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Service Course Manual

G - PLEX

WD, ZV & DP SERIES

WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.

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GB

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Содержание G - PLEX WD series

Страница 1: ...incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attemp...

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Страница 3: ...heel Groundpressure 1 0 kg cm Brakes S ervice Positive hydostatic braking Parking 152 mm Caliper Disk Capacities Cooling S ystem 3 8 litres FuelTank 31 litres Hydraulic Tank 18 2 litres Total S ystem...

Страница 4: ...ing device was rotating with the machine stationary S tandard IS O 5349 1986 Mechanical vibration Guidelines for the meas urement and the as s es s ment of human expos ure to hand trans mitted vibrati...

Страница 5: ...when the engine oil pressure is too low for operation Ignition Switch has four positions OFF prevents all electrical functions from operating Switch must be in the OFF position to remove the key ON fo...

Страница 6: ...With key switch ON push up forward and hold the pre heat switch until the glow plug light goes out Temperature Gauge and Warning Light gauge indicates coolant temperature and light warnsofoverheatsitu...

Страница 7: ...en the reel and the frame resulting in serious injury Use a ratchet with a 9 16 socket on the end of the cutting head shaft to rotate the reel during adjustment and testing See Fig 15 1 Cutting Head S...

Страница 8: ...block by turning the wingnut until the distance between the bottom of the screw head and the top of the gauge block equals the desired height of cut See Fig 18 2 Loosen the locking nut on one of the f...

Страница 9: ...sparks that can ignite explosivematerials ALWAYS use good judgement when operating on or near hills or slopes NEVER start or stop suddenly you may cause unstable operatingconditions NEVER change direc...

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Страница 11: ...engine does not start after operating the starter for 10 seconds stop the starter Wait for 30 seconds and repeat the start sequence Do not use ether or starter fluid severe engine damage may occur 7 A...

Страница 12: ...ition Figure23 Rear Section of Unit Raised DAILYSERVICEGUIDE ENGINEOILLEVEL Damage to engines due to improper maintenance or use of incorrect oil quality and or viscosity is not covered by the engine...

Страница 13: ...INSTALLINGELEMENT 1 Clean the dust from inside the filter housing with a damp cloth Make sure that dust does not enter the engine air intake 2 Check the soft gasket material at both ends of the eleme...

Страница 14: ...w plugs turn the ignition switch to START to operate the fuel pump Allow the starter to run the pump until a steady stream of fuel is coming out of the fuel filter air vent Stop the starter and close...

Страница 15: ...4 SECTION 4 DRIVE TRAIN THIS SECTION INTENTIONALLY LEFT BLANK...

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Страница 17: ...nit is stoped push the parking brake latch foward to hold the brake pedal Disengage the parking brake by depressing and releasing the brake pedal It is important to note on the ZX series machines and...

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Страница 19: ...6 SECTION 6 STEERING THIS SECTION INTENTIONALLY LEFT BLANK...

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Страница 21: ...with a low pressure tire gauge before connecting an air hose to a partly inflated tire CAUTION Duetothelowairvolumerequirementsofasmalltyre overinflationmaybereachedin a matter of a few seconds which...

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Страница 23: ...Steering To One side 8B 8 Front Units Raises 8B 9 Centre Units Raise 8B 10 Front Units Lower 8B 11 8C Cutting Circuit 8C 13 Specifications 8C 13 Circuit Description 8C 13 Reels Engaged Forward 8C 14 B...

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Страница 25: ...Pressure Gauge test kit 1 x 0 6000psi gauge 1 x 0 600psi gauge 2 x rubber covers for gauges and 1 x micro bore connector hose A810954 0 600psi pressure gauge A810955 0 6000psi pressure gauge A810939 M...

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Страница 27: ...extend and raise the units The flow combiner divider ensures that the front rams lift at equal speed by controlling the rate that oil is displaced from the rams The oil also goes to the centre ram but...

Страница 28: ...y li nder driv e m otors 2100 Rpm Oi l Cooler RH Div ider c om biner v alv e Lift v alv e Li ft ram right Li ft ram left Li ft ram c entre Sequenc e v alv e Cy li nder driv e v alv e Relief v alv e 21...

