Raypak B-R259 Скачать руководство пользователя

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CONTENTS

Water Chemistry

WARNINGS

Pay Attention to These Terms

Pool & Spa Water Chemistry

Automatic Chlorinators & Chemical Feeders

Cold Weather Operation

Winterizing the Pool & Spa Heater

Code Requirements

Clearances

Outdoor Heater Installation

Florida and Texas Building Codes

Indoor Heater Installation

Specifications and Dimensions

Combustion and Ventilation Air

Direct Vent

Venting

Support of Vent Stack

Vent Terminal Location

Venting Installation Tips

Venting Configurations

Natural Draft Vertical Venting (Category I)

Horizontal Through-the-Wall Direct Venting
(Category III)

Direct Vent - Vertical

Outdoor Installation

Gas Supply Connections

Gas Pressure Adjustment Locations

Pipe Sizing For Gas Connections

Flow Rates

Heat Exchanger Pressure Drop Tables

Internal Automatic Bypass Valve

External Auxiliary Bypass Valve

Auxiliary Bypass Valve Adjustment

Pressure Relief Valve Installation

Electrical Wiring

Transformer Wiring

Optional Left-Hand Wiring

Plumbing—Water Connections

Wiring Diagram

General Location of Controls

Control Adjustments

Control Panel Removal

Thermostat Operation - Direct Spark Board

Status and Diagnostics

Remote Control Installation and Operation

Remote Operation

Activating the Remote

Remote Control Wiring

2-Wire Remote Control

3-Wire Remote Control

Time Clock / Fireman’s Switch

High Limits

Flow Switch

Air Pressure & Blocked Vent Switches

Visual Inspection

Electrical

Orifice Removal

Igniter Removal

Mechanical

Control Logic - Flow Chart

Illustrated Parts List

Part Numbers

Important Instructions for the
Commonwealth of Massachusetts

PART ONE
OWNER'S OPERATING INSTRUCTIONS

SECTION 1
START-UP PROCEDURES

SECTION 2
CAUTION

SECTION 3
MAINTENANCE & CARE PROCEDURES

SECTION 3
INSTALLATION INSTRUCTIONS

SECTION 2
GENERAL SPECIFICATIONS

SECTION 1
RECEIVING EQUIPMENT

PART TWO
INSTALLATION & SERVICE INSTRUCTIONS

SECTION 4
SERVICING INSTRUCTIONS

SECTION 5
TROUBLESHOOTING

SECTION 6
REPLACEMENT PARTS

Содержание B-R259

Страница 1: ...switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas sup plier s instructions If you cannot reach your gas supplier call the fire depa...

Страница 2: ...Total Dissolved Solids PPM 3000 MAXIMUM 3000 MAXIMUM 3000 MAXIMUM Free Chlorine MUST NOT EXCEED 5 PPM Occasional chemical shock dosing of the pool or spa water should not damage the heater providing...

Страница 3: ...f Valve Installation 26 Electrical Wiring 27 Transformer Wiring 28 Optional Left Hand Wiring 28 Plumbing Water Connections 32 Wiring Diagram 33 General Location of Controls 34 Control Adjustments 34 C...

Страница 4: ...stallation to ensure proper securing and sealing WARNING Altering any Raypak pressure vessel by installing replacement heat exchangers tube bundle headers or any ASME parts not manufactured and or app...

Страница 5: ...check for any water leaks 5 Purge air from the gas line Insufficient purging may keep the heater from lighting on the first try 6 Double check gas connections make sure no leaks are present Use soapy...

Страница 6: ...ng children 2 Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness and subsequently result in drowning 3 Pregnant Women Beware S...

Страница 7: ...ill settle on the ground Since propane can accumulate in confined areas extra care should be exercised when lighting propane heaters WARNING Should overheating occur or the gas supply fail to shut off...

Страница 8: ...OPERATION IMPORTANT FREEZE INFORMATION COLD CLIMATE Prolonged operation with water temperatures below 50 F is not recommended When starting the heater with water temperatures below 50 F operate the h...

