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Chapter 1: Installation and system overviews

1

Chapter 1: Installation and system overviews

This chapter gives an overview of installation procedures and network configurations
for an SPX-5R Drive system.

The SmartPilot X-5R (SPX-5R) Drive system is intended for use as an aid to steering
leisure marine craft with a fully-laden displacement up to a maximum of:
•

4400 pounds (2000 kg) for mechanically steered craft.

•

7500 pounds (3500 kg) for power steered craft.

1.1 Installation overview

There are two stages to installing an SPX-5R Drive system, namely planning the
installation, then installing and mounting the components.

It is important to carry out the planning stage, to ensure that all components used in
the system, including cables and accessories, are correctly specified and located.

The following is a summary of the tasks in each stage.

Planning

1. Understand your system.
2. Check equipment supplied.
3. Establish suitable locations for the autopilot equipment.
4. Plan cabling and connections.
5. Produce a schematic diagram.

Installing

1. Mount the Course Computer.
2. Install Drive unit.
3. Install the autopilot controller.
4. Install the compass.
5. Connect power cables and system ground.
6. Connect additional equipment / cables to the course computer.
7. Final fix: secure all equipment in place; secure all cables.

1.2 Safe and successful installation

To achieve a safe and reliable installation of your SPX-5R Drive system, installation
must be carried out by a competent professional who should adhere to the
instructions in this guide.

Certified installation

Raymarine recommends certified installation by a Raymarine approved installer. A
certified installation qualifies for enhanced warranty benefits. Contact your
Raymarine dealer for further details and refer to the separate warranty document
packed with your product.

Getting assistance

If you need further assistance with an installation, contact your dealer or visit the
Raymarine web site

www.raymarine.com

.

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Содержание SmartPilot X-5R

Страница 1: ...SmartPilot X 5R Drive Installation Setup Document reference 87128 1 Date December 2010...

Страница 2: ...emarks of Raymarine Holdings Limited FLIR is a registered trademark of FLIR Systems Inc and or its subsidiaries All other trademarks trade names or company names referenced herein are used for identif...

Страница 3: ...allation guidelines 7 Suppression ferrites 7 Connections to other equipment 8 Compass 8 2 2 General cabling guidelines 8 Power cable requirement 8 2 3 SPX 5R Drive system Course Computer 9 Mounting 9...

Страница 4: ...sioning 32 Dockside checks setup 32 Step 1 Switching on 32 Step 2 Check data connections 33 For details of supported NMEA sentences see Appendix 1 NMEA 0183 sen tences 33 Step 3 Checking rudder bar op...

Страница 5: ...3 User calibration 53 Response level 53 4 4 Dealer calibration 54 Seatrial calibration lock 54 Vessel type 55 Drive type 56 Align rudder 56 Rudder limit 56 Rudder gain 56 Counter rudder 57 Rudder damp...

Страница 6: ...iv SmartPilot X 5R Drive Installation and Setup Guide...

Страница 7: ...from www raymarine com handbooks WARNING Product installation operation This equipment must be installed commissioned and operated in accordance with the Raymarine instructions provided Failure to do...

Страница 8: ...owner information and return the card to us to receive full warranty benefits You can also register online at www raymarine com by following the Login or create an account link Product disposal Waste...

Страница 9: ...eck equipment supplied 3 Establish suitable locations for the autopilot equipment 4 Plan cabling and connections 5 Produce a schematic diagram Installing 1 Mount the Course Computer 2 Install Drive un...

Страница 10: ...ng a Raymarine SeaTalk bus Marine electronics systems The autopilot may form part of your wider ship s electronics system and may be connected to equipment using a number of marine industry standard p...

Страница 11: ...ng around the ship Depth transducer GPS ST60 depth instrument SeaTalk cable SeaTalk cable SeaTalk or NMEA SeaTalk cable SeaTalk cable SeaTalk cable carries 12V power from Course computer Data to and f...

Страница 12: ...12 x4 Sun cover SmartPilot ST6002 controller Panel seal Cable tie x12 Spade connector 1 8 x 2 Spade connector 1 4 x 1 Stud x2 Finger nut x2 5 8 inch Nyloc nut M4 nut x4 M4 washer x4 M4 spring washer...

