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Chapter 3

12

Miller Nitro 2000 Series AutoBoom™ Installation Manual

Identify the Machine’s Hydraulic Valve

Before beginning the AutoBoom installation, you must first determine the type of hydraulic valve installed on
the machine. Generally, older hydraulic valve hydraulic ports point to the ground, while newer hydraulic valve
ports point out.

FIGURE 1.

Older and Newer Machine Hydraulic Valves

Install Fittings on the AutoBoom Valve

Before mounting the AutoBoom valve (P/N 063-0131-127) on the machine, install the proper fittings on the
valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.
Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve.

Fitting

Part Number

Port

Fitting - 11/16” ORFS (M) to 9/16” SAE O-Ring (M) Straight Adapter

333-0012-084

LC, RC

Fitting - 13/16” ORFS (M) to 3/4” SAE O-Ring (M) Straight Adapter

333-0012-168

P, T

Fitting - 11/16” Hex 9/16” SAE O-Ring Plug

333-0012-194

LV, RV

Fitting - 3/4” Hex Plug

333-0012-211

EF

Older

Newer

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Содержание AutoBoom

Страница 1: ...Miller Nitro 2000 Series AutoBoom Installation Manual Manual No 016 0230 004 Rev F 03 17 E29365 Copyright 2017 ...

Страница 2: ...nsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee the accuracy integrity continuity or ava...

Страница 3: ...the Gauge Wheels 19 Gauge Wheel Mounting Locations 19 Mount the Gauge Wheels 19 Install the PowerGlide Wiring 20 Connect the Harness to the Boom Function Controls Newer Hydraulic Valves Weatherpack Connections 20 Connect the Harness to the Boom Function Controls Older Hydraulic Valves Ring Terminals 21 Connect the Harness Cable to the Controller Cable 21 Connect the Controller 22 Connect the Power...

Страница 4: ...iper Pro Envizio Pro 49 Chapter 5 UltraGlide 51 UltraGlide Kit Contents 51 Install the UltraGlide Hydraulic System 56 Identify the Machine s Hydraulic Valve 57 Install Fittings on the AutoBoom Valve 58 Mount the AutoBoom Valve 58 Install Left and Right Cylinder Hoses 61 UltraGlide Hydraulic Schematic 63 Install the UltraGlide Sensors 64 Boom Sensor Mounting Locations 64 Install the Sensor Mounting...

Страница 5: ...he Field Computer If Applicable 74 Connect the Power Leads 74 UltraGlide Wiring Schematics 75 AutoBoom Controller 75 Envizio Plus 76 SCS 4000 5000 77 Viper Pro Envizio Pro 78 Chapter 6 Replacement Parts 79 Valves 79 PowerGlide Plus UltraGlide 80 Wheels 80 Sensors 81 Analog Sensor 81 Digital Sensor 81 ...

Страница 6: ...Table of Contents iv Miller Nitro 2000 Series AutoBoom Installation Manual ...

Страница 7: ...ements for missing or damaged safety labels contact your local Raven dealer When operating the machine after installing AutoBoom observe the following safety measures Be alert and aware of surroundings Do not operate AutoBoom or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position in the machine at all times when AutoBoom is enga...

Страница 8: ... is required be aware that the hydraulic fluid may be extremely hot and under high pressure Caution must be exercised Any work performed on the hydraulic system must be done in accordance with the machine manufacturer s approved maintenance instructions When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure that precautions are taken to prevent any fore...

Страница 9: ...quipment This manual applies to the following machines For future reference write your serial number in the space below MAKE Miller MODEL Nitro 2000 Series YEAR SERIAL NUMBER Pre 21 12733 FIGURE 1 Miller Nitro N1 Series Note This manual contains the installation instructions for the PowerGlide PowerGlide Plus and UltraGlide systems Be sure to identify which system you have and follow only the inst...

Страница 10: ...alve functions three times to ensure the machine s hydraulic valve is using fresh oil and debris is flushed from the hydraulic hoses valves and filters Upon installation of the AutoBoom system operate the boom and center rack raise lower functions through the machine s manual control functions first before operating them via the AutoBoom controller field computer to ensure the hydraulic system has...

