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Rayco RG74DXH, Инструкция по эксплуатации и запасным частям

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RG74DXH Parts Manual

42

Main Electrical Wiring Harness 37581 Rev B.

12"

PLUG '09'

ECM

TYPE 'K'

Terminal Legend
A - DEUTSCH HDP26-24-31SE (24-31 PLUG W/SOCKETS)

B- RESISTOR- 1K OHM, 2W (NEWARK 78R4771 OR EQ.)

C - BUSSMANN HHG OR EQ.

D - DEUTSCH HD10-9-1939P W/NICKEL PLATED TERMINALS IN'A' & 'B' AND GOLD PLATED TERMINALSIN 'C' & 'D'

E - TYCO/AMP 927770-3, 828904-1; CARLING WCH CONNECTOR 190-31214-001

F - DEUTSCH DT06-2S, W/W2S WEDGELOCK

G - DEUTSCH DT06-3S, W/W3S-1939-P012 WEDGELOCK, & GOLD PLATED TERMINALS

H - DEUTSCH DT04-3P-P007

J- DEUTSCH DT06-3S-P006

K - DELPHI 13964572 96 WAY, W/COVER LEVER 15494614 OR COVER LEVER W/ORANGE TAB 13964580,

    RUBBER BOOT 13957208 & STRAIN RELIEF 13856709

L - RING TERMINAL FOR 1/2" STUD - INSULATED - W/ADH. HEAT SHRINK

M - RING TERMINAL FOR #3/8 STUD - INSULATED - W/ADH. HEAT SHRINK

N - DELPHI 150 SERIES 3 PIN (12110293), DELPHI TERMINAL (12048074), DELPHI LOCK (12052845)

P - RING TERMINAL FOR #1/4 STUD - INSULATED - W/ADH. HEAT SHRINK

Q - RING TERMINAL FOR 5/16" STUD - INSULATED - W/ADH. HEAT SHRINK

R - VTE SERIES 212 (212N1V02) OR EQ. (RED)

S - RING TERMINAL FOR #10 STUD - INSULATED - W/ADH. HEAT SHRINK

T - HELLA RELAY CONNECTOR KIT H84-709-011 OR EQ.

U - RING TERMINAL FOR #8-32 STUD - INSULATED - W/ADH. HEAT SHRINK

V - DEUTSCH DT06-3S, W/W3S WEDGELOCK

W - DEUTSCH DT04-3P, WITH (3) 114017 PLUG

X - 1/4" FEMALE BLADE FULLEY INSULATED W/ADH HEAT SHRINK

Y - DEUTSCH DT06-6S, W/W6S WEDGELOCK

Z - DEUTSCH DTM04-4P, W/WM-4P WEDGELOCK

PLUG '43'

IGNITION

TYPE 'Y'

PLUG '44'

E-STOP

TYPE 'Z'

PLUG '04'

DIAGNOSTIC

TYPE 'D'

PLUG '07'

RECEIVER CAN

TYPE 'G', 'H', 'J'

PLUG '40'

ECM CAN

TYPE 'G' AND 'H'

PLUG '15'

COOLANT LEVEL

TYPE 'N'

PLUG '31'

RUN PWR

RELAY

TYPE 'T'

PLUG '45'

DISPLAY

INTERCONNECT

TYPE 'V' & 'W'

PLUG '24'

CW PUMP

TYPE 'F'

PLUG '39'

HYD OIL LVL

TYPE 'V'

PLUG '06'

COMMAND CUT

SWING CONTROL

VALVE

TYPE 'F'

PLUG '23'

HYD TEMP

TYPE 'F'

ECU FUSE 30A

TYPE 'U'

33

32

PLUG '10'

WATER IN

FUEL

TYPE 'F'

KEY FUSE 20A

TYPE 'U'

35

START SOL PWR

TYPE 'Q' & 'R'

STARTER PWR TYPE 'Q' & 'R'

26

25

PREHEAT SOL SIG

TYPE 'S'

PREHEAT SOL GRD

TYPE 'S'

30

29

START SOL SIG

TYPE 'S'

START SOL GRD

TYPE 'S'

28

27

34

PLUG '08'

ECM CAN

TYPE 'G', 'H', 'J'

3"

6"

6"

6"

4"

