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1520-DH Installation Guide

| REV. D1 | Page

15

2.1.2

Mounting tracks preparation for extended distance.

Slide bolts on top and bottom side of the mounting tracks, then attach the end caps on
both ends of the mounting tracks.

Ranger Design Tracks

Extended

Rear

Front

4×

bottom

#90-495 Hex Bolt
5/16" × 1 - 1/4" SS304

HARDWARE USED

2×

top

#90-487 Carriage Bolt
5/16" × 3/4" SS304

4×

bottom

#90-495 Hex Bolt
5/16" × 1 - 1/4" SS304

HARDWARE USED

2×

top

#90-487 Carriage Bolt
5/16" × 3/4" SS304

2×

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Содержание 1520-DH

Страница 1: ...INSTALLATION GUIDE 1520 DH Single Clamp Ladder Rack Sprinter Universal Wheelbase Aluminum ...

Страница 2: ... 3 Ladder Rack Installation q 2 4 Note 14 15 16 17 17 20 21 Phase 1 Assembly Phase 2 Installation NOTE Use Sawhorses if possible or use the box as a flat protective surface on the ground or table 2 PERSONS q Cordless Impact q Ratchet q Tape Measure q Mallet q Marker q Ladder q Cutter q 1 2 Socket q Sawhorse Optional q Box q Knife q 1 2 Wrench q Silicone ...

Страница 3: ...g 10 10 546 Track Plug Extrusion QTY in Inches 48 10 548 Hook Protector 4 3 8 L 1 10 715 Mounting Track 4 10 725 Support Plate 4 15 2044 Front Crossbow 1 15 2049 Rear Crossbow 1 15 3003 Ladder Clamp Hasp 1 15 3004 Ladder Clamp Rear Hook 1 15 3006 Ladder Clamp Bar Passenger Side 1 15 3011 Ski Right 1 15 4290 Front Hook 1 94 1005 Assembly Fastener Kit 1 96 1001 Install Fastener Kit 1 BILL OF MATERIA...

Страница 4: ...Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 2 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 1 90 491 Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 98 160 Spacer 90 487 2 Carriage Bolt 5 16 18 3 4 SS304 90 491 19 Carriage Bolt 5 16 18 1 SS304 98 117 Flat Washer 5 16 O D 3 4 SS18 8 23 98 123 Lock Washer Regular 5 16 SS304 23 94 105 Hex...

Страница 5: ...5 16 SS304 8 98 149 16 Spacer 0 290 ID 1 375 OD 0 125 L NEOPRENE 98 109 16 Flat Washer SAE 3 8 SS304 94 116 Serrated Nut 5 16 18 ZINC 16 90 491 8 Carriage Bolt 5 16 18 1 SS304 90 495 16 Carriage Bolt 5 16 18 1 1 4 SS304 8 90 491 Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 98 109 Flat Washer 94 116 Serrated Nut 90 495 Carriage Bolt 5 16 1 1 4 98 149 Neoprene Spacer 16 ...

Страница 6: ...ive on the hook protector then attach the hook protector to the upper rear hook 1 2 2 Attach the rear hook to the ladder clamp with the pre assembled hardware on the pivot bar TOOLS q Knife REMOVE TOOLS q Cordless Impact q 1 2 Socket q 1 2 Wrench 90 225 Hex Bolt 5 16 18 2 SS304 98 117 Flat Washer 98 117 Flat Washer 94 111 Lock Nut HARDWARE USED 2 hardware is pre assembled ...

Страница 7: ...lide 4 pcs of 1 carriage bolts DRIVER SIDE HARDWARE USED 8 90 491 Carriage Bolt 5 16 1 SS304 PASSENGER SIDE 8 90 491 Hex Bolt 5 16 1 SS304 Rear crossbow Slide 2 pcs of 3 4 carriage bolts Slide 4 pcs of 1 carriage bolts Front crossbow Slide 4 pcs of 1 carriage bolts HARDWARE USED 2 90 487 Carriage Bolt 5 16 3 4 SS304 NOTE The track plug must be removed from the underneath of the front crossbow and ...

Страница 8: ...6 hand tighten the nuts Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 2 5 Fasten the Ladder Clamp assemblies to the Rear Crossbow HARDWARE USED 2 Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut TOOLS q Cordless Impact q 1 2 Socket q Tape Measure q Marker 12 3 4 ...

Страница 9: ... assembled hardware on the front hook and slide the hook onto the passenger side of the front crossbow to the position shown below Cut the track plug then attach it back to the crossbow 8 5 Tighten the nuts just to hold the front hook for adjustment HARDWARE USED 2 hardware is pre assembled 98 123 Lock Washer 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex Nut TOOLS q Marker ...