Страница 11: ...he opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better To serve you best please send an email with the following information to techwriting ravenind com Miller Nitro 2000 Series AutoBoom Installation Manual Manual No 016 0230 004 Rev F Any comments or feedback include chapter or page numbers if applicable Let us kno...

Страница 12: ...Chapter 2 6 Miller Nitro 2000 Series AutoBoom Installation Manual ...

Страница 13: ...ur local Raven dealer Note In addition to the following kit components an axle kit is required for the operation of the PowerGlide AutoBoom system For available kits and ordering information contact your local Raven dealer TABLE 1 PowerGlide Installation Kit P N 117 0230 004 Picture Item Description Part Number Qty Not Pictured Manual Miller Nitro 2000 Series AutoBoom Installation 016 0230 004 1 V...

Страница 14: ...Bolt 4 1 16 W x 3 L x 7 16 Thread 107 0171 604 4 U Bolt 3 1 16 W x 4 L x 3 8 Thread 107 0171 608 4 Bolt 1 2 13 x 1 1 2 SS Hex 311 0058 186 4 Bolt 5 16 18 x 7 8 Hex 311 0052 104 4 Nut 1 2 13 Zinc Hex 312 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 8 Nut 7 16 16 Zinc Flanged Lock 312 1001 165 8 TABLE 1 PowerGlide Installation Kit P N 117 0230 004 Picture Item Description Part Number Qty ...

Страница 15: ...16 ORFS F Swivel Straight Adapter 333 0012 081 2 not used in this system Fitting 13 16 ORFS M to 9 16 SAE O Ring M Straight Adapter 333 0012 082 2 not used in this system Fitting 11 16 ORFS M to 9 16 SAE O Ring M Straight Adapter 333 0012 084 2 Fitting 13 16 ORFS F to 11 16 ORFS M Reducer 333 0012 115 3 2 are not used in this system Fitting 13 16 ORFS M to 3 4 SAE O Ring M Straight Adapter 333 001...

Страница 16: ... 144 214 1000 300 1 Hydraulic Hose 13 16 ORFS F to 13 16 ORFS F 45 62 214 1000 301 2 TABLE 3 PowerGlide Wiring Kit P N 117 0137 022 Picture Item Description Part Number Qty Not Pictured Manual PowerGlide Calibration Operation 016 0130 061 1 Controller AutoBoom PowerGlide 063 0130 011 1 Cable AutoBoom Controller 115 0230 002 1 Cable AutoBoom Harness 115 0230 003 1 TABLE 2 Hydraulic Kit P N 117 0134...

Страница 17: ...tenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic system Objects or materials that are able to bypass the machine s hydraulic filtration system will reduce performance and possibly damage the AutoBoom hydraulic valve NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contai...

Страница 18: ...AutoBoom Valve Before mounting the AutoBoom valve P N 063 0131 127 on the machine install the proper fittings on the valve This prepares the valve for installation and simplifies the hose connection process later in the procedure Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve Fitting Part Number Port Fitting 11 16 ORFS M to 9 16 SAE O Ring M Str...

Страница 19: ...P N 063 0131 127 to the mounting bracket P N 107 0171 676 using four 5 16 18 x 7 8 hex bolts P N 311 0052 104 and four 5 16 zinc plated lock washers P N 313 1000 019 FIGURE 3 AutoBoom Valve Mounted on the Machine 2 Secure the mounting bracket to the machine s center rack using the machine s bolts and four 5 16 18 zinc flanged lock nuts P N 312 1001 169 ...

Страница 20: ... installed fittings in the pressure port of the machine s hydraulic valve 5 Connect the 45 end of the installed hydraulic hose to Port P on the AutoBoom valve P N 063 0131 127 WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be ext...

Страница 21: ...4 SAE O ring M straight adapter fitting P N 333 0012 168 in the machine s pressure port 3 Install a 13 16 ORFS M M F swivel run tee fitting P N 333 0012 028 in the pressure port of the machine s hydraulic valve WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid wit...

Страница 22: ...lbow fitting P N 333 0012 067 on the 90 end of the installed tee fitting 13 Install the straight end of the supplied hydraulic hose P N 214 1000 301 on the fitting installed on the 90 end of the tee fitting 14 Connect the 45 end of the installed hydraulic hose to the fittings installed in Port T of the AutoBoom valve Install Left and Right Cylinder Hoses FIGURE 6 Cylinder Hose Installed 1 Disconne...

