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Force Evo Injection System Installation Manual

BEST INSTALLATION PRACTICES

Please review and verify the following items when installing the Force

®

 Evo injection system:

• Select a mounting location where the Force

®

 Evo cabinet assembly, or connected plumbing and hoses, will not 

interfere with, or be damaged by, the normal planter folding or leveling functions or operations.

• The  Force

®

 Evo cabinet must be mounted upright on the implement with the bottom mounting brackets 

pointing toward the ground. The injection pump must remain in an upright position (calibrator pointing 

upward) at all times during pump operation.

• The cabinet should not be mounted to any wing element which rotates the cabinet away from this orientation 

during folding operations to ensure that chemical containers remain in the cabinet rack and connected with the 

internal cabinet plumbing.

• The injection pump must remain in an upright position (calibrator pointing upward) at all times during pump 

operation. This orientation is important both to ensure proper pump operation and to ensure that the chemical 

pouches do not fall off the rack 

• The point of injection should be after (downstream) the carrier pump and before (upstream) any manifold or 

flow divider in carrier product lines. It is recommended to place the point of injection as close as possible to the 

flow divider or manifold to reduce the amount of chemical wasted when flushing the injection system.

• Keep hose lengths as short as possible. Long hose runs will use more chemical for priming and calibration 

processes and will create more chemical waste when flushing the injection system.

• The  Force

®

 Evo cabinet pump and mounting brackets weigh approximately 140 pounds [63.5 kg] without 

chemical boxes loaded (add approximately 100 pounds [45 kg] for chemical boxes). Be sure that all materials 

and hardware utilized for fabrication of a mounting solution is capable of securing the weight of the injection 

cabinet, pump, mounting brackets, and chemicals.

• Make sure to install the supplied carrier and injection check valves to prevent back flow or contamination of the 

product reservoirs. The arrow stamped on the check valve must point in the direction of product flow.

• It is not necessary for injected products or chemicals to be measured by a flow meter. Depending upon the 

type of applications or chemical mixtures the injection system will normally be used with, it may be more 

desirable to place the injection point after any flow meter in the carrier product line. This configuration will 

minimize the exposure of the flow meter to corrosive chemicals and may extend the life of the flow meter.

FORCE

®

 EVO CABINET MOUNTING

The following steps may be of assistance while mounting the Force

®

 Evo injection cabinet on the implement.

1. Select a mounting location to provide a stable platform for the Force

®

 Evo injection system. The selected 

mounting location should provide adequate clearance for the cabinet and allow normal implement functions 

without interference from, or damage to, the cabinet.

2. Fabricate a mounting bracket to secure the cabinet an integral frame member of the implement. The Force

®

 

Evo injection cabinet must be secure to avoid shifting during normal field operation.

3. Use hardware of adequate strength to fasten the fabricated mounting bracket to the brackets attached to the 

bottom of the Force

®

 Evo cabinet. Use as many mounting points as possible to ensure that the cabinet is 

securely fastened to the implement.

Содержание Force Evo

Страница 1: ...Copyright 2019 Force Evo Injection System Installation Manual 016 0171 724 Rev A 12 20 E36393 ...

Страница 2: ...aven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee t...

Страница 3: ... Installation 9 Point of Injection Plumbing Assembly Procedure 10 Point of Injection Installation 11 3 Way Valve and Final Plumbing Procedure 11 Cable Connections to the Force Evo System 12 Injection Rate Calculations 12 Chapter 4 System Operation 13 System Operation Overview 13 Flushing the Force Evo System 13 Procedure to Flush the Injection System 13 Charging the Force Evo Injection System 15 C...

Страница 4: ...Table of Contents ii Force Evo Injection System Installation Manual ...

Страница 5: ...e the following safety measures when operating the implement after installing this Raven system Do not operate this Raven system or any agricultural equipment while under the influence of alcohol or an illegal substance Be alert and aware of surroundings and remain in the operator seat at all times when operating this Raven system Do not operate the implement on any public road with this Raven sys...