Страница 10: ...00 565 5321 1520 DH Installation Guide REV D1 Page 10 1 2 7 Install the front crossbow to the ski HARDWARE USED 2 Carriage bolts are already on the ski 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut TOOLS q Cordless Impact q 1 2 Socket ...

Страница 11: ... the pre assembled hardware on the ladder clamp hasp slide the hasp on the ski to the position shown below and tighten the nuts HARDWARE USED 2 hardware is pre assembled 98 123 Lock Washer 98 117 Flat Washer 90 487 Carriage Bolt 5 16 3 4 94 105 Hex Nut TOOLS q Cordless Impact q 1 2 Socket q Tape Measure q Marker ...

Страница 12: ... 5321 1520 DH Installation Guide REV D1 Page 12 1 2 9 Slide 3pcs of carriage bolts on the rear end of the ski then attach end plugs on both ends of the ski HARDWARE USED 3 90 491 Carriage Bolt 5 16 1 SS304 TOOLS q Mallet end plug end plug end plug ...

Страница 13: ...amp handle support aligning the rear surface of the crossbow bracket to the rear surface of the ski TOOLS q Cordless Impact q 1 2 Socket HARDWARE USED 2 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 98 123 Lock Washer 98 160 Spacer 98 117 Flat Washer 94 105 Hex Nut Carriage bolts are already on the ski Carriage bolts are already on the ski ...

Страница 14: ...ion for regular distance Slide bolts on top and bottom side of the mounting tracks then attach the end caps on both ends of the mounting tracks Ranger Design Tracks Rear Front 4 bottom 90 495 Hex Bolt 5 16 1 1 4 SS304 HARDWARE USED 2 top 90 491 Carriage Bolt 5 16 1 SS304 3 bottom 90 495 Hex Bolt 5 16 1 1 4 SS304 HARDWARE USED 2 top 90 491 Carriage Bolt 5 16 1 SS304 Regular 2 ...

Страница 15: ...de bolts on top and bottom side of the mounting tracks then attach the end caps on both ends of the mounting tracks Ranger Design Tracks Extended Rear Front 4 bottom 90 495 Hex Bolt 5 16 1 1 4 SS304 HARDWARE USED 2 top 90 487 Carriage Bolt 5 16 3 4 SS304 4 bottom 90 495 Hex Bolt 5 16 1 1 4 SS304 HARDWARE USED 2 top 90 487 Carriage Bolt 5 16 3 4 SS304 2 ...

Страница 16: ...e plug extrusion into 8 pieces of 6 and attach one piece on both ends of the mounting tracks Align the bottom bolts to the roof holes then install the mounting tracks onto the roof Ranger Design Tracks 14 98 109 Flat Washer 94 116 Serrated Nut 90 495 Carriage Bolt 5 16 1 1 4 98 149 Neoprene Spacer TOOLS q Cordless Impact q 1 2 Socket q Knife 16 98 109 Flat Washer 94 116 Serrated Nut 90 495 Carriag...

Страница 17: ...n the Ladder Rack minimum two persons on the vehicle so that the feet are on the tracks NOTE If you do not have a hoist lift the ladder rack onto the roof manually Ladder Rack 2 2 2 Put bolts on the 2 middle holes of the support plates then slide the plates on the ends of the OEM mounting tracks FASTENERS USED 8 90 491 Carriage Bolt 5 16 1 With OEM Tracks ...

Страница 18: ...e the rack to the appropriate position then attach all the V feet to the mounting tracks distance A distance A distance B distance B distance foot to end of track TOOLS q Ratchet q 1 2 Socket q Tape Measure With OEM Tracks Ranger Design Tracks FASTENERS USED 8 Carriage bolts are already on the tracks or plates 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer ...

Страница 19: ... technical support contact us at 1 800 565 5321 1520 DH Installation Guide REV D1 Page 19 2 3 3 Center the crossbows on the vehicle then tighten all the V feet to the crossbows TOOLS q Ratchet q 1 2 Socket ...

Страница 20: ...rossbow TOOLS q Cordless Impact q 1 2 Socket front hook rear hook NOTE The ladder cannot extend beyond the rear bumper of the vehicle When the rear hook touches the ladder the handle should be 1 below the ladder clamp hasp IMPORTANT After installation is complete cut the track plug underneath the front crossbow to fill all the unused space Place the ladder rack warning label on a visible area reco...

Страница 21: ...SE 2 INSTALLATION 2 4 NOTE 2 4 1 If the handle is interfering with the door or roof of the vehicle the handle can be installed in an alternate position If the handle is interfering with the door or roof of the vehicle disassemble the handle then assemble it in an alternate position as shown Handle ...

Страница 22: ... at 1 800 565 5321 1520 DH Installation Guide REV D1 Page 22 You have successfully installed your 1520 DH Ladder Rack Thank you for doing business with us For any feedback or suggestions you may have please contact cs rangerdesign com ...

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