Страница 23: ...tall a 13 16 ORFS M M F swivel run tee adapter fitting P N 333 0012 028 on the right tilt cylinder 9 Reinstall the machine s hose on the opposite end of the installed tee fitting 10 Install a 13 16 ORFS M F 90 swivel elbow fitting P N 333 0012 067 on the 90 end of the installed tee fitting 11 Install the 90 end of the supplied hydraulic hose P N 214 1000 300 on the 90 end of the installed tee fitt...

Страница 24: ...Chapter 3 18 Miller Nitro 2000 Series AutoBoom Installation Manual PowerGlide Hydraulic Schematic ...

Страница 25: ...on the wheel axle kit to secure the wheel 4 Mount the receiver bracket P N 116 0159 542 to the front of the left boom using two U bolts P N 107 0171 603 107 0171 604 or 107 0171 608 and four nuts P N 312 1001 164 or 312 1001 165 appropriate for the size of the machine s booms and the wheel mounting location 5 Insert the left wheel axle assembly into the wheel mounting bracket positioning it so tha...

Страница 26: ...om function coils near the machine s hydraulic valve 4 Disconnect the connector from the machine s left tilt up coil 5 Install a boom sense adapter cable P N 115 0171 559 between the coil and the machine s coil connector 6 Connect the boom sense adapter cables between the left tilt down right tilt up and right tilt down coils and to the coil connectors 7 On the harness cable locate the LEFT SOLENO...

Страница 27: ... signal side of the left tilt up coil 6 Cut the connector off the unlabeled LEFT SOLENOID SENSE cable directly below the connector 7 Splice a ring terminal to the end of the cable 8 Connect the ring terminal to the signal side of the left tilt down coil 9 Cut the connector off the cable labeled RIGHT SOLENOID SENSE UP directly below the connector 10 Splice a ring terminal to the end of the cable 1...

Страница 28: ...3 0130 011 Note The AutoBoom controller should be mounted in the machine s cab so that the machine operator has easy access to it Connect the Power Leads 1 Locate the power cable that has the power and ground leads at one end 2 Disconnect the machine s connectors from the battery terminals 3 Install the power lead on the positive battery terminal and reinstall the machine s battery connector 4 Ins...

Страница 29: ...3 Manual No 016 0230 004 Rev F 23 PowerGlide PowerGlide Wiring Schematic AutoBoom Controller ...

Страница 30: ...Chapter 3 24 Miller Nitro 2000 Series AutoBoom Installation Manual ...

Страница 31: ...ponents on this list If you have questions about the kit contact your Raven dealer TABLE 1 PowerGlide Plus Installation Kit P N 117 0231 004 Picture Item Description Part Number Qty Not Pictured Manual Miller Nitro 2000 Series AutoBoom Installation 016 0230 004 1 Not Pictured Manual AutoBoom Calibration Operation 016 0130 062 1 Valve AutoBoom 016 0131 124 1 Bracket Hydraulic Valve Mounting 107 017...

Страница 32: ...t 5 16 18 Zinc Flanged Lock 312 1001 169 4 Washer 5 16 Zinc Plated Lock 313 1000 019 4 TABLE 2 Hydraulic Kit P N 117 0134 004 Picture Item Description Part Number Qty Fitting 13 16 ORFS M M F Swivel Run Tee 333 0012 028 4 Fitting 13 16 ORFS M F 90 Swivel Elbow 333 0012 067 4 Fitting 9 16 SAE O Ring M to 11 16 ORFS F Swivel Straight Adapter 333 0012 081 2 not used in this system TABLE 1 PowerGlide ...

Страница 33: ... used in this system Fitting 13 16 ORFS M to 3 4 SAE O Ring M Straight Adapter 333 0012 168 3 Fitting 11 16 Hex 9 16 SAE O Ring Plug 333 0012 194 2 Fitting 13 16 ORFS M to 3 4 SAE O Ring M 90 Elbow 333 0012 229 2 Hydraulic Hose 13 16 ORFS F to 11 16 ORFS F 90 102 214 1000 299 1 Hydraulic Hose 13 16 ORFS F to 11 16 ORFS F 90 144 214 1000 300 1 Hydraulic Hose 13 16 ORFS F to 13 16 ORFS F 45 62 214 1...

