Ranger RS-500-D-503 Скачать руководство пользователя страница 12

 

RS Series Spray-Wash Cabinets 

12

 

P/N 5900245 — Rev. B7 — November 2019 

Usage Precautions 

Keep the following in mind as you prepare to use your Spray-Wash Cabinet: 

 

Make a visual inspection of the unit before each use. Do not operate your Spray-Wash Cabinet if 
you find any issues. Instead, take the unit out of service, then contact your dealer, visit 

www.bendpak.com/support/

, or call Ranger Products at 

(800) 253-2363

 

The heating elements and pump/motor can be damaged if the Water level drops too low; 

always 

make sure the Water Reservoir is full of Water.

 

Check the Water level daily; it should be 

just above the bottom of the Grate

. Do not allow 

the Water level to go below the bottom of the Grate. Keep the Grate clean so the Water can return 

to the Water Reservoir after a Wash Cycle. 

 

Clean the unit according to the instructions i

Maintenance

Your Wash Cycles will not clean 

effectively if the Spray-Wash Cabinet is dirty. 

 

Your Spray-Wash Cabinet is made with mild steel; it will rust unless you use the correct Detergent 
and 

perform the Start-Up Process correctly

Important:

  Make sure the Detergent you are using is safe on mild steel and has rust inhibitors, 

such as Aluma-Klean Detergent, which is available on 

the Ranger website

. 

 

When performing the Start-Up Process, do not start it unless you have the time needed to heat the 

Water to 140° to 160°F, add the Detergent to the Water Reservoir, run a 15-minute Wash Cycle (to 

mix the Detergent into the Water) and then run a 60-minute Wash Cycle (to coat the steel on the 
inside of the unit with rust inhibitor). 

 

Read the entire 

Installation and Operation Manual

 before using the unit. 

 

The Door and the rest of the Cabinet get hot during a Wash Cycle. 

 

WARNING

 

Do not touch the Door or any part of the Cabinet during or right after a Wash Cycle; 
you could be burned. 

Water Temperature 

It is important to keep the temperature of the Water in the Spray-Wash Cabinet in the range of 160° to 
180°F (71° to 82°C). 
When the unit is plugged in to a power source and the Breakers are On, the Spray-Wash Cabinet’s 

thermostat keeps the Water in the 160° to 180°F range automatically. 
When the unit is unplugged from a power source or the Breakers are set Off, the Spray-Wash 
Cabinet’s thermostat goes off and the Water’s temperature returns to room temperature. 
Because it is important that you not start a Wash Cycle until the Water temperature is in the range of 

160° to 180°F (71° to 82°C), BendPak Ranger recommends using a portable industrial thermometer to 

check the temperature of the Water as needed. 

Friction-Drive Wheel 

The Friction-Drive Wheel is on the inside back of the Spray-Wash Cabinet; it meshes with the Parts 

Turntable on the inside of the cabinet. When you run a Wash Cycle, the Friction-Drive Wheel turns, 
which in turn moves the Parts Turntable. 
To remove the Parts Turntable, you must first pull back the Friction-Drive Wheel (from the rear of the 

Spray-Wash Cabinet). 

Содержание RS-500-D-503

Страница 1: ...Powder Coat model shown Designed and engineered by BendPak Inc in Southern California USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other operators also read this manual Keep the manual near the product for future reference By pro...

Страница 2: ...nearest BendPak Ranger dealer or visit bendpak com support warranty Go to bendpak com support register your product and fill out the online form to register your product be sure to click Submit Safety Your new product was designed and manufactured with safety in mind Your safety also depends on proper training and thoughtful operation Do not set up operate maintain or repair the unit without readi...

Страница 3: ...ducts is available at rangerproducts com WARNING Always use a certified licensed Electrician for electrical work Wiring the unit incorrectly could result in human injury or product damage CAUTION Only use Detergent formulated for mild steel parts washers Aluma Klean for example which is available from the Ranger website Do not use high alkaline high PH caustic detergents that are formulated for ha...

Страница 4: ...aim with copies of the bill of lading freight bill invoice and photographs if available Our willingness to assist in helping you process your claim does not make us responsible for collection of claims or replacement of lost or damaged materials Safety Considerations Read this manual carefully before using your new product Do not set up or operate the product until you are familiar with all operat...