Страница 9: ...to the carrier immediately Save the carton These items are shipped inside a box in the carton with the heater STANDARD UNIT 1 Plastic pipe finish flange for gas line 5 2 2 CPVC PVC unions with O ring...

Страница 10: ...ion of CAN CSA B149 Installation Codes and Canadian Electrical Code CSA C22 1 Part 1 and Part 2 SECTION 2 GENERAL SPECIFICATIONS These heaters are design certified and tested under the latest requirem...

Страница 11: ...ack 1 Front Alcove Open Right Side 1 Vent 1 Left Side 1 Floor 0 OUTDOOR INSTALLATION TOP EXHAUST Top Unobstructed Outdoor Stack Floor 0 Right Side 8 Back 6 Left Side 8 OUTDOOR INSTALLATION REAR EXHAUS...

Страница 12: ...o any building The top surface of the heater shall be at least 3 ft above any forced air inlet or intake ducts located within 10 ft horizontally For installations in Canada pool heaters shall not be i...

Страница 13: ...e 1 1 4 x 1 3 4 S S Tapcon Bolt Washer Field Supplied Ea Pallet Anchor Bracket Use hole closest to unit 4 total 1 1 4 x 1 3 4 S S Tapcon Bolt Washer Field Supplied Ea Pallet Anchor Bracket Use hole cl...

Страница 14: ...to the outside See the Venting section beginning on page 17 for details Minimum allowable space is shown on the name plate Heater Model BTUH Input 000 Gas Conn Water Conn Vent Size Shipping Weight He...

Страница 15: ...ing 3 ft 91 cm K Clearance to mechanical air supply inlet 3 ft 91 cm above if within 10 ft 3m horizontally 6 ft 1 83m L Clearance above paved sidewalk or paved driveway located on public property 7 ft...

Страница 16: ...ypical Screened and Louvered Opening sq in 259 63 95 126 409 100 150 200 Direct Vent If outside air is drawn through the intake pipe directly to the unit for combustion 1 Install combustion air direct...

Страница 17: ...any question about the appliance categorization and suitability of a vent material for application on a Category III or IV vent system Using improper venting materials can result in personal injury d...

Страница 18: ...minate vent in window well stairwell alcove courtyard or other recessed area NOTE During winter months check the vent cap and make sure no blockage occurs from build up of snow or ice 10 DO NOT termin...

Страница 19: ...izontal runs at least every 5 ft vertical runs use braces under or near elbows Venting Configurations For heaters connected to gas vents or chimneys vent installations shall be in accordance with the...

Страница 20: ...ding at least 2 ft above the high est point of the roof that is within 10 ft The vent cap should have a minimum clearance of 4 ft horizontally from and in no case above or below unless a 4 ft hori zon...

Страница 21: ...length If horizontal run exceeds 80 equivalent ft an appropri ately sized variable speed extractor must be used Each elbow used is equal to 10 ft of straight pipe This will allow installation in one o...

Страница 22: ...ategory I venting guidelines It is recommended that the intake vent be insulated in colder climates Termination The flue terminal should be vertical and should termi nate outside the building at least...

Страница 23: ...tructed in any way and minimum clearances must be observed to prevent restriction of combustion and ventilation air Keep area clear and free of combustible and flammable materials NOTE Condensate can...

Страница 24: ...before reconnecting the heater and its manual shut off valve to gas supply line FAIL URE TO FOLLOW THIS PROCEDURE MAY DAM AGE THE GAS VALVE OVER PRESSURIZED GAS VALVES ARE NOT COVERED BY WARRANTY The...

Страница 25: ...provided in the in out header The internal bypass valve automatical ly responds to changes in water flow in the piping sys tem Proper amount of water is maintained through the heater under varying flo...

Страница 26: ...the original wiring use 105 C wire or its equivalent and or 150 C wire or its equivalent like the original wiring WARNING Heaters are factory wired for 240 VAC power supply DO NOT attempt to oper ate...

Страница 27: ...an s switch connection or using a two or three wire remote See pages 38 40 If using a switched GFCI power source the heater post purge func tion will be bypassed adversely affecting heater operation a...