Страница 29: ...m 081 LH C harge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre S equence valve Cylinder drive valve...

Страница 30: ...081 LH Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre S equence valve Cylinder drive valve Re...

Страница 31: ...081 LH Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Sequence valve Cylinder drive valve Reli...

Страница 32: ...Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Sequence valve Cylinder drive valve Relief valv...

Страница 33: ...LH Charge pump 18 3 Lpm 050 050 Cy linder drive motors 2100 Rpm Oil Cooler RH Divider combiner v alve Lift valv e Lift ram right Lift ram left Lift ram centre Sequence valve Cy linder driv e valve Re...

Страница 34: ...1 LH Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Sequence valve Cylinder drive valve Relief...

Страница 35: ...as been selected the oil goes to the front right hand unit the front left hand unit and then to the centre unit before returning to the back lap valve the cooler and the reservoir Within the Reel driv...

Страница 36: ...050 Cy linder driv e motors 2100 Rpm Oil Cooler RH Div ider c ombiner v alv e Lift valv e Lift ram right Lift ram left Lift ram c entre Sequenc e v alv e Cy linder driv e valv e Relief v alv e 210 Bar...

Страница 37: ...18 3 Lpm 050 050 C y linder driv e motors 2100 R pm Oil C ooler R H D iv ider c ombiner v alv e Lift v alv e Lift ram right Lift ram left Lift ram c entre Sequenc e v alv e C y linder driv e v alv e...

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Страница 39: ...e The transmission system is not protected by any form of shock or relief valve This is considered unnecessary as overloading the system will result in spinning the slick tyres Oil from the pump goes...

Страница 40: ...3 Lpm 050 050 C y linder driv e motors 2100 R pm Oil C ooler R H D iv ider c ombiner v alv e Lift v alv e Lift ram right Lift ram left Lift ram c entre Sequenc e v alv e C y linder driv e v alv e R e...

Страница 41: ...81 LH Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre S equence valve Cylinder drive valve Reli...

Страница 42: ...v alv e LH Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Sequence valve Cylinder drive valve...

Страница 43: ...LH Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre S equence valve Cylinder drive valve Relief...

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Страница 45: ...8 SECTION 8 HYDRAULICS FOR ZV SERIES Master Hydraulic Schematic Diagrams ZV Series machines fitted with pressure switch and variable needle valve...

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Страница 47: ...8 SECTION 8 HYDRAULICS FOR DP SERIES Hydraulic Schematic Diagrams DP Series machines fitted with Bi directional relief valve no pressure switch as used with the new timed lift lower pic module...

Страница 48: ...oil shuttle 4 Lpm Tank Transmission Pump 48 45 Lpm 081 LH Charge pump 18 3 Lpm 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram...

Страница 49: ...050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P...

Страница 50: ...050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P...

Страница 51: ...Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P PB R...

Страница 52: ...Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P PB R...

Страница 53: ...drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P PB R L Filter...

Страница 54: ...050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P...

Страница 55: ...8 3 Lpm 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A...

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Страница 57: ...8 SECTION 8 HYDRAULICS FN FJ SERIES Hydraulic Schematic Diagrams FN FJ Series machines fitted with new cutting and lift circuit Plus 1 Controller...

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Страница 59: ...arge Relief Valve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Hydraulic Circuit M...

Страница 60: ...ve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A...

Страница 61: ...ve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A...

Страница 62: ...ve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A...

Страница 63: ...ve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A...

Страница 64: ...mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A P Backlap Valve Relief Valve 100 bar 1400 psi Transport 300 rpm Mowing 110 140 rpm Reverse 140 170 rpm a...

Страница 65: ...ve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A...

Страница 66: ...gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A P Backlap Valve Relief Valve 100 bar 1400 psi Transport 300 rpm Mowing 110 140 rpm Reverse 140 170 rpm actual measurements Transmission Pu...

Страница 67: ...ve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A...

