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11

EN

7.  Important installation instructions

Preparation for installation

 

‹

Check that the voltage / frequency on the type 
plate corresponds to local mains conditions prior 
to installation.

 

‹

You must remove or deactivate all cables and 
equipment not required for operation of the 
equipment prior to installation of the tubular 
motor.

 

‹

 Moving drive parts to be operated at a height 
under 2.5 m from the floor must be protected.

 

‹

 If the tubular motor is to be controlled with a 
switch with a default OFF pre-setting, then the 
switch is to be positioned in the line of sight of the 
tubular motor and at a height of at least 1.5 m.

 

‹

 The cover of the roller shutter box must be freely 
accessible and removable without damaging it.

 

‹

 Never dismantle the stoppers from the final 
roller shutter slat. 

   Otherwise the roller shutter may slip through 

into the roller shutter box and be damaged.

Risk of fatal injury from crushing in the event of 
operation without set end points.

 

‹

 The end points must be set in order to ensure safe 
operation. In order to do so, please refer to the cor-
responding chapter in this manual on page 23.

The following installation instructions apply to 
standard installation situations in combination with 
RADEMACHER tubular motors and accessories.
The drive head 

(12)

 of the motor can be installed 

on either the right or left side of the roller shutter 
box. These instructions depict the installation on the 
right-hand side.

7.1  Installation of the tubular motor

Required minimum width for the roller shutter 
box:

Installing the tubular motor at an angle can cause 
the tubular motor or roller shutter to be damaged. 
For example, a roller shutter wound at an angle 
can block the drive and cause damage.

 

‹

 Always ensure that the tubular motors and bear-
ings are mounted horizontally.

 

‹

 Please ensure that the winding shaft 

(5)

 and the 

roller shutter 

(17)

 can move down easily and freely 

after installation is complete.

 

‹

 The roller shutter 

(17)

 may not run over the bear-

ing, the roller capsule 

(4)

 or the drive head 

(12)

 

during operation.

 

‹

 Ensure that the winding shaft 

(5)

 and the rigid 

shaft connectors 

(6)

 do not touch the drive 

(9)

They may not rub against the tubular motor 

(9)

 

during operation.

Tubular motor type:

Small

Medium

Minimum width approx.:

56 cm

67 cm

Incorrect installation can lead to injuries 
(impact injuries and contusions).

 

‹

 The motor can eject from the drive bearing in the 
event of incorrect installation/fastening. Fasten the 
tubular motor with the securing devices provided.

Incorrectly dimensioned