Страница 34: ...ned 063 0131 585 1 Axle Assembly Left Cushioned 063 0131 590 1 Wheel 322 0131 008 2 Bracket Nitro Weldment 116 0159 542 2 Bracket Hub Retainer 107 0171 617 2 U Bolt 5 1 16 W x 6 L x 7 16 Thread 107 0171 603 4 U Bolt 4 1 16 W x 5 L x 7 16 Thread 107 0171 604 4 U Bolt 3 1 16 W x 4 L x 3 8 Thread 107 0171 608 4 Bolt 1 2 13 x 1 1 2 SS Hex 311 0058 186 4 Nut 1 2 13 Zinc Hex 312 1001 043 4 ...

Страница 35: ...aintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic system Objects or materials that are able to bypass the machine s hydraulic filtration system will reduce performance and possibly damage the AutoBoom hydraulic valve NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images con...

Страница 36: ...ulic valve ports point out FIGURE 1 Older and Newer Machine Hydraulic Valves Remove the Orifice Fittings Before populating the hydraulic fittings on the AutoBoom valve P N 063 0131 124 it is necessary to remove orifice fittings from the valve in the PowerGlide Plus system Failure to remove these fittings from the valve will restrict the down speed of the booms when the system is enabled FIGURE 2 P...

Страница 37: ...enoids near Ports 3A and 3B to gain easy access to those ports FIGURE 4 Port Plugs Removed from the AutoBoom Valve 3 Use an Allen wrench to remove the plugs from Ports 3A and 3B FIGURE 5 Orifice Fitting Removed from the AutoBoom Valve 4 Remove the orifice fittings from Ports 3A and 3B Orifice Fitting Removed Keep for Future Use ...

Страница 38: ...he coils on the solenoids of the AutoBoom valve Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve P N 063 0131 124 on the machine install the proper fittings on the valve This prepares the valve for installation and simplifies the hose connection process later in the procedure Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valv...

Страница 39: ...1000 019 FIGURE 9 AutoBoom Valve Mounted on the Machine 2 Secure the mounting bracket to the machine s center rack using the machine s bolts and four 5 16 18 zinc flanged lock nuts P N 312 1001 169 Install the Pressure and Tank Hoses Newer Hydraulic Valves WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraul...

Страница 40: ...ttings in the pressure port of the machine s hydraulic valve 5 Connect the 45 end of the installed hydraulic hose to Port P on the AutoBoom valve 6 Install the straight end of the supplied hydraulic hose P N 214 1000 301 on the installed fittings in the tank port of the machine s hydraulic valve 7 Connect the 45 end of the installed hydraulic hose to Port T on the AutoBoom valve CAUTION When insta...

Страница 41: ...e end is 11 16 install a 13 16 ORFS F to 11 16 ORFS M reducer fitting P N 333 0012 115 in the straight end of the installed tee fitting 5 Connect the machine s pressure hose to the straight end of the installed tee fitting WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraul...

Страница 42: ...hose P N 214 1000 301 on the fitting installed on the 90 end of the tee fitting 14 Connect the 45 end of the installed hydraulic hose to the fittings installed in Port T of the AutoBoom valve Install Left and Right Cylinder Hoses FIGURE 12 Cylinder Hose Installed 1 Disconnect the hose from the machine s left tilt cylinder accumulator 2 Install a 13 16 ORFS M M F swivel run tee adapter fitting P N ...

Страница 43: ...Install a 13 16 ORFS M M F swivel run tee adapter fitting P N 333 0012 028 on the right tilt cylinder 9 Reinstall the machine s hose on the opposite end of the installed tee fitting 10 Install a 13 16 ORFS M F 90 swivel elbow fitting P N 333 0012 067 on the 90 end of the installed tee fitting 11 Install the 90 end of the supplied hydraulic hose P N 214 1000 300 on the 90 end of the installed tee f...