Страница 5: ...l DANGER Calls attention to a hazard that will result in death or injury WARNING Calls attention to a hazard or unsafe practice that could result in death or injury CAUTION Calls attention to a hazard or unsafe practice that could result in personal injury product damage or property damage NOTICE Calls attention to a situation that if not avoided could result in product or property damage Liabilit...

Страница 6: ...urntable diameter 30 762 mm 30 762 mm Water reservoir 50 gallon 189 25 liter capacity 53 gallon 200 5 liter capacity Load capacity 500 lbs 227 kg 1 000 lbs 454 kg Wash Cycle Timer 1 to 60 minutes 1 to 60 minutes Pump output 75 psi 70 gpm 70 psi 70 gpm Motor 1 Ph 208 240 VAC 60 Hz 208 240 VAC 60 Hz Motor 3 Ph 380 415 VAC 50 Hz 380 415 VAC 50 Hz Heater 6 kW 6 kW Water temp to start Wash Cycle 160 to...

Страница 7: ...onto the car Parts during a Wash Cycle Safety Switch Prevents a Wash Cycle from being started if the Door is open When the Door is closed and latched shut the Safety Stop holds down the Safety Switch you can only start a Wash Cycle when the Safety Switch is being held down Do not use the Safety Switch as a way to stop a Wash Cycle before it is finished Safety Stop The part of the Door that holds d...

Страница 8: ...9 DANGER Do not open the Electrical Panel unless directed to do so by Ranger Technical Support there are no user serviceable parts inside Only your Electrician should go into the Electrical Panel The following drawing shows the right side of the Spray Wash Cabinet ...

Страница 9: ...Rev B7 November 2019 The following drawing shows the inside of the Spray Wash Cabinet The following drawing shows the Breakers on the outside of the Electrical Panel Drawing not to scale Not all components shown Consider locking Electrical Panel ...

Страница 10: ...is voids your warranty and may cause significant damage to your unit Q How much Water do I need A The RS 500 D models need about 50 gallons 189 liters to be full The RS 750 D models need about 53 gallons 200 liters Always make sure the Spray Wash Cabinet has enough Water the top of the Water line should be just above the bottom of the Grate You can damage your unit if you run it without enough Wat...

Страница 11: ...or near a walkway as this increases the chances of someone slipping Allow room around the Spray Wash Cabinet for service and other activities Make sure the site is level you do not want the unit rolling You will be adding Water to the Water Reservoir on a regular basis so make sure the location you choose has access to a Water supply Power Source The Spray Wash Cabinet does not come with a connect...

Страница 12: ...the Detergent to the Water Reservoir run a 15 minute Wash Cycle to mix the Detergent into the Water and then run a 60 minute Wash Cycle to coat the steel on the inside of the unit with rust inhibitor Read the entire Installation and Operation Manual before using the unit The Door and the rest of the Cabinet get hot during a Wash Cycle WARNING Do not touch the Door or any part of the Cabinet during...

Страница 13: ...nt for your Spray Wash Cabinet it is extremely important that you get the right kind Any Detergent you use must be formulated for mild steel parts washers it must have rust inhibiting agents to prevent rust and be low foaming to prevent foaming CAUTION Do not use high alkaline high PH caustic Detergents that are formulated for harsher cleaning environments hot dip tanks for example If you use high...

Страница 14: ...ting section If the Spray Nozzles do not start working then continue to the next step 6 Determine how much Detergent you will need for your unit NOTICE Your unit is shipped with 20 lbs of Aluma Klean which is enough to run the Spray Wash Cabinet If you use any other kind of Detergent follow the Detergent manufacturer s recommendations for how much Detergent to use 7 When the Water temperature reac...

Страница 15: ...the Door opens too widely some Water Detergent solution can miss the Spillway and fall onto the floor To fix this shorten the Chain so the Door does not open so wide 8 If you are not going to run additional Wash Cycles you can set the Breakers to Off Note that the Water temperature will start moving down towards room temperature if you do so you will need to warm it back up before you can perform ...

Страница 16: ... Cycle to see if a bubble forms in the hose lining Monthly Check all components to make sure they are in good operating condition If you find a component that is not working correctly take the unit out of service and refer to Troubleshooting for more information Monthly Remove Sludge from the Water Reservoir as described in Removing Sludge Clean out the Water Reservoir every week for the first mon...