Страница 28: ...move the grommet from right panel and replace with the plug from the left hand side 6 Route supply lines from the left side and through the provided loops under the control panel see image 7 See provi...

Страница 29: ...sion steps make sure that all electrical power to the heater has been turned OFF LEFT INLET RIGHT OUTLET PLUMBING 1 Remove thermostat sensor from Jaco fitting and set aside 2 Remove Inlet CPVC Ring Nu...

Страница 30: ...30 STRAIGHT PLUMBING SETUP FRONT VIEW 90 PLUMBING SETUP TOP VIEW Recommended plumbing setups Loose plumbing parts...

Страница 31: ...er must be located so that any water leaks will not damage the structure of adjacent area PVC pipe may be glued directly into header unions CAUTION An additional source of heated water e g a solar sys...

Страница 32: ...32 WIRING DIAGRAM...

Страница 33: ...PANEL RIGHT ACCESS PANEL BONDING LUG LOCATION TEMPERATURE SENSOR AIR PRESSURE SWITCH VENT PRESSURE SWITCH PRV LEFT ACCESS PANEL BONDING LUG LOCATION OPTIONAL DRAIN VALVE HL1 HL2 HIGH LIMITS T P GAUGE...

Страница 34: ...t door to access wire harnesses 3 Reaching underneath the PC board carefully remove all connectors and wires from the PC board and ON OFF toggle switch 4 Lift the front bezel lid and remove the two lo...

Страница 35: ...ODE and UP buttons simultaneously for 3 to 5 seconds The heater will continue to operate normal ly while in the Service Menu The first screen dis played is the Flame Strength indicator which indicates...

Страница 36: ...ahrenheit temperatures The UP or DOWN buttons will select Fahrenheit or Celsius on the temperature display Choose the desired temperature scale Spa Max Temp Spa Set Point Maximum Adjustment Refer to s...

Страница 37: ...utput Fault Main gas valve output is not in com manded state Internal Fault Board fault replace board EEPROM Fault Memory fault reset set points replace board if fault does not clear Clock Fireman Sw...

Страница 38: ...the remote wiring Typically a remote does not supply power to the heater it only provides a switching function to turn the heater On or Off If your remote is supplying its own voltage to the heater i...

Страница 39: ...e control The actual setpoint will be con trolled by the remote control 4 Turn the mode button to OFF and remove power from the heater 5 On the Remote Interface Harness connect the BLUE wire to one si...

Страница 40: ...ion must be a dry contact and must not supply power to the heater Powering the fireman s switch connection externally may damage the heater and is not cov ered by warranty Do not exceed 50ft of total...

Страница 41: ...te and disconnect the high tension spark cable from the igniter 5 Using a 5 16 socket remove the 2 bolts holding the igniter down 6 Using a flat screw driver loosen the igniter brack et from the combu...

Страница 42: ...Insects or debris clogging burner intake ports Clean burners Yellow lazy flame Air intake clogged or incorrect fan operation Check for debris upstream of fan intake Verify Blower Suction Pressure see...

Страница 43: ...rk Sensor Failure Inspect thermister wires and connector at Terminal P1 Check resistance value of the thermister Reference to chart below Replace thermister if not within 10 of values shown below If o...

Страница 44: ...44 SECTION 6 REPLACEMENT PARTS...

Страница 45: ...et Includes 3 B 014080F 014080F 5 F Combustion Air Orifice 014095F 014175F 6 F Combustion Air Venturi Adapter 014096F 014096F 7 F Intake Air Cap 012844F 012844F G GAS VALVE 1 G Combination Valve Nat 0...

Страница 46: ...tor 014136F 014136F 6 S Flue Collector Lower Gasket 014137F 014137F 7 S Flue Collector Upper Gasket 014138F 014138F 8 S Flue Exhaust Collar 009802F 009802F 9 S Flue Exhaust Gasket 009735F 009735F 10 S...

Страница 47: ...wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1...

Страница 48: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A 48...

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