Страница 13: ...Create a schematic diagram As part of the preparation for installing your SPX 5R Drive system we recommend that you create a schematic diagram representing the system you want to install This will he...

Страница 14: ...6 SmartPilot X 5R Drive Installation and Setup Guide...

Страница 15: ...d to 7 ft 2 m ii More than 7 ft 2 m from the path of a radar beam A radar beam can normally be assumed to spread 20 degrees above and below the radiating element The product is supplied from a separat...

Страница 16: ...NOT cut or otherwise remove it Do not mix ac and dc cables Adhere to EMC guidelines see page 7 Use Kopex conduit where appropriate to protect cables Label all cables for easy identification Keep the...

Страница 17: ...owing table 2 3 SPX 5R Drive system Course Computer Mounting The Course Computer must be mounted on a secure vertical surface free from vibration Total cable length A B Copper area AWG Up to 3 0 m 10...

Страница 18: ...10 SmartPilot X 5R Drive Installation and Setup Guide D10375 1 MOUNT VERTICALLY 170 mm 6 7 in 237 mm 9 33 in 56 mm 2 2 in...

Страница 19: ...efore you remove the steering wheel it is very important to turn it fully clockwise otherwise damage to the Drive could occur in the later stages of installation 1 Turn the wheel fully clockwise to st...

Страница 20: ...ng procedure As a rough guide if you can slide the taper adaptor supplied with your SPX 5R Drive onto the taper of the steering shaft then the steering shaft is 3 4 inch diameter If the taper adaptor...

Страница 21: ...the steering wheel shaft is 1 inch diameter proceed from step 2 below If the shaft is 3 4 inch diameter slide the taper adaptor supplied fully onto the steering wheel shaft taper with the keyways are...

Страница 22: ...will pro vide a secure anchoring point for the torque restraint bracket Note If your dashboard does not extend below the bottom of the SPX 5R Drive you may need to manufacture an extension from a suit...

Страница 23: ...Offer up the torque restraint bracket to the mounting surface and mark the posi tions for the securing screws 5 Remove the SPX 5R Drive from the steering shaft then drill four 5 32 in 4 mm holes for t...

Страница 24: ...otating parts You MUST also ensure that the drain hole at the base of the unit is kept clear at all times Introduction 1 Secure the torque restraint to the mounting surface using the four M4 screws nu...

Страница 25: ...so that the seal side is towards the Drive 4 Use the supplied box spanner to secure the drive unit with the 5 8 inch nylock nut supplied 5 With the steering still hard over to starboard tighten the dr...

Страница 26: ...ng shaft so that the woodruff key inserted at step 1 engages with the keyway in the drive Note You MUST USE the nyloc nut supplied with the Drive to secure the drive assembly to the shaft 3 Place the...

Страница 27: ...ering wheel washer on the stub shaft then secure the wheel with the original wheel securing nut 11 Replace the wheel hub cover Drive cable routing We recommend that the entry point for the cable from...

Страница 28: ...the power supply for the SPX 5R Drive system with a 20 A fuse or 15 A thermal circuit breaker Cable Using the information given at Power cable requirement on page 8 9 obtain the required length of th...

Страница 29: ...re you affix the compass safe area label adjacent to the Fluxgate Compass The compass contains a self levelling mechanism This enables the compass to provide accurate readings with pitch and roll move...

Страница 30: ...t 2 Stick the supplied warning label near to the compass where it is clearly visible Compass connection Route the compass cable to the Course Computer securing it at regular intervals with suitable ca...

Страница 31: ...following diagram Note You will need an additional cable to connect your controller to an existing SeaTalk instru ment SeaTalk power connections The exact manner in which connections are made depends...

Страница 32: ...reen Pilot Controller SeaTalk instruments SeaTalk Course Computer SeaTalk Yellow Red Pilot Controller SeaTalk instruments SeaTalk Course Computer SeaTalk SeaTalk Screen Do not connect red wire Cut bac...

Страница 33: ...e g dynaplate in contact with the water Use flat tinned copper braid 30 A rating 1 4 inch 6 5 mm or greater Equivalent stranded wire diameter 3 16 inch 4 mm or greater Keep the length of the earth br...