Страница 68: ...15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder Flushing Valve l min gal min US RH LH TRW Me10 3WD Circuit Forward Soft Drop Valve Lift Valve T P B A...

Страница 69: ...15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder Flushing Valve l min gal min US RH LH TRW Me10 3WD Circuit Reverse Soft Drop Valve Lift Valve T P B A...

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Страница 71: ...Heat Switch Pressed After 5 Seconds 10C 8 Start Engine Crank 10C 9 Engine Running 10C 10 Sit In seat Drive Machine To Green 10C 11 Engage Reel Enable Switch 10C 12 Depress LowerEngage Reel Enable Swi...

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Страница 73: ...A REPAIR SERVICE TOOLS AND MATERIALS 10A 3 Tools required Digital Multimeter Jumper wires 60 amp Ammeter Battery Tester Cleaning Materials Baking soda and water Water repellent WD40 Other service item...

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Страница 75: ...Al te rn a to r Am m e te r L o we r s o l Ra i s e s o l O G G G D7 D5 D6 Se q u e n c e s o l W BL Se q u e n c e re l a y Y B W G D3 Y Y Re e l s o l B Fu e l p u m p W Y Sta rte r re l a y W W BR...

Страница 76: ...l te rn ato r Am m ete r L o we r s o l Ra is e s o l O G G G D7 D5 D6 Se q u en c e s o l W BL Se q ue n c e re la y Y B W G D3 Y Y Re e l s o l B Fue l p u m p W Y Sta rte r re l ay W W BR W G B Re...

Страница 77: ...Y Y W R W R B O B B B R Alterna to r Am m e te r L owe r s o l Rai s e s o l O G G G D7 D5 D6 Sequ en c e s o l W BL Se qu en c e rel ay Y B W G D3 Y Y Ree l s o l B Fuel pum p W Y Sta rte r rela y W...

Страница 78: ...Al te rn a to r Am m e te r L o we r s o l Ra i s e s o l O G G G D7 D5 D6 Se q u e n c e s o l W BL Se q u e n c e re l a y Y B W G D3 Y Y Re e l s o l B Fu e l p u m p W Y Sta rte r re l a y W W BR...

Страница 79: ...i t G W R G R Y Y W R W R B O B B B R Alternator Am m eter Lower s ol Rais e s ol O G G G D7 D5 D6 Sequenc e s ol W BL Sequenc e rel ay Y B W G D3 Y Y Reel s ol B Fuel pum p W Y Starter relay W W BR W...

Страница 80: ...Ra i s e s o l O G G G D7 D5 D6 Se q u e n c e s o l W BL Se q u e n c e re l a y Y B W G D3 Y Y Re e l s o l B Fu e l p u m p W Y Sta rte r re l a y W W BR W G B Re e l e n a b l e s wi tc h 2 0 a m...

Страница 81: ...R G R Y Y W R W R B O B B B R A lternator A mmeter Low er sol R aise sol O G G G D 7 D 5 D 6 S equence sol W B L S equence relay Y B W G D 3 Y Y R eel sol B Fuel pump W Y S tarter relay W W B R W G B...

Страница 82: ...B B R A l t ernat or A mmet er Low er sol R ai s e sol O G G G D 7 D 5 D 6 S equence sol W B L S equence rel a y Y B W G D 3 Y Y R eel sol B F uel pump W Y S t art er rel a y W W B R W G B R eel enabl...

Страница 83: ...o we r s o l Ra i s e s o l O G G G D7 D5 D6 Se q u e n c e s o l W BL Se q u e n c e re l a y Y B W G D3 Y Y Re e l s o l B Fu e l p um p W Y Sta rte r re l a y W W BR W G B Re e l e n a b l e s wi...

Страница 84: ...R Y Y W R W R B O B B B R Alternator Ammeter Lower sol Raise sol O G G G D7 D5 D6 Sequence sol W BL Sequence relay Y B W G D3 Y Y Reel sol B Fuel pump W Y Starter relay W W BR W G B Reel enable switc...