Страница 17: ...ER Set the Breakers to Off and disconnect the Power Cord from power before beginning this procedure To remove Sludge from the Water Reservoir 1 Remove the Parts Tree Parts Basket Parts Turntable and the Grate covering the Water Reservoir 2 Open the Drain remove the Water above the Sludge then close the Drain You can reuse this Water if it is clean If it is dirty dispose of it properly 3 Scrape out...

Страница 18: ...his waste Your Spray Wash Cabinet produces three types of liquid waste that must be disposed of properly Oil Sits on top of the Water Detergent mixture when washed off of car Parts After you remove it using the Oil Skimmer you must dispose of it properly Water Detergent mixture Used to clean your car Parts The resulting liquid is not safe to dispose of using normal methods you must dispose of it p...

Страница 19: ...quently Use the Oil Skimmer and remove Sludge more often Clean or replace the Water Detergent solution more often Remove the Spray Nozzles and or pump impeller and clean them Solution is foaming You are using the wrong Detergent switch Detergents The Wash Cycle was started when the Water Detergent solution was cold you must warm the solution to at least 160 F 71 C before starting a Wash Cycle Dete...

Страница 20: ...e with the Parts Washer If the concentration is too little or too much it could be the source of the foaming Detergent type Make sure the detergent is formulated for high velocity and high impact washing of parts Detergents not specifically developed for washing parts under these conditions can foam much more than normal when used in a Parts Washer Additional Aluma Klean Safety Information Your Pa...

Страница 21: ...RS Series Spray Wash Cabinets 21 P N 5900245 Rev B7 November 2019 Wiring Diagrams 1 Phase Wiring Schematic ...

Страница 22: ...RS Series Spray Wash Cabinets 22 P N 5900245 Rev B7 November 2019 1 Phase Terminal Block Diagram ...

Страница 23: ...RS Series Spray Wash Cabinets 23 P N 5900245 Rev B7 November 2019 3 Phase Wiring Schematic ...

Страница 24: ...RS Series Spray Wash Cabinets 24 P N 5900245 Rev B7 November 2019 3 Phase Terminal Block Diagram ...

Страница 25: ...RS Series Spray Wash Cabinets 25 P N 5900245 Rev B7 November 2019 Labels ...

Страница 26: ...RS Series Spray Wash Cabinets 26 P N 5900245 Rev B7 November 2019 ...

Страница 27: ...RS Series Spray Wash Cabinets 27 P N 5900245 Rev B7 November 2019 ...

Страница 28: ...RS Series Spray Wash Cabinets 28 P N 5900245 Rev B7 November 2019 ...

Страница 29: ...RS Series Spray Wash Cabinets 29 P N 5900245 Rev B7 November 2019 Parts Diagrams ...

Страница 30: ...RS Series Spray Wash Cabinets 30 P N 5900245 Rev B7 November 2019 ...

Страница 31: ...RS Series Spray Wash Cabinets 31 P N 5900245 Rev B7 November 2019 ...

Страница 32: ...RS Series Spray Wash Cabinets 32 P N 5900245 Rev B7 November 2019 ...

Страница 33: ...RS Series Spray Wash Cabinets 33 P N 5900245 Rev B7 November 2019 ...

Страница 34: ...RS Series Spray Wash Cabinets 34 P N 5900245 Rev B7 November 2019 ...

Страница 35: ...RS Series Spray Wash Cabinets 35 P N 5900245 Rev B7 November 2019 ...

Страница 36: ...RS Series Spray Wash Cabinets 36 P N 5900245 Rev B7 November 2019 ...

Страница 37: ...RS Series Spray Wash Cabinets 37 P N 5900245 Rev B7 November 2019 Maintenance Log ...

Страница 38: ...RS Series Spray Wash Cabinets 38 P N 5900245 Rev B7 November 2019 Maintenance Log ...

Страница 39: ...RS Series Spray Wash Cabinets 39 P N 5900245 Rev B7 November 2019 Maintenance Log ...

Страница 40: ...1645 Lemonwood Drive Santa Paula CA 93060 USA Copyright 2019 by BendPak Inc All rights reserved bendpak com ...

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