Страница 44: ...Chapter 4 38 Miller Nitro 2000 Series AutoBoom Installation Manual PowerGlide Plus Hydraulic Schematic ...

Страница 45: ...wheel 4 Reinstall the lug nuts on the wheel axle kit to secure the wheel and hub retainer bracket 5 Mount the receiver bracket P N 116 0159 542 to the front of the left boom using two U bolts P N 107 0171 603 107 0171 604 or 107 0171 608 and four nuts P N 312 1001 164 or 312 1001 165 appropriate for the size of the machine s booms and the wheel mounting location 6 Insert the left wheel axle assemb...

Страница 46: ...rt the large rectangular node connectors on the harness cable P N 115 0230 052 into the correct ports of the AutoBoom node 3 Tighten the bolts on the node connectors to secure the connections Connect the Harness to the Boom Function Controls Newer Hydraulic Valves Weatherpack Connectors 1 Locate the LEFT PRESS PORT G1 and RIGHT PRESS PORT G4 connectors on the harness cable P N 115 0230 052 2 Route...

Страница 47: ...machine s left tilt up coil 13 Install a boom sense adapter cable P N 115 0171 559 between the coil and the machine s coil connector 14 Disconnect the connector from the machine s left tilt down coil 15 Install a boom sense adapter cable P N 115 0171 559 between the coil and the machine s coil connector 16 Disconnect the connector from the machine s right tilt up coil 17 Install a boom sense adapt...

Страница 48: ...talled boom sense adapter cable and the AutoBoom harness cable 28 Splice the bare ends of the cables together using butt splices not provided and wrap them with electrical tape 29 Cut the smaller male RIGHT SOLENOID UP SENSE connector off the wire on the AutoBoom harness cable 30 Plug the removed connector into the remaining RIGHT SOLENOID UP SENSE connector on the AutoBoom harness cable 31 Strip ...

Страница 49: ...the AutoBoom valve 5 Locate the LEFT SOLENOID PORT LF and RIGHT SOLENOID PORT RT connectors on the harness cable 6 Connect the LEFT SOLENOID PORT LF connector to Port 4A on the AutoBoom valve 7 Connect the RIGHT SOLENOID PORT RT connector to Port 4B on the AutoBoom valve 8 Locate the LEFT PROP PORT 5A and RIGHT PROP PORT 13A connectors on the harness cable 9 Connect the LEFT PROP PORT 5A connector...

Страница 50: ...Plug the removed connector into the remaining RIGHT SOLENOID DOWN SENSE connector on the AutoBoom harness cable 25 Splice a ring terminal onto the cut end of the cable 26 Connect the ring terminal to the signal side of the right down coil Connect the Harness Cable to the Controller Cable 1 Route the AutoBoom harness cable P N 115 0230 052 toward the machine s cab 2 Remove the terminator from the m...

Страница 51: ...er cable P N 115 0230 056 2 Disconnect the machine s connectors from the battery terminals 3 Install the BATTERY POSITIVE ring terminal on the positive battery terminal and reinstall the machine s battery connector 4 Install the BATTERY NEGATIVE ring terminal on the negative battery terminal and reinstall the machine s battery connector ...

Страница 52: ...Chapter 4 46 Miller Nitro 2000 Series AutoBoom Installation Manual PowerGlide Plus Wiring Schematics AutoBoom Controller ...

Страница 53: ...4 Manual No 016 0230 004 Rev F 47 PowerGlide Plus Envizio Plus ...

Страница 54: ...Chapter 4 48 Miller Nitro 2000 Series AutoBoom Installation Manual SCS 4000 5000 ...

Страница 55: ...4 Manual No 016 0230 004 Rev F 49 PowerGlide Plus Viper Pro Envizio Pro ...

Страница 56: ...Chapter 4 50 Miller Nitro 2000 Series AutoBoom Installation Manual ...

Страница 57: ...ponents on this list If you have questions about the kit contact your Raven dealer TABLE 1 UltraGlide Installation Kit P N 117 0232 004 Picture Item Description Part Number Qty Not Pictured Manual AutoBoom Calibration Operation 016 0130 062 1 Not Pictured Manual Miller Nitro 2000 Series AutoBoom Installation 016 0230 004 1 Valve AutoBoom 016 0131 124 1 Sensor Digital Ultrasonic 063 0130 025 1 Sens...

