background image

and fasteners are in good condition 

Adjustment 
The distance the front brake lever  moves before the 

brake starts to engage 

called free play 

Measured at the 

of the front  brake lever, free play 

should be within 

Fig. 23 

should be made by using the adjusting 

Adjusting nut 

at the front wheel. 

Brake 

pin 

clockwise the adjusting nut will decrease free play and turning 

counterclockwise will increase free play. 

the brake several times and  check for free wheel rotation when 

release the brake lever. 

HYDRAULIC DISC BRAKE (Fig. 

24) 

As the brake pads wear, brake fluid level drops. There is no adjustment to 

but fluid level and pad wear 

be inspected periodically. If the 

brake lever free play becomes excessive and the brake pads are not worn 
beyond depth, there is probably air in the brake system and it must be bled. 

See your dealer for this service. 

Fig.24 

Caliper with brake pads 

@Brake disc 

@Main  cylinder 

Brake Fluid Level 

*Brake  fluid may cause irritation. Avoid contact with skin or eyes. In 

case of contact, flush thoroughly  with water and call a doctor if your 
eyes were exposed. 

*Keep  out of reach of children. 
CAUTION 
*Handle  brake fluid with care because it can damage plastic and painted 

surfaces. 

. . 

. . . . . 

. . 

. . . . 

. . . . . 

. . . . . . 

. . . 

*When  adding brake fluid, be sure the brake fluid tank is horizontal 

before the cap is 

brake fluid may spill out. 

only specified  brake fluid from a sealed container. 

*Never  allow contaminants such as dirt or water to enter the brake 

fluid tank. 

1 .Locate the vehicle on a level ground. 

the sight glass on the brake main cylinder to see the brake fluid 

level; if the fluid level is below the LOWER level mark, specified  brake 
fluid must be add to the brake fluid tank. 

loose the cover screws and remove the cover, add brake fluid until 

meeting the standard. 

Brake Pads 
From the rear of sub-cylinder, check the caliper with  brake pads for wear. 
Should either brake pads be worn to their limit depth, replace both pads as 
a set as soon as possible, or braking effectiveness and riding safety will be 
affected adversely. 
Other Check 
Make sure there are no fluid leaks. Check for deterioration or cracks in the 
hoses and 

NOTE 

such adjustment is still unsatisfactory, see your dealer for help. 

ADJUSTMENT OF REAR 

BRAKE (Fig. 25) 

1 Support the 

on its side stand 

2 Measure the 

the rear brake pedal moves 

before the brake starts to engage 

The free play of the rear brake pedal should be 
3 If adjustment  is necessary, 

the rear brake ad- 

justing nut 

will decrease free 

play 

will increase 

free play. 

nut 

the brake several 

and  check for free 

Rear brake rod 

wheel 

after the brake pedal 

released. 

Содержание 125GY-3A

Страница 1: ......

Страница 2: ......

Страница 3: ...code in the motorcycle which you have bought and they are helpful for you to get thc motorcycle a registration plate and for future inquiry POR FANT NOTICE Operator and passenger This motorcycle 1s de...

Страница 4: ...8 Brealung n 8 Riding 8 Parking 9 MAINTENANCE 9 Maintenance Schedule 9 Tool Kit 10 Check and Change of Lubricating Oil 10 Spark Plug 11 Clear away Deposit Carbon 11 Air Cleaner 11 Check Leaks along A...

Страница 5: ...Obey the speed hmits and NFVER travel faster than cond t ons warrant Signal before you make a turn or lane change to draw other motorists attention 5 Don1tlet other motorists surprise you Use extra c...

Страница 6: ...ping bag or tent to the handlebars fork or fender Unstable handling or slow steering response may produce Accessories Genurne accessories of the company have been specifically designed and testedon th...

Страница 7: ...Fuel tank Ornament cover of fuel tank Seat S d e cover LH Rear carrier 60Ta lhght Rear wlnker Battery Rear wheel Chaincase feS d e stand Gearshift pedal Carburetor Exhaust muffler 69Front shock absorb...

Страница 8: ...side of the instruments It is of a 2 position key operated type and functions as follows Fig 7 j OFF Engine and lights cannot be operated and the key can be removed ON Engine and lights can be operat...

Страница 9: ...kin or breathing of vapor KEEP OUT OF REACH O F CHILDREN FUEL COCK Fig 11 The fuel cock has three positions O F F With the fuel cock in OFF position fuel cannot flow from the tank to the carburetor Tu...

Страница 10: ...r change of damaged tyres or punctured inner tubes AWARNING Do not attempt to patch a damaged tyre or inner tube Wheel balance and tyre reliability may be impaired Improper tyre inflation will cause a...

Страница 11: ...ebound Never operate the BREAKING IN Help assure your motorcycle s future reliability and perfolmance by paying extra attention to how you ride during the first 1000km During this period avoid full th...

Страница 12: ...ectiveness PARKING i 1 Close the throttle and pull in the clutch lever to disengage the clutch while 2 After stopping the motorcycle shift the transmission into neutral turn the ignition switch OFF to...

Страница 13: ...and lower level marks on the dipstick 1 Startthe engine and let it idle for a few minutes aUpper level mark 2 Stop the engine and put the motorcycle on a level Lower level mark ground TOOL KIT Fig 14...

Страница 14: ...ug gap using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully The spark plug gap should be 0 6 0 8mm Make sure the plug washer IS In good condition 5 With the plug...

Страница 15: ...dependent upon i To adjust the free play loosen the lock nut and h r n the adjuster proper lubrication and adjustment Poor maintenance l b SPEED Fig 19 can cause premature wearor damage to thedrive c...

Страница 16: ...hain clip 2 Clean the drive chain in high flash point solvent and allow it to dry In spect the drive chain for possible wear or damage Replace any chain that 3 Inspectthesprocket teeth for possiblewea...

Страница 17: ...e brake fluid tank is horizontal before the cap is removed or brake fluid may spill out Use only specified brake fluid from a sealed container Never allow contaminants such as dirt or water to enter t...

Страница 18: ...28 the nut in the direction of the arrowhead B The vehicle is equipped with a fuse rated 15A It will Adjusting nut BATTERY Fig 27 blow to protect the circuit in the case of troubles such as a short ci...

Страница 19: ...ick pedal several times to scatter evenly the oil inside the cylinder and then rein stall the spark plug W R N I N G Gasoline is extremely flammable and is explosive under certain conditions Perform t...

Страница 20: ...bility Dry weight kg CAPACITIES Engine oil box L Fuel tank L Passenger capacity Maximum weight capacity kg ENGINE Model Type Cornpression ratio Displacement ml Max power output kwlrlmin Max torque N d...

Страница 21: ...SMISSION Clutch type Primary reduction Gear ratio 1st 2nd 3rd 4th 5th 6th Final reduction ELECTRlCAL EQUIPMENT Battery Magneto Fuse Horn Headlight Turn signal light Taillbrake light Instrument light 2...

Страница 22: ...ELECTRIC DIAGRAM...

Страница 23: ...200GY 2 Engine Model 162FMJ 163FML 2F5 Bore X Stroke 62 X 49 5mm 63 5 X 62 2mm Displacement 149 4ml 197ml Max Power 10Kwl9500rlmin 12Kwl8000rlmin Max Torque 11N ml7500rlmin 14 5N ml6500rlmin Top Spee...

Страница 24: ...MOTOR LE 5GY 3A I NER S NUAL April 2003...

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