Страница 34: ...ional rudder reference transducer is available to provide an accurate display of the rudder angle and further improve steering accuracy and performance of the SPX 5R Drive system If you have the optio...

Страница 35: ...SeaTalkng A SeaTalkng system must be powered from its own separate power supply See also For more information on SeaTalkng systems refer to the separate reference guide available from the Raymarine we...

Страница 36: ...with a SeaTalk instrument to provide a separate Course Over Ground display NMEA 0183 Connecting other manufacturers equipment When connecting Raymarine equipment to other equipment using a non Raymar...

Страница 37: ...properly secured Secure all cables To prevent strain on the connector blocks secure the cables to the Course Computer with cable ties as shown below 2 11Commission the system before use The autopilot...

Страница 38: ...30 SmartPilot X 5R Drive Installation and Setup Guide...

Страница 39: ...the supplied ST6002 controller Pilot Controller standby auto select the required operating mode 1 1 10 10 initiate course changes disp track provide access to extended functions Note The system is als...

Страница 40: ...tial seatrial With the boat safely tied up carry out the dockside checks and setup procedures before any trials at sea or other setup procedures Step 1 Switching on 1 Observing the Drive unit switch o...

Страница 41: ...o display the first data page XTE and check that this page shows the expected data 2 Press disp again to check each successive data page BTW DTW etc If the display shows dashes instead of data values...

Страница 42: ...the SPX 5R Drive system computer iv Switch on the power and re check Note If the rudder overshoots and has to drive back or starts to hunt back and forth you will need to increase the rudder damping l...

Страница 43: ...if necessary The vessel type screen shows either VESSEL or one of the vessel types DISPLACE SEMI DISPLACE PLANING STERN DRV WORK BOAT or SAIL BOAT Setting the vessel type The vessel type setting autom...

Страница 44: ...ust the alignment of the sensor 3 Press disp to confirm the correct alignment and move to the next calibration option See the Setup map above Note You can also zero the rudder bar with the boat under...

Страница 45: ...ieve optimum autopilot performance course over ground COG speed over ground SOG and latitude LAT data must be available to the SPX 5R Drive system e g on SeaTalk Ensure that the equipment providing th...

Страница 46: ...key to page through the Seatrial calibration items until you see SWING COMPASS 3 When you are ready to start press 1 to select SWING COMPASS ON 4 Press auto to start the compass swing The Pilot Contr...

Страница 47: ...to your SPX 5R Drive system i Increase the boat speed to more than 3 knots ii Press auto The SPX 5R Drive system will then set the heading to agree with the COG course over ground heading received fr...

Страница 48: ...eatrial calibration i From Standby mode hold down standby for 2 seconds then press disp twice to see the SEATRIAL CAL screen i Press auto to enter Seatrial calibration then press disp tree times to se...

Страница 49: ...imes to see the AUTOLEARN screen 2 In Seatrial calibration press disp as necessary until the AUTOLEARN screen is displayed A t l e a s t 0 2 5 n m 5 0 0 m o f c l e a r s e a s p a c e A t l e a s t 0...

Страница 50: ...steer straight ahead at cruising speed planing boats just on the plane head into wind and waves x4 D9330 1 AutoLearn in progress Prepare for AutoLearn Start AutoLearn Enter Seatrial calibration CHECK...

Страница 51: ...Learn progresses A typical AutoLearn completes within 7 to 27 steps depending on boat char acteristics and sea conditions Note To cancel an AutoLearn press standby or disp 8 When the SPX 5R Drive syst...

Страница 52: ...he SPX 5R Drive system should hold a constant heading in calm sea conditions 3 Use 1 1 10 and 10 to see how the SmartPilot alters the course to port and starboard 4 Press standby to return to manual s...

Страница 53: ...correctly the 40 course change should result in a crisp turn followed by an overshoot of no more than 5 if the rudder gain setting is too high the 40 course change will result in a dis tinct overshoot...

Страница 54: ...UNT RUD screen in Dealer calibration 2 Use the 1 or 1 keys to adjust the counter rudder 3 Press and hold standby for 2 seconds to save the changes and leave Dealer cal ibration 4 Press auto to check t...