Страница 6: ...mixing handling and disposal Avoid direct contact with agricultural chemicals or inhaling chemical dust or spray particulate Seek immediate medical attention if symptoms of illness occur during or soon after use of agricultural chemicals or products After handling or applying agricultural chemicals Thoroughly wash hands and face after using agricultural chemicals and before eating drinking or usin...

Страница 7: ...rs fastener threads or cap screw heads hose clamp ends etc Avoid areas where the operator or service personnel might step or use as a grab bar Do not connect affix or allow hoses to come into contact with components with high vibration forces hot surfaces or components carrying hot fluids beyond the temperature rating of hose components Hoses should be protected or shielded if routing requires the...

Страница 8: ...itions beyond harnessing component specifications Avoid routing harnesses in areas where damage may occur due to build up of material e g dirt mud snow ice etc Avoid routing harnesses in areas where the operator or service personnel might step or use as a grab bar IMPORTANT Avoid applying direct spray or pressure washing of electrical components and connections High pressure streams and sprays can...

Страница 9: ... 8 row units NOTE Refer to the Injection Rate Calculations section on page 12 for information on verifying the pump output required for an operation CARE AND USE Proper care and maintenance is critical to ensure proper operation of the Force Evo injection system Please review and perform the following maintenance items as appropriate to help ensure the best performance and longest service life of ...

Страница 10: ...CHAPTER 2 6 Force Evo Injection System Installation Manual ...

Страница 11: ...c envelopes in the kit with plumbing parts One envelope is labeled THESE PARTS TO BE INSTALLED BY RAVEN DEALER The dealer will install these parts to interface the mixer and injection point to the carrier One envelope is labeled THESE PARTS TO BE INSTALLED BY DIRECT CONTACT A representative from Direct Contact will use the parts in this envelope to hook up the plumbing from the chemical cabinet to...

Страница 12: ...orce Evo cabinet pump and mounting brackets weigh approximately 140 pounds 63 5 kg without chemical boxes loaded add approximately 100 pounds 45 kg for chemical boxes Be sure that all materials and hardware utilized for fabrication of a mounting solution is capable of securing the weight of the injection cabinet pump mounting brackets and chemicals Make sure to install the supplied carrier and inj...

Страница 13: ...g sections for assistance with assembling and installing the injection plumbing and connecting the Force Evo injection cabinet to the point of injection FIGURE 2 Plumbing Components 26 127 1 8 7 0 47 6 5 37 21 6 6 6 352 3803 2 0 1 26 5 7 21 66 0 77 1 137 9 9 36 2 77 1 86 1 137 137 77 1 3 3 1 33 137 6 7 1 0 9 721 03 9 1 77 1 1 0 137 77 1 3 3 1 33 26 32 3523 1 675 1 5 0137 32 3523 1 0 6 77 1 2 137 6...

Страница 14: ...ts of the tee fitting 3 Thread the supplied 1 check valve item 12 onto one of the pipe fittings Be sure that the arrow formed on the check valve body points toward the tee fitting Tighten the check valve and pipe fitting into the tee fitting 4 Thread the in line mixer assembly item 13 onto the remaining pipe fitting installed into the tee fitting Be sure that the arrow on the mixer assembly points...

Страница 15: ...tallation of the 3 way valve and final plumbing connections for the Force Evo injection system NOTE Use pipe sealant not supplied on all fittings Tighten all fittings with a pipe wrench as instructed 1 Select a location for the 3 way valve item 2 used with the Force Evo system The valve should be located as close to the point of injection as possible within easy reach of the operator NOTE Keep all...

Страница 16: ...JECTION RATE CALCULATIONS Before operating the Force Evo injection system verify that the system will be able to meet the expected output of the operation Adjust the operation speeds or injection rate as necessary to ensure that the injection pump is capable of performing in the anticipated operation conditions To calculate the volume per minute per row unit use the following formula Where FPR is ...

Страница 17: ...her ag chemicals personal protective gear must be worn refer to the chemical manufacturer s label for required personal protective equipment Decontaminate all equipment before making repairs or storing the implement It is normally acceptable to leave chemical that has not reached the point of injection in the injection lines for a short period As long as the chemical is not mixed and the injection...

