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INSTALLATION GUIDE

1505-PH Cargo Rack

ProMaster ( Aluminum )

Содержание 1505-PH

Страница 1: ...INSTALLATION GUIDE 1505 PH Cargo Rack ProMaster Aluminum...

Страница 2: ...allation q 2 2 Cargo Rack Installation 7 8 11 Phase 1 Assembly Phase 2 Installation NOTE Use Sawhorses if possible or use the box as a flat protective surface on the ground or table q Cordless Impact...

Страница 3: ...omponents compare with the bill of materials 1 1 2 Verify all parts are present Item No Description Qty 10 342 Roof Clamp 4 10 343 Top Roof Clamp 4 10 4440 C Foot 4 15 0503 Front Crossbar 1 15 0513 Re...

Страница 4: ...asher 94 105 Hex Nut 98 117 Flat Washer 90 491 8 Carriage Bolt 5 16 18 1 SS304 98 117 Flat Washer 5 16 O D 3 4 SS18 8 8 98 123 Lock Washer Regular 5 16 SS304 8 94 105 Hex Nut 5 16 18 SS316wax 8 96 101...

Страница 5: ...d reinstalled after the feet have been installed in the final position see 2 2 4 PHASE 1 ASSEMBLY 1 2 CARGO RACK ASSEMBLY Rear crossbar Slide 2 pcs of 1 carriage bolts Front crossbar Slide 2 pcs of 1...

Страница 6: ...565 5321 1505 PH Installation Guide REV B1 Page 6 HARDWARE USED 8 hand tighten the nuts Carriage bolts are already on the crossbars 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 2 2 Install...

Страница 7: ...e roof clamps and top roof clamp onto the roof NOTE Picture show 130 wheelbase promaster roof for all size of promaster vehicle use the mounting points that are appropriate for your length of cargo At...

Страница 8: ...at 1 800 565 5321 1505 PH Installation Guide REV B1 Page 8 PHASE 2 INSTALLATION 2 2 CARGO RACK INSTALLATION 2 2 1 Position the front and rear crossbar minimum two persons on the vehicle so that the f...

Страница 9: ...Page 9 TOOLS q Ratchet q 1 2 Socket FASTENERS USED 8 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 2 2 2 Attach the foot plates to the bolts on the roof clamps then attach all the C feet to the...

Страница 10: ...H Installation Guide REV B1 Page 10 TOOLS q Ratchet q 1 2 Socket q Tape Measure IMPORTANT Place the cargo rack warning label on a visible area recommended on a partition 2 2 3 Center the crossbars on...

Страница 11: ...65 5321 1505 PH Installation Guide REV B1 Page 11 TOOLS q Cutter TRACK PLUG 2 2 4 After installation is complete cut the track plug underneath the front crossbar to fill all the unused space Failure t...

Страница 12: ...at 1 800 565 5321 1505 PH Installation Guide REV B1 Page 12 You have successfully installed your 1505 PH Cargo Rack Thank you for doing business with us For any feedback or suggestions you may have pl...

Страница 13: ...INSTALLATION GUIDE 15 U0527 THIRD CROSSBAR ProMaster Aluminum...

Страница 14: ...CARGO RACK WITH THIRD CROSSBAR 1505 PH3 CARGO RACK ProMaster Aluminum...

Страница 15: ...1 2 Third Crossbar Assembly 4 5 6 7 q 2 1 Roof Clamps Installation q 2 2 Third Crossbar Installation 8 9 11 Phase 1 Assembly Phase 2 Installation q Cordless Impact q Ratchet q Tape Measure q Marker q...

Страница 16: ...UP 1 1 1 Unpack components compare with the bill of materials 1 1 2 Verify all parts are present Item No Description Qty 10 342 Roof Clamp 2 10 343 Top Roof Clamp 2 10 4440 C Foot 2 15 0523 Third Cros...

Страница 17: ...Washer 94 105 Hex Nut 98 117 Flat Washer 90 491 4 Carriage Bolt 5 16 18 1 SS304 98 117 Flat Washer 5 16 O D 3 4 SS18 8 4 98 123 Lock Washer Regular 5 16 SS304 4 94 105 Hex Nut 5 16 18 SS316wax 4 96 10...

Страница 18: ...SSEMBLY HARDWARE USED 2 90 491 Carriage Bolt 5 16 1 SS304 HARDWARE USED 2 90 491 Carriage Bolt 5 16 1 SS304 TIPS Use tape to keep the bolts from sliding off NOTE The track plug must be removed from th...

Страница 19: ...at 1 800 565 5321 15 U0527 Installation Guide REV A1 Page 7 HARDWARE USED 4 hand tighten the nuts Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 2 2...

Страница 20: ...e roof clamps and top roof clamp onto the roof NOTE Picture show 130 wheelbase promaster roof for all size of promaster vehicle use the mounting points that are appropriate for your length of cargo At...

Страница 21: ...s at 1 800 565 5321 15 U0527 Installation Guide REV A1 Page 9 PHASE 2 INSTALLATION 2 2 THIRD CROSSBAR INSTALLATION 2 2 1 Position the third crossbar minimum two persons on the vehicle so that the feet...

Страница 22: ...nstallation Guide REV A1 Page 10 TOOLS q Ratchet q 1 2 Socket FASTENERS USED 4 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 2 2 2 While making sure that the third crossbar are parallel to the...

Страница 23: ...ghten the C feet to the crossbar TOOLS q Ratchet q 1 2 Socket q Tape Measure NOTE The ladder cannot extend beyond the rear bumper of the vehicle The center of the ladder must be behind the front cross...

Страница 24: ...s at 1 800 565 5321 15 U0527 Installation Guide REV A1 Page 12 You have successfully installed your Third Crossbar Thank you for doing business with us For any feedback or suggestions you may have ple...