6"

6"

29"

14"

23"

50"

70"

14"

5"

4"

11"

11"

11"

11"

11"

11"

14"

8"

16"

10"

12"

30"

6"

20"

3"

4"

17

STARTER SOL

TYPE 'P'

12

ENGINE

GRD

TYPE 'L'

ENGINE

GRD

TYPE 'L'

11

36

COM GRD BATTERY TYPE 'M'

PLUG '03'

DISPLAY FUSE 20A

TYPE 'C'

8"

12"

COM GRD BATTERY TYPE 'M'

37

PLUG '05'

THROTTLE

SWITCH

TYPE 'E'

22"

8"

2"

2"

NO

LOOM

PLUG '38'

CHARGE

FILTER

TYPE 'F'

NOTE: CONNECTOR '01' PIN # 01-3, 01-4 FOR

  CAN-BUS TO BE GOLD PLATING OVER NICKEL.

  ALL OTHERS TO BE NICKEL PLATED.

6"

START SOL FUSE 

30A TYPE 'U'

RUN PWR FUSE

30A TYPE 'U'

PLUG '01'

DISPLAY

TYPE 'A'

02

24"

46"

4"

4"

4"

6"

41

CUTTER

WHEEL

ON/OFF

TYPE 'X'

42

1"

1"

6"

46

47

SOA 

LCOKOUT

TYPE 'S'

SOA 

LOCKOUT

TYPE 'S'

5"

CUTTER

WHEEL

ON/OFF

TYPE 'X'

30"

1"

1"

8"

26"

18"

#02

RESISTOR

TYPE "B"

WIRE LENGTH

TOLERANCE

LESS THAN 6"

+1/4" -0"

6" TO 40"

+1/2" -0"

40" TO 100"

+3/4" -0"

100" TO 200"

+1" -0"

GREATER THAN 200"

+1-1/2" -0"

Содержание RG74DXH

Страница 1: ...RG74DXH PARTS MANUAL RAYCO MANUFACTURING 2018 ALL RIGHTS RESERVED PRINTED IN USA INDEX PMRG74DXH 18...

Страница 2: ...allinstructionsbefore attempting to operate this machine This manual should be readily available for reference at all times Additional copies of this manual may be purchased from Rayco This Rayco mach...

Страница 3: ...quipment care The Maintenance Interval Schedule lists the items to be maintained at a specific service interval The Maintenance Interval Schedule lists the page number for the step by step instruction...

Страница 4: ...d personnel on the equipment Unless you are instructed otherwise perform maintenance with the equipment in the servicing position Refer to Operation and Maintenance Manual for the procedure for placin...

Страница 5: ...level with machine frame and not tilt upward or downward while in operation Also engine must not move left or right while in operation Hydraulic System Cutter Cutter Pump Variable displacement axial...

Страница 6: ...n is needed in caring for your machine It is attached to the machine at the location shown For ready reference record it in the boxes provided on the inside front cover of this manual For reference on...

Страница 7: ...ification Numbers Model Number Serial Number Machine Engine Implement Implement Dealer Information Name Address Dealer Contact Phone Number Hours Sales Parts Service Serial number is located as shown...

Страница 8: ...1 3515 01 FENDER ASSY RH 7 1 3515 02 FENDER ASSY LH 8 1 3504 HITCH ASSY 2 5 16 9 1 730036 132 CHAIN 3 8 HI TEST x 132 10 1 5172 TRAVEL BLOCK ASSY 11 1 3501 PIN TONGUE LOCK 12 1 728007 PIN HAIR 3 4 X 1...

Страница 9: ...RG74DXH Parts Manual 800 392 2686 9 Travel Block Assembly 5172 ITEM QTY PART DESCRIPTION 1 2 5237 TRAVEL BLOCK UHMW 2 1 5410 20 SHIM TRAVEL BLOCK 3 8 750383 BOLT SHCS 3 8 16 X 1 SS 1 3 2...

Страница 10: ...bly 3504 5 4 6 2 3 1 ITEM QTY PART DESCRIPTION 1 1 3505 HITCH WELDMENT 2 5 16 2 1 728028 PIN SAFETY SNAP 1 4 X 2 1 2 3 4 722506 BOLT HEX 1 2 13 X 2 GR8 4 8 726501 WASHER FLAT 1 2 5 4 724501 NUT HEX 1...