Страница 58: ... Boom Sense Adapter 115 0171 559 4 Cable AutoBoom Harness 115 0230 052 1 Cable Power CAN Controller 115 0230 056 1 Valve 9 16 SAE O Ring F to 9 16 SAE O Ring F Ball 334 0003 036 2 U Bolt 3 1 16 W x 4 L x 3 8 Thread 107 0171 608 4 Bolt 5 16 18 x 7 8 Hex 311 0052 104 4 Bolt 5 16 18 x 1 1 4 Hex 311 0052 106 1 Bolt 3 8 16 UNC x 1 Hex 311 0054 105 2 TABLE 1 UltraGlide Installation Kit P N 117 0232 004 ...

Страница 59: ...her 5 16 Zinc Flat 313 2300 012 2 TABLE 2 Hydraulic Kit P N 117 0134 004 Picture Item Description Part Number Qty Fitting 13 16 ORFS M M F Swivel Run Tee 333 0012 028 4 Fitting 13 16 ORFS M F 90 Swivel Elbow 333 0012 067 4 Fitting 9 16 SAE O Ring M to 11 16 ORFS F Swivel Straight Adapter 333 0012 081 2 Fitting 13 16 ORFS M to 9 16 SAE O Ring M Straight Adapter 333 0012 082 2 TABLE 1 UltraGlide Ins...

Страница 60: ...to 3 4 SAE O Ring M 90 Elbow 333 0012 229 2 Hydraulic Hose 13 16 ORFS F to 11 16 ORFS F 90 102 214 1000 299 1 Hydraulic Hose 13 16 ORFS F to 11 16 ORFS F 90 144 214 1000 300 1 Hydraulic Hose 13 16 ORFS F to 13 16 ORFS F 45 62 214 1000 301 2 TABLE 3 Ultrasonic Sensor Bracket Installation Kit P N 117 0131 084 Picture Item Description Part Number Qty Not Pictured Sheet AutoBoom Sensor Extension Insta...

Страница 61: ...escription Part Number Qty Axle Assembly Right Cushioned 063 0131 585 1 Axle Assembly Left Cushioned 063 0131 590 1 Wheel 322 0131 008 2 Bracket Nitro Weldment 116 0159 542 2 Bracket Hub Retainer 107 0171 617 2 U Bolt 5 1 16 W x 6 L x 7 16 Thread 107 0171 603 4 U Bolt 4 1 16 W x 5 L x 7 16 Thread 107 0171 604 4 TABLE 3 Ultrasonic Sensor Bracket Installation Kit P N 117 0131 084 Picture Item Descri...

Страница 62: ...x 1 1 2 SS Hex 311 0058 186 4 Nut 1 2 13 Zinc Hex 312 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 8 Nut 7 16 16 Zinc Flanged Lock 312 1001 165 8 WARNING The machine must remain stationary and switched off with the booms unfolded and supported during installation or maintenance TABLE 4 Optional Wheel Kit P N 117 0133 004 Picture Item Description Part Number Qty ...

Страница 63: ...N When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic system Objects or materials that are able to bypass the machine s hydraulic filtration system will reduce performance and possibly damage the AutoBoom hydraulic valve NOTICE The appearance of t...

Страница 64: ...oBoom Valve Mounted on the Mounting Plate 1 Secure the AutoBoom valve P N 063 0131 124 to the mounting bracket P N 107 0171 676 using four 5 16 18 x 7 8 hex bolts P N 311 0052 104 and four 5 16 zinc plated lock washers P N 313 1000 019 FIGURE 3 AutoBoom Valve Mounted on the Machine 2 Secure the mounting bracket to the machine s center rack using the machine s bolts and four 5 16 18 zinc flanged lo...

Страница 65: ...nstalled fittings in the pressure port of the machine s hydraulic valve 5 Connect the 45 end of the installed hydraulic hose to Port P on the AutoBoom valve WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and unde...

Страница 66: ...M to 3 4 SAE O ring M straight adapter fitting P N 333 0012 168 in the machine s pressure port 3 Install a 13 16 ORFS M M F swivel run tee fitting P N 333 0012 028 in the pressure port of the machine s hydraulic valve WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fl...