Страница 85: ...B O B B B R A l t ernat or A mmet er Low er sol R ai s e sol O G G G D 7 D 5 D 6 S equence sol W B L S equence rel a y Y B W G D 3 Y Y R eel sol B Fuel pump W Y S t art er rel a y W W B R W G B R eel...

Страница 86: ...R W R B O B B B R A l t ernat or A mmet er Low er sol R ai s e sol O G G G D 7 D 5 D 6 S equence sol W B L S equence rel a y Y B W G D 3 Y Y R eel sol B Fuel pump W Y S t art er rel a y W W B R W G B...

Страница 87: ...te r L o we r s o l Ra i s e s o l O G G G D7 D5 D6 Se q u e n c e s o l W BL Se q u e n c e rel ay Y B W G D3 Y Y Re e l s o l B Fu e l p u m p W Y Sta rte r rel ay W W BR W G B Re e l e n a b l e s...

Страница 88: ...R Y Y W R W R B O B B B R A lternator A mmeter Low er sol R aise sol O G G G D 7 D 5 D 6 S equence sol W B L S equence relay Y B W G D 3 Y Y R eel sol B Fuel pump W Y S tarter relay W W B R W G B R ee...

Страница 89: ...down l im i t G W R G R Y Y W R W R B O B B B R Alternator Am m eter Lower s ol Rais e s ol O G G G D7 D5 D6 Sequenc e s ol W BL Sequenc e relay Y B W G D3 Y Y Reel s ol B Fuel pum p W Y Starter rela...

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Страница 91: ...ff Poistion Pre Heat Switch Start Engine Crank Engine Running Engine Running PTO on Reels lowering Engine running PTO on rear unit lowering Engine running all units lowered Engine running PTO on raise...

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Страница 101: ...Off Poistion Pre Heat Switch Start Engine Crank Engine Running brake applied PTO off Engine Running sit in seat release brake in drive Engine running PTO on lower units using foot switch Activate pres...

Страница 102: ...ter temp lamp Overheat buzzer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat Rais e Relay Lower Relay S IG O O R Y R R R Fuel pump W Y Brak...

Страница 103: ...ater temp lamp Overheat buz zer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat R ais e R elay Low er R elay S IG O O R Y R R R Fuel pump W...

Страница 104: ...lamp Ov erheat buz z er Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U W P W P W P W P W P G 20 amp 3WD Seat R ais e R elay Low er R elay S IG O O R Y R R R Fuel pump W Y B...

Страница 105: ...lamp Overheat buzz er Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Rais e Relay Lower Relay S IG O O R Y R R R Fuel pump W Y WR WR 1 2 4 5 20...

Страница 106: ...erheat buz z er Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U W P W P W P W P W P G 20 amp 3WD Seat R ais e R elay Low er R elay S IG O O R Y R R R Fuel pump W Y Brak e WR...

Страница 107: ...er Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat R ais e R elay Low er R elay S IG O O R Y R R R Fuel pump W Y Brak e WR WR 1 2 4 5 20 amp...

Страница 108: ...zer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat R ais e R elay Low er R elay S IG O O R Y R R R Fuel pump W Y Brak e WR WR 1 2 4 5 20 a...

Страница 109: ...temp lamp Overheat buz zer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat Rais e Relay Lower Relay S IG O O R Y R R R Fuel pump W Y Brak e...

Страница 110: ...uzzer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U W P W P WP W P W P G 20 amp 3WD Seat R ais e R elay Low er R elay S IG O O R Y R R R Fuel pump W Y Brake WR WR 1 2 4 5...

Страница 111: ...buz zer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat Rais e Relay Lower Relay S IG O O R Y R R R Fuel pump W Y Brak e WR WR 1 2 4 5 20 a...

Страница 112: ...nder Water temp lamp Overheat buzzer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat Rais e Relay Lower Relay S IG O O R Y R R R Fuel pump W...

Страница 113: ...ELECTRICAL SYSTEM DP Series with Paddle Control Schematic diagrams Hot Ignition Start Engine Engine Running Brake Applied Drive to Green PTO Switch ON Lower Units Paddle onto Green PTO ON Raise Units...