Страница 11: ...inder Assembly Telescope 3506 ITEM QTY PART DESCRIPTION 1 1 2719 CYLINDER WELD TONGUE 2 2 2235 PIN CYL TONGUE 3 1 3501 PIN TONGUE LOCK 4 4 728004 PIN COTTER 3 16 X 1 1 2 5 1 728007 PIN HAIR 3 4 X 1 1...

Страница 12: ...PART DESCRIPTION 1 1 3516 01 WELDMENT FENDER RH 120 2 1 1884 01 LIGHT BOX BRKT RH 72D 3 4 722110 BOLT WHIZ 1 4 20 X 3 4 4 4 722539 BOLT CARR 1 2 13 X 1 1 2 5 4 724501 NUT HEX 1 2 13 GR8 6 4 726502 WA...

Страница 13: ...IPTION 1 1 3516 02 WELDMENT FENDER LH 120 2 1 1884 02 LIGHT BOX BRKT LH 72D 3 4 722110 BOLT WHIZ 1 4 20 X 3 4 4 4 722539 BOLT CARR 1 2 13 X 1 1 2 5 4 724501 NUT HEX 1 2 13 GR8 6 4 726502 WASHER LOCK 1...

Страница 14: ...Cylinder Assembly 3713 1 2 4 6 5 6 3 3 ITEM QTY PART DESCRIPTION 1 1 RETRACTED CYLINDER 2 X 12 2 4 2721 LUG CYLINDER 3 7 8 3 1 3501 PIN TONGUE LOCK 4 1 728007 PIN HAIR 3 4 X 1 1 16 5 4 728012 HAIRPIN...

Страница 15: ...2 2686 15 Axle Assembly 37485 Rev A ITEM QTY PART DESCRIPTION 1 1 802570 AXLE TORFLEX 12 2 2 765277 WHEEL TIRE ASSY BAL 3 2 2033 GUARD SEAL 4 2 800918 RING CLAMPING LUG WHEEL AXLE 3 695 A A 2 1 90 1 3...

Страница 16: ...RH WELD 3 1 2689 BRACKET CURTAIN LH 4 1 3189 CURTAIN LH SIDE 5 14 750399 BOLT WHIZ 3 8 16 X 1 GR8 2 ZP 6 1 3190 CURTAIN RH SIDE 7 1 2690 BRACKET CURTAIN LH 8 8 722114 BOLT WHIZ 3 8 16 X 3 4 GR8 2 ZP 9...

Страница 17: ...WASHER LOCK 1 4 20 2 724101 NUT HEX 1 4 20 GR8 21 1 730025 CLAMP VINYL COVERED 1 22 1 37495 BATTERY BOX WELD RG74DXH 23 1 37498 BATTERY COVER WELD 24 1 37501 ECU MOUNT 25 1 37502 ECU BACK PLATE 26 1...

Страница 18: ...ylinder Assembly 3715 02 Rev A 1 3 2 5 4 ITEM QTY PART DESCRIPTION 1 1 3514 02 WELDMENT CYL SWING LH 2 2 2215 PIN CYLINDER SWING 3 2 722201 BOLT HEX 5 16 18 X 2 GR8 4 2 730085 ZERK GREASE 1 4 28 90DEG...

Страница 19: ...wing Cylinder Assembly 3715 01 Rev A ITEM QTY PART DESCRIPTION 1 1 3514 01 WELDMENT CYL SWING RH 2 2 2215 PIN CYLINDER SWING 3 2 722201 BOLT HEX 5 16 18 X 2 GR8 4 2 750050 NUT LOCK 5 16 18 NYLON 5 2 7...

Страница 20: ...O NOT CLAMP ACROSS VENT CAP 1 2 8 20 AMP FUSE ITEM QTY PART DESCRIPTION 1 1 801476 BATTERY C31S XHD 2 1 36083 BATTERY TIE DOWN 3 2 726300 WASHER FLAT 3 8 SAE 4 2 760261 NUT HNNL 3 8 16 INS 5 2 36084 J...

Страница 21: ...21 King Pin Asm 5174 ITEM QTY PART DESCRIPTION 1 1 4997 PIN KING 2 1 4995 PLATE LOCK PRELOAD NUT 3 1 4996 NUT PRELOAD 4 1 722114 BOLT WHIZ 3 8 16 X 3 4 GR8 2 ZP 5 2 750519 BEARING SPHERICAL PLAIN 2 6...

Страница 22: ...4 7 ITEM QTY PART DESCRIPTION 1 1 5034 CYLINDER WELDMENT LIFT 2 1 5004 PIN LIFT CYLINDER SBOOM 3 1 5028 PIN LIFT CYLINDER LBOOM 4 4 750516 BEARING GARMAX 1 5 X 1 25 5 1 722308 BOLT HEX 3 8 16 X 2 1 4...

Страница 23: ...LY 9 1 32395 GUARD WEAR PLATE 10 1 37522 CUTTER WHEEL ASSY RG74DXH 11 1 37521 LICENSE PLATE BRACKET 12 5 802273 BOLT WHIZ 1 2 13 X 1 1 2 13 1 2900 YOKE ROD ASSY HYD MOTOR ADJ 14 1 728019 PIN CLEVIS 1...

Страница 24: ...Assembly Hydraulic Motor 2900 Rev B 2 3 1 TOUCH UP PAINT EXPOSED ENDS OF THREADED ROD FINAL ASSEMBLY 7 27 32 ITEM QTY PART DESCRIPTION 1 1 2534 01 5 8 18 THREAD ROD X6 1 2 2 1 728018 CLEVIS 1 2 PIN 5...

Страница 25: ...Assembly Rear Chip 3535 ITEM QTY PART DESCRIPTION 1 1 3323 REAR CHIP GUARD WELD 2 1 3236 ROD HINGE TRAILER RAMP 3 2 728003 COTTER PIN 5 32 X 1 4 2 726301 WASHER FLAT 3 8 USS 5 2 726302 WASHER LOCK 3 8...

Страница 26: ...7 4 2 ITEM QTY PART DESCRIPTION 1 1 722516 BOLT HEX 1 2 13 X 4 75GR8 2 1 722509 BOLT HEX 1 2 13 X 3 GR8 3 2 724503 NUT HNML 1 2 13 PREV TORQ GR8 4 11 722114 BOLT WHIZ 3 8 16 X 3 4 GR8 2 ZP 5 1 21539 B...

Страница 27: ...BUSHING 3020X45MM 12 4 722705 BOLT HEX 5 8 11 X 2 GR8 13 4 724701 NUT HEX 5 8 11 GR8 14 4 726702 WASHER LOCK 5 8 GR8 15 8 805161 WASHER LOCK M12 DIN 7980 HC 16 8 805436 BOLT MSHCS 12 X 1 75 X 120 GR1...

Страница 28: ...3c TOOTH ONE PIECE C BORED 6 2 20432C TOOTH ONE PIECE C BORED 7 40 750792 BOLT POCKET 2 1 4 1960 S 8 8 763434 WASHER FLAT 5 8 HARDEN GR8 9 2 722603 BOLT HEX 9 16 12 X 1 1 2 LG 10 10 722713 BOLT HEX 5...

Страница 29: ...Bearing Assembly 5178 Rev A ITEM QTY PART DESCRIPTION 1 1 4949 PIN HINGE 2 2 5035 CAP HINGE PIN 3 4 722725 BOLT BHCS 3 8 16 X 3 4 ZP 4 4 726302 WASHER LOCK 3 8 5 2 730011 ZERK GREASE 1 4 28 STR 1 3 2...

Страница 30: ...anual 30 SOA Assembly 37531 Rev B 21 15 14 9 5 4 21 9 22 19 13 10 26 46 41 42 47 44 43 7 5 4 21 6 10 32 10 12 13 16 8 31 24 23 2 17 18 45 3 11 25 26 27 29 20 30 33 48 37 36 34 39 40 35 38 B DETAIL B S...

Страница 31: ...8004 72DXH VALVE 3 SPOOL 24 108IN 750288 TRIM EDGE 085 210 25 1 738008 NEEDLE VALVE 26 1 802998 TUBE MANUAL 2 DIA X 12 5 LONG 27 2 722203 BOLT HEX 5 16 18X 3 4 GR8 28 2 726201 WASHER FLAT 5 16 29 2 75...

Страница 32: ...7 1 37542 TANK WELDMENT HYD RG74DXH 8 1 738983 GAUGE SIGHT TEMPERATURE 9 1 37546 PANEL TANK CENTER 10 1 750288 TRIM EDGE 085 210 X 12 5 LG 11 7 730024 CLAMP HOSE 4 12 1 801012 VALVE CHECK 25 PSI 13 1...

Страница 33: ...RG74DXH Parts Manual 800 392 2686 33...

Страница 34: ...40 FT LBS WITH BLUE LOCTITE TORQUE TO 70 FT LBS WITH BLUE LOCTITE 20 46 TORQUE TO 40 FT LBS WITH BLUE LOCTITE 45 7 8 49 INSERT 805746 O RING AIR INTAKE SEAL 52 2 1 47 43 33 35 14 17 28 31 30 8 23 21...

Страница 35: ...OXIDE 21 2 722103 BOLT HEX 1 4 20 X 3 4 GR8 22 2 724508 NUT LOCK 1 4 20 NYLOCK 23 2 722843 BOLT HEX M12 X 1 75 X 30 24 8 722303 BOLT HEX 3 8 16 X 1 25 12 722003 BOLT METRIC 10 1 5 X 40 26 1 804887 EN...

Страница 36: ...ZP 2 2 750061 NUT WHIZ 3 8 16 SERR FLANGE L N GR8 ZN 3 1 722330 BOLT CAR 3 8 16 X 3 4 4 3 726300 WASHER FLAT 3 8 SAE 5 1 722302 BOLT HEX 3 8 16 X 3 4 GR8 6 1 760261 NUT HNNL 3 8 16 INS 7 1 802322 NUT...

Страница 37: ...3 3 1 33096 AIRFILTER TO TURBO PIPE 4 1 762933 HOSE SILICONE 3 ID X 4 4 PLY 5 3 802002 CLAMP CONST TORQUE 3 1 4 TO 3 9 16 SLTB 6 1 801915 CLAMP CONST TORQUE 3 3 4 TO 4 5 8 SLHD 7 4 802235 SCREW SHCS...

Страница 38: ...Rev A 6 8 6 13 17 17 22 22 27 21 19 21 18 20 28 25 26 23 7 32 USE 112 WEATHERSTRIP CUT 730043 FOR RADIATOR CAP OVERFLOW TO 47 5 CUT 805171 RADIATOR ELBOW 1 375 OFF OF EACH LEG NOTES 2 18 20 19 21 3 17...

Страница 39: ...63297 ISOLATOR TANK 15 1 763817 HOSE SILICONE 2 ID X 4 LG 16 2 765128 BUFFER 50X30 B 3 8X1 1 17 2 765164 HOSE CAC 3 ID X 6 L SILICONE 4 PLY 18 2 802733 HOSE CAC 2 5 ID X 6 L SILICONE 4 PLY 19 1 804843...

Страница 40: ...RIPTION 1 1 36028 SHROUD FAN WELD 2 28 750765 BOLT WHIZ 1 4 20 X 1 2 3 5 750768 NUT WHIZ 1 4 20 SERR FLANGE L N GR8 ZN 4 1 36270 SHROUD FAN WELD RH 5 1 36283 GUARD FAN LH WELD 6 1 36284 GUARD FAN RH 7...

Страница 41: ...ECAL RG74DXH OUTLINE 24 1 39748 DECAL LEAD AND DIESEL WARNING 25 1 732000 DECAL HYDRAULIC OIL 26 2 732005 DECAL WARNING FOR YOUR P 27 1 732006 DECAL DANGER WHEN REFUELING 28 3 732007 DECAL CAUTION SAF...

Страница 42: ...SERIES 3 PIN 12110293 DELPHI TERMINAL 12048074 DELPHI LOCK 12052845 P RING TERMINAL FOR 1 4 STUD INSULATED W ADH HEAT SHRINK Q RING TERMINAL FOR 5 16 STUD INSULATED W ADH HEAT SHRINK R VTE SERIES 212...

Страница 43: ...J 3 6 6 6 4 6 6 14 23 70 4 8 16 10 12 30 6 20 3 4 36 COM GRD BATTERY TYPE M PLUG 03 DISPLAY FUSE 20A TYPE C COM GRD BATTERY TYPE M 37 PLUG 05 THROTTLE SWITCH TYPE E 22 8 2 2 M PLUG 38 CHARGE FILTER TY...

Страница 44: ...RG74DXH Parts Manual 44 Main Electrical Wiring Harness 37581 Rev B...

Страница 45: ...rts Manual 800 392 2686 45 COLOR LEGEND RED RED BLK BLACK BRN BROWN ORG ORANGE YLW YELLOW TAN TAN PUR PURPLE GRN GREEN BLU BLUE GRY GRAY TRACER COLOR IMPRINT LETTERING Main Electrical Wiring Harness 3...

Страница 46: ...ON START SIGNAL 18 GRN 43 2 01 25 LCM STARTER SIGNAL 18 BLU 25 01 27 COMMAND CUT 18 YLW 06 1 01 28 CHARGE FILTER SENSOR 18 TAN 38 B 01 29 CW ENGAGE IN 18 PUR 42 02 01 30 CW ENGAGE OUT 18 ORG 24 02 02...

Страница 47: ...09 50 ECU GROUND 18 BLK SP5 09 51 ECU GROUND 18 BLK SP5 09 52 ECU GROUND 18 BLK SP5 09 62 ECM RETURN 18 BRN 10 2 09 73 ECU GROUND 18 BLK SP5 09 75 INTAKE HEAT RELAY SIG 18 GRN 29 09 76 HS RETURN 18 B...

Страница 48: ...W W3S 1939 P012 WEDGE GOLD PLATED SOCKETS B DEUTSCH DT06 3S CE04 W W3S P012 WEDGE GOLD PLATED SOCKETS 37801 01 37801 02 PLUG 02 CAN BUS ECU TYPE B FROM WIRE DESCRIPTION GAUGE COLOR TO PLUG PIN FUNCTI...

Страница 49: ...TE SERIES 222 TERMINAL INSULATOR OR EQ RED H COPPER RING TERMINAL FOR 9 16 STUD W ADH HEAT SHRINK J VTE SERIES 216 TERMINAL INSULATOR OR EQ RED 37812 04 BATTERY POST POS TYPE C 200A FUSE TYPE C 3 6 AW...

Страница 50: ...TAND G 1 805016 RADIATOR CAC OILCOOLER RG74T R H 1 805222 FILTER HEAD DIFFERENTIAL 50PSI J 1 805075 FILTER HYD OIL RAYCO LOGO K 1 804909 CW MOTOR MANIFOLD L 1 804908 CUTTER WHEEL PUMP M 1 805215 PUMP...

Страница 51: ...RG74DXH Parts Manual 800 392 2686 51 Hydraulic Kit Schematic 805387...

Страница 52: ...1 08 10 08 MORFS X 10 MORB ELBOW 18 3 4501 12 12 12 BT X 12 MP ELBOW 19 2 4601 12 12 12 BT X 12 MORB ELBOW 20 2 4603 12 16 12 BT X 16 MORB 45 21 2 FF6801 16 16 16 MORFS X 16 MORB ELBOW 22 1 394 16 16...

Страница 53: ...LAIN 60 W NHS 16 1 REF EATON 5 8 EH22510 BLUE HEATER HOSE OR EQUIVILENT 43 17 1 REF EATON 3 8 EH22506 BLUE HEATER HOSE OR EQUIVILENT 25 18 1 REF EATON 3 8 EH22506 BLUE HEATER HOSE OR EQUIVILENT 19 19...

Страница 54: ...AULIC TANK FILTER ELEMENT 805123 INNER AIR FILTER CARTRIDGE 804906 SERVICE INDICATOR 803607 FUEL CAP 760780 ENGINE KEY 804724 PARTS MANUAL PMRG74DXH OPERATION MANUAL OBRG74DXH OPERATION SERVICE MANUAL...

Страница 55: ...e product to and from the place at which warranty work is performed 3 Any product that has been altered or modified in ways not approved by Rayco 4 Depreciation or damage caused by normal wear lack of...

Страница 56: ...ink Safe We care about your safety When operating your RAYCO machinery always wear an ap proved helmet complete with ear muffs face shield and the proper eye wear Never operate under the influence of...

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