Страница 67: ...the installed tee fitting 12 Install a 13 16 ORFS M F 90 swivel elbow fitting P N 333 0012 067 on the 90 end of the installed tee fitting 13 Install the straight end of the supplied hydraulic hose P N 214 1000 301 on the fitting installed on the 90 end of the tee fitting 14 Connect the 45 end of the installed hydraulic hose to the fittings installed in Port T of the AutoBoom valve Install Left and...

Страница 68: ...15 on the accumulator 12 Connect a 9 16 SAE O ring M to 11 16 ORFS swivel straight adapter fitting P N 333 0012 081 to the 9 16 SAE O ring F to 9 16 SAE O ring F ball valve P N 334 0003 036 13 Connect the ball valve and fitting assembly to the installed reducer fitting 14 Connect the 13 16 ORFS M to 9 16 SAE O ring M straight adapter fitting P N 333 0012 082 to the installed ball valve 15 Install ...

Страница 69: ...5 Manual No 016 0230 004 Rev F 63 UltraGlide UltraGlide Hydraulic Schematic ...

Страница 70: ...using the boom to drop and the sensor or boom to be damaged To ensure optimal options of the UltraGlide system and to protect the sprayer boom the sensor should be mounted on the front side of the boom 8 10 above the lowest hanging part of the boom FIGURE 7 Illustration of Sensor s Blind Range Install the Sensor Mounting Brackets FIGURE 8 Sensor Parts to be Removed 1 Remove the lock nut washers sp...

Страница 71: ... 312 4000 059 6 Repeat the steps above to install the second sensor bracket on the remaining analog sensor 7 Install one 5 16 flat washer P N 313 2300 012 on the end of one 5 16 18 x 1 1 4 hex bolt P N 311 0052 106 8 Align the hole in the digital center sensor P N 063 0130 025 with the hole on the narrow end of the sensor extension bracket P N 107 0172 186 9 Insert the bolt and washer through the ...

Страница 72: ...4 L x 3 8 thread U bolts P N 107 0171 608 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 12 Tighten the nuts to ensure the sensor is mounted securely 13 Repeat the steps above to mount the remaining boom sensor s Mount the Center Rack Sensor FIGURE 11 Center Rack Sensor Mounting Outer Sensor Inner Sensor Dual Sensor Mounting Locations 90 100 Booms 120 Booms ...

Страница 73: ... the nut to ensure the sensor is mounted securely Connect the Sensor Cables 1 Connect the left sensor cable P N 115 0171 527 to the connector on the left sensor 2 Route the left sensor cable toward the AutoBoom valve 3 Loop and tie off any excess cable allowing enough cable for boom folding and extension 4 Repeat the steps above to connect the remaining sensor cable s Note The sensor cables will b...

Страница 74: ... 0171 617 over the wheel 4 Reinstall the lug nuts on the wheel axle kit to secure the wheel and hub retainer bracket 5 Mount the receiver bracket P N 116 0159 542 to the front of the left boom using two U bolts P N 107 0171 603 107 0171 604 or 107 0171 608 and four nuts P N 312 1001 164 or 312 1001 165 appropriate for the size of the machine s booms and the wheel mounting location 6 Insert the lef...

Страница 75: ...ctangular node connectors on the harness cable P N 115 0230 052 into the correct ports of the AutoBoom node 3 Tighten the bolts on the node connectors to secure the connections Connect the Harness to the Boom Function Controls Newer Hydraulic Valves Weatherpack Connectors 1 Locate the LEFT PRESS PORT G1 and RIGHT PRESS PORT G4 connectors on the harness cable P N 115 0230 052 2 Route the connectors...

Страница 76: ...rom the machine s left tilt up coil 13 Install a boom sense adapter cable P N 115 0171 559 between the coil and the machine s coil connector 14 Disconnect the connector from the machine s left tilt down coil 15 Install a boom sense adapter cable P N 115 0171 559 between the coil and the machine s coil connector 16 Disconnect the connector from the machine s right tilt up coil 17 Install a boom sen...

