven...

Страница 27: ...tion Code A vent shall not terminate 1 Directly above a paved sidewalk or driveway which is located between two single family dwell ings and serves both dwellings 2 Less than 7 ft 2 13 m above a paved...

Страница 28: ...Subtract 10 ft per elbow Max 4 elbows Only Centrotherm polypropylene is approved for the XFyre product Fig 22 Vertical Venting Model No Certified Vent Material Vent and Intake Air Vent Size in Vertic...

Страница 29: ...A listed vent cap terminal suitable for connection to the Cat IV vent materials adequately sized must be used to evacuate the flue products from the boilers Model No Vent Size inches Volume of Flue P...

Страница 30: ...the Wall Direct Venting Category IV Note Heaters rotated to show venting connections Fig 24 Horizontal Through the Wall Venting Refer to Table F and local codes Fig 25 Horizontal Through the Wall Dir...

Страница 31: ...s equal to 10 ft of straight pipe with a maximum of 4 elbows each on the air intake and vent The vent and air intake runs should be balanced to provide approximately the same equivalent length The ven...

Страница 32: ...h per foot of hori zontal run to the vent terminal Termination The vent cap MUST be installed on the exterior of the building The vent cap cannot be installed in a well or below grade The vent cap mus...

Страница 33: ...ge to the drainage system and to meet local code requirements Vent pipe condensate drains are also required for installation of the XFyre Follow vent manufacturer instructions for location of condensa...

Страница 34: ...ventilation air Keep area clear and free of combustible and flammable materials 3 Do not locate adjacent to any window door walk way or gravity air intake The vent must be located a minimum of 4 ft ho...

Страница 35: ...perature device as standard and it may have an additional optional adjustable manual reset high temperature device Standard The fixed setting manual reset high limit is built into the PIM it utilizes...

Страница 36: ...fluctuations or air pockets Fig 31 Flow Switch Fig 32 Flue Temperature Limit High Low Gas Pressure Switches Optional The optional low gas pressure switch connection mounts upstream of the gas valve on...

Страница 37: ...yellow LED will go out after the switch has been reset Press and release the RESET key on the control panel to begin normal operation 4 The unit requires closure across the enable dis able to operate...

Страница 38: ...detailed setup instructions User Interface The user interface consists of several Menu options Press the MENU button to scroll through the different menus in the interface Press the ITEM button to scr...

Страница 39: ...ature 192 F TARGET MIN H 1 2 3 OFF 50 F to 190 F Minimum target boiler temperature 50 F TARGET DIFF H 1 2 3 2 F to 42 F Differential for target boiler temperature 10 F DHW SENSOR H 1 2 3 OFF ON Select...

Страница 40: ...High Limit Offset OPERATOR All Operator Limit Potentiometer PIM AUTO DIFF H 1 2 3 Current auto differential PUMP PREPt All Duration of pump prepurge BLOW PREPt All Duration of blower prepurge BLOW PRE...

Страница 41: ...st boiler outlet temperature Press UP DOWN for 1 sec to clear INLET HI All Records the highest boiler inlet temperature Press UP DOWN for 1 sec to clear INLET LO All Records the lowest boiler outlet t...

Страница 42: ...gree the outdoor temperature drops the tempera ture of the heating water will increase one degree With the VERSA both ends of the slope are adjustable It is factory set at 70 F water temperature Boil...

Страница 43: ...at loss calculations for the building Boiler Design Boil DESIGN The Boil DESIGN temperature is the water temperature required to heat the boiler zones when the outdoor air is as cold as the OUT DESIGN...

Страница 44: ...WIRING DIAGRAM 44...

Страница 45: ...cannot reach your gas supplier call the fire department Use only your hand to close the gas supply shut off valve outside the heater Never use tools If the knob will not turn by hand do not try to re...

Страница 46: ...equipped with the optional single try ignition mod ule it will try for ignition one time before going into lockout 5 Wait until the controller indicates 100 on the fir ing rate display screen This may...

Страница 47: ...High Fire Model High Fire Ignition 300A 5400 3000 400A 7750 3000 500A 8100 3000 700A 4600 3000 850A 5450 3000 Table X XFyre Fan Speed Settings Table Y XFyre Manifold Pressure Settings Model No Manifol...

Страница 48: ...he thermostat Raise the setting on the thermostat to the highest setting and verify that the boiler goes through the normal start up cycle Reduce to the lowest set ting and verify that the boiler goes...

Страница 49: ...ATION Lighting Instructions 1 Before lighting make sure you have read all of the safety information in this manual 2 Set the thermostat to the lowest setting 3 Turn off all electrical power to the app...

Страница 50: ...olbox Menu and it is the default display for the control until the error is resolved Table AA Error Display Error Item Description and Troubleshooting OUTLET SEN Check the outlet water sensor and its...

Страница 51: ...n Lockout Fault Check the gas supply See table for more information 4 flashes N A N A 5 flashes Low Voltage Fault Check the 24 VAC input voltage The voltage must be above 18 0 VAC 6 flashes N A N A 7...

Страница 52: ...hould be no resistance Fig 40 Direct Spark Igniter Water Sensor Outdoor Sensor Water Temperature F Resistance ohms 32 32550 41 25340 50 19870 59 15700 68 12490 77 10000 86 8059 95 6535 104 5330 113 43...

Страница 53: ...ate drain is inspected and ensure that condensate is being directed to appropriate con densate management system or drain as required by local codes 3 Check that area is free from combustible materi a...

Страница 54: ...r 4 Conduct a combustion test at high and low fire Carbon dioxide should be 8 5 to 9 0 at full fire for natural gas and between 9 5 to 10 0 for propane gas Carbon monoxide should be 150 ppm 5 Check va...

Страница 55: ...fol low the precautions listed for working with ceramic fibers 4 Spray the coils with clear water making sure to con fine the spray to the area being cleaned DO NOT get the back ceramic wall of the u...

Страница 56: ...y however choose to use outside combustion air for one or more of these reasons 1 Installation is in an area containing contaminants listed below which will induce acidic condensation 2 You want to re...

Страница 57: ...l horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and...

Страница 58: ...ntamination of combustion air or use of chemical additives to water PARTS REPLACEMENT Under this Warranty Raypak will furnish a replacement for any failed part The failed part must first be returned t...

Страница 59: ...____________ Stack Height _______ Low Water Cutoff _______________Test Category _________ sketch vent on reverse side Number of Tanks and Size Qty____ _______Gallons Vent Material __________________ P...

Страница 60: ...60 www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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