Страница 55: ...de Rudder damping If a rudder reference transducer is fitted you can set the SPX 5R Drive system rudder damping to prevent autopilot hunting i e continuously moving the steering backwards and forwards...

Страница 56: ...48 SmartPilot X 5R Drive Installation and Setup Guide...

Страница 57: ...of screens to set calibration values Display Calibration The items in Display Calibration affect the SPX 5R Drive system Pilot Controller They are stored in the controller and do not affect any other...

Страница 58: ...vailable options To view the previous option press and hold disp for 1 second 3 Use 1 1 10 and 10 to change the values When you have made all required changes press and hold standby for 2 seconds to s...

Страница 59: ...ndicate MAG for heading values during normal operation HDG TRUE True heading If you select this the screen will indicate TRUE for heading values during normal operation Data pages The Pilot Controller...

Страница 60: ...es Data Page Default Setting 1 XTE Cross Track Error 2 BTW Bearing to Waypoint see Note below 3 DTW Distance to Waypoint see Note below 4 RESPONSE Remaining pages NOT USED see Setting up data pages be...

Страница 61: ...esponse level setting The response level screen enables you to set the default SPX 5R Drive system response level setting The response level controls the relationship between course keeping accuracy a...

Страница 62: ...n controls the access to Seatrial calibration Screen Text Options RESPONSE Range 1 to 9 Levels 1 to 3 minimize the amount of pilot activity This conserves power but may compromise short term course ke...

Страница 63: ...60 for default values Options Vessel type DISPLACE Power driven boats which do not plane Typically below 15 kts top speed SEMI DISPLACE Faster power driven boats which do not plane Typically 15 20 kt...

Страница 64: ...nce option is fitted this screen is used to set the limits of the rudder control just inside the mechanical end stops to thus avoid putting the steering system under unnecessary load This should be se...

Страница 65: ...ges The default AutoTrim is set as part of the AutoLearn process see page 40 If you need to change the setting increase the AutoTrim one level at a time and use the lowest acceptable value If the SPX...

Страница 66: ...detailed operating information refer to the guide supplied with the joystick Screen Text Options RESPONSE Range 1 to 9 Levels 1 to 3 minimize the amount of pilot activity This conserves power but may...

Страница 67: ...arrying out a System reset will reset User calibration Seatrial calibration and Dealer calibration settings to their default values Note the Display calibration settings will not change as these are s...

Страница 68: ...ommissioning process before using the SPX 5R Drive system again 4 5 System defaults Vessel type Factory Defaults Displacement Semi Displace ment Planing Stern Drive Work Boat Calibration Lock OFF OFF...

Страница 69: ...g to waypoint distance to waypoint waypoint number time GGA GLL Latitude longitude time HDG HDM HDT Heading MWV Apparent wind angle apparent wind speed RMA Course over ground COG speed over ground SOG...

Страница 70: ...62 SmartPilot X 5R Drive Installation and Setup Guide...

Страница 71: ...on to IPX6 when mounted vertically Dimensions Width 240 mm 9 7 16 Height 170 mm 6 11 16 Depth 55 mm 2 3 16 Inputs Fluxgate Compass NMEA 0183 v3 01 SeaTalk x2 SeaTalkng power Outputs NMEA 0183 v3 01 Se...

Страница 72: ...ervicing Daily inspection before commencing any passage Visually inspect the Drive installation Check autopilot operation Annual inspection Check once per year that the Drive and associated torque res...

Страница 73: ...F 20 C to 65 C 4 F to 149 F 95 Relative Humidity non condensing water ingress protection to IPX6 Overall dimensions width height depth 110 mm 4 33 in 115 mm 4 53 in 41 mm 1 62 in Keypad 8 button illu...

Страница 74: ...66 SmartPilot X 5R Drive Installation and Setup Guide...

Страница 75: ...Dealer calibration align rudder indicator 56 AutoTrim 57 counter rudder 57 cruise speed 59 drive type 56 joystick mode 58 latitude 59 off course warning angle 58 response level 57 rudder damping 57 ru...

Страница 76: ...37 conditions 37 heading alignment 39 Seatrial calibration lock 54 Setup Accessing calibration modes 50 AutoTrim 46 57 counter rudder 46 57 cruise speed 59 data pages 51 drive type 36 56 heading selec...

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