Страница 77: ... sense adapter cable and the AutoBoom harness cable 28 Splice the bare ends of the cables together using butt splices not provided and wrap them with electrical tape 29 Cut the smaller male RIGHT SOLENOID UP SENSE connector off the wire on the AutoBoom harness cable 30 Plug the removed connector into the remaining RIGHT SOLENOID UP SENSE connector on the AutoBoom harness cable 31 Strip the insulat...

Страница 78: ...t G4 on the AutoBoom valve 5 Locate the LEFT SOLENOID PORT LF and RIGHT SOLENOID PORT RT connectors on the harness cable 6 Connect the LEFT SOLENOID PORT LF connector to Port 4A on the AutoBoom valve 7 Connect the RIGHT SOLENOID PORT RT connector to Port 4B on the AutoBoom valve 8 Locate the LEFT PROP PORT 5A and RIGHT PROP PORT 13A connectors on the harness cable 9 Connect the LEFT PROP PORT 5A c...

Страница 79: ...RIGHT SOLENOID DOWN SENSE connector on the AutoBoom harness cable 25 Splice a ring terminal onto the cut end of the cable 26 Connect the ring terminal to the signal side of the right down coil Connect the Harness Cable to the Sensors 1 Locate the CENTER SENSOR connector on the AutoBoom harness cable 2 Connect the CENTER SENSOR connector to the installed center rack sensor P N 063 0130 025 3 Locate...

Страница 80: ...ield Computer If Applicable Refer to the Installation Operation Manual and the appropriate wiring schematic beginning on page 75 for installation and wiring instructions for your specific field computer Connect the Power Leads 1 Locate the power and ground leads at the end of the controller cable P N 115 0230 056 2 Disconnect the machine s connectors from the battery terminals 3 Install the BATTER...

Страница 81: ...5 Manual No 016 0230 004 Rev F 75 UltraGlide UltraGlide Wiring Schematics AutoBoom Controller ...

Страница 82: ...Chapter 5 76 Miller Nitro 2000 Series AutoBoom Installation Manual Envizio Plus ...

Страница 83: ...5 Manual No 016 0230 004 Rev F 77 UltraGlide SCS 4000 5000 ...

Страница 84: ...Chapter 5 78 Miller Nitro 2000 Series AutoBoom Installation Manual Viper Pro Envizio Pro ...

Страница 85: ...30 004 Rev F 79 Chapter6Replacement Parts This section contains replacement part diagrams for PowerGlide PowerGlide Plus and UltraGlide systems Refer to these diagrams when calling to request replacement parts Valves PowerGlide ...

Страница 86: ...Chapter 6 80 Miller Nitro 2000 Series AutoBoom Installation Manual PowerGlide Plus UltraGlide Wheels ...

Страница 87: ...6 Manual No 016 0230 004 Rev F 81 Replacement Parts Sensors Analog Sensor Digital Sensor ...

Страница 88: ...Chapter 6 82 Miller Nitro 2000 Series AutoBoom Installation Manual ...

Страница 89: ...nting the Gauge Wheels 39 Hydraulic System 29 Hydraulic Schematic 38 Identifying the Machine s Hydraulic Valve 30 Installing Fittings on the AutoBoom Valve 32 Installing Left and Right Cylinder Hoses 36 Installing Pressure and Tank Hoses Newer Hydraulic Valves 33 Installing Pressure and Tank Hoses Older Hydraulic Valves 35 Mounting the AutoBoom Valve 33 Removing the Orifice Fittings 30 Wiring 40 C...

Страница 90: ...ter Rack Sensor 66 Wiring 69 Connect the Power Leads 74 Connecting the Controller 74 Connecting the Field Computer 74 Connecting the Harness Cable to the Sensors 73 Connecting the Harness to the Boom Func tion Controls Newer Hydraulic Valves 69 Connecting the Harness to the Boom Func tion Controls Older Hydraulic Valves 43 72 Installing the AutoBoom Node 69 Wiring Schematics 75 AutoBoom Controller...

Страница 91: ...ndustries Do Bring the defective part and proof of purchase to your Raven dealer If the dealer approves the warranty claim the dealer will process the claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchas...

Страница 92: ...aven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation if the failure is between 12 and 24 months from the retail sale How Can I Get S...

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