Страница 114: ...G Y O G PREHEAT W P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND VE B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P TRIG W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C...

Страница 115: ...W B G G 3 W D SOL W R FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y R...

Страница 116: ...O G PREHEAT W P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND VE B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P TRIG W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C U...

Страница 117: ...B G G 3 W D SOL W R FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y RAI...

Страница 118: ...G PREHEAT W P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND VE B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P TRIG W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C U 1...

Страница 119: ...G G 3 W D SOL W R FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y RAISE...

Страница 120: ...AT W P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C U 1 NO W P PREHEAT W...

Страница 121: ...D SOL W R FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y RAISE SOL HEA...

Страница 122: ...AT W P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C U 1 NO W P PREHEAT W...

Страница 123: ...D SOL W R FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y RAISE SOL HEA...

Страница 124: ...P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C U 1 NO W P PREHEAT W Y L...

Страница 125: ...FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y RAISE SOL HEADLIGHT W...

Страница 126: ...EHEAT W P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C U 1 NO W P PREHEA...

Страница 127: ...G W R FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y RAISE SOL HEADLI...

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Страница 129: ...SECTION 10 ELECTRICAL SYSTEM FH Series Diesel Engine Schematic diagrams...

Страница 130: ...1 0 G N 1 2 0 5 0 5 Red Blue TWISTED PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0...

Страница 131: ...R B SP 5 SP 9 WORK LAMP 33 1 2 1 0 1 0 U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4...

Страница 132: ...0 G N 1 2 0 5 0 5 Red Blue TWISTED PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 1...

Страница 133: ...SP 5 SP 9 WORK LAMP 33 1 2 1 0 1 0 U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G...

Страница 134: ...ue TWISTED PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10...

Страница 135: ...2 1 0 1 0 U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8...

Страница 136: ...TWISTED PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A...

Страница 137: ...1 0 1 0 U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP...

Страница 138: ...PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0...

Страница 139: ...U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4...

Страница 140: ...PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0...

Страница 141: ...U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4...

Страница 142: ...D PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2...

Страница 143: ...U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT...

Страница 144: ...3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2...

Страница 145: ...4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2...

Страница 146: ......

Страница 147: ...SECTION 10 ELECTRICAL SYSTEM FJ Series Petrol Engine Schematic diagrams...

Страница 148: ...LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START...

Страница 149: ...1 0 U R B SP 5 SP 9 WORK LAMP 33 1 2 1 0 1 0 U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 2 0 15 1 0 6 2 0 4 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 16 2 0 18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2...

Страница 150: ...N ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I...

Страница 151: ...15 1 0 6 2 0 4 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 16 2 0 18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0...

Страница 152: ...43951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY S...

Страница 153: ...0 16 2 0 18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0...

Страница 154: ...43951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY S...

Страница 155: ...0 16 2 0 18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0...

Страница 156: ...SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1...

Страница 157: ...18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20...

Страница 158: ...P 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1...

Страница 159: ...18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20...

Страница 160: ...SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1...

Страница 161: ...0 18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 2...

Страница 162: ......

Страница 163: ...11 SECTION 11 PREVENTATIVE MAINTENANCE...

Страница 164: ......

Страница 165: ...15 15 1 SECTION 15 NOTES...

Страница 166: ...NOTES 15 2...

Страница 167: ...15 NOTES 15 3...

Страница 168: ...NOTES 15 4...

Страница 169: ...15 NOTES 15 5...

Страница 170: ...NOTES 15 6...

Страница 171: ...15 NOTES 15 7...

Страница 172: ...NOTES 15 8...

Страница 173: ...15 NOTES 15 9...

Страница 174: ...NOTES 15 10...

Страница 175: ...15 NOTES 15 11...

Страница 176: ...NOTES 15 12...

Страница 177: ...15 NOTES 15 13...

Страница 178: ...NOTES 15 14...

Страница 179: ...15 NOTES 15 15...

Страница 180: ...NOTES 15 16...

Страница 181: ...Revision Date Author Description of Change Material Up date Sheet...

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