Страница 18: ...ect on the chemical 6 If a Raven control console is installed for carrier control enter a self test speed of 6 mph 10 km h and set the injection pump to automatic control mode NOTE Do not run the carrier during this procedure Refer to the Raven control console manual for details on entering and using the self test speed feature The self test speed will clear if any signals are received from an act...

Страница 19: ...identified with the green latch button 1 Load chemical boxes into the Force Evo cabinet 2 Connect the quick couplers to the chemical boxes FIGURE 1 Force Evo Injection Cabinet Manifold 3 Perform a pump priming procedure Be sure that the 3 way valve is set to direct chemical to the point of injection Refer to the Raven Sidekick Pro or Sidekick Pro ISO manual for details on priming the injection pum...

Страница 20: ...ical to all sections record the longest hose length and calculate the volume of chemical necessary for the carrier lines 6 Toggle the master switch and all section switches to the on position and monitor the carrier volume until the calculated volume has been dispensed through the carrier product system 7 The system should now be fully charged with injected chemical FORCE EVO SYSTEM OPERATION When...

Страница 21: ... and using the self test speed feature The self test speed will clear if any signals are received from an actual speed sensor To keep the self test speed from clearing during the rinsing procedure 5 Set the 3 way valve to the point of injection to route liquid into the carrier lines 6 Set the carrier control to a normal rate during this procedure 7 Toggle the injection pump to automatic control mo...

Страница 22: ...CHAPTER 4 18 Force Evo Injection System Installation Manual ...

Страница 23: ...s to the type of CAN control that will be used on the planter Select from the follow These kits include the chemical cabinet injection pump misc plumbing flow mixer and basic mounting hardware See the following system diagrams to select cables and accessories that relate to the desired type of control Description Part Number Raven CAN 117 0171 836 ISO CAN 117 0171 837 Raven ICD CAN 117 0171 836 ...

Страница 24: ...CHAPTER 5 20 Force Evo Injection System Installation Manual RAVEN CANBUS SYSTEMS FIGURE 1 Ordering Instructions for Viper 4 and Raven CAN Systems P N 054 2850 003 Rev A ...

Страница 25: ...016 0171 724 Rev A 21 SYSTEM DIAGRAMS AND ORDERING INSTRUCTIONS FIGURE 2 Cable Connections for Viper 4 and Raven CAN Systems P N 054 2850 003 Rev A ...

Страница 26: ...22 Force Evo Injection System Installation Manual FIGURE 3 Ordering Instructions for Force EVO ISO Injection P N 054 6100 009 Rev F ECO RELEASED DATE REV DRAWING 5 14 18 30063 E 054 6100 11 10 20 36442 F 054 6100 ...

Страница 27: ...Rev A 23 SYSTEM DIAGRAMS AND ORDERING INSTRUCTIONS FIGURE 4 Raven ISO Product Control w Force EVO ISO Injection P N 054 6100 009 Rev F ECO RELEASED DATE REV DRAWING 5 14 18 30063 E 054 6100 11 10 20 36442 F 054 6100 ...

Страница 28: ...Evo Injection System Installation Manual ISOBUS SYSTEMS FIGURE 5 Ordering Instructions for ISOBUS Systems D N 054 6100 009 Rev F ECO RELEASED DATE REV DRAWING NO 5 14 18 30063 E 054 6100 009 11 10 20 36442 F 054 6100 009 ...

Страница 29: ...016 0171 724 Rev A 25 SYSTEM DIAGRAMS AND ORDERING INSTRUCTIONS FIGURE 6 Cabling Connections for John Deere Rate Controller 2000 with Raven Sidekick PRO ICD P N 054 7120 001 Rev B ...

Страница 30: ...CHAPTER 5 26 Force Evo Injection System Installation Manual ...

Страница 31: ...er s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries WHAT WILL RAVEN INDUSTRIES DO Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replace the defective product and pay for the standard return freight regardle...

Страница 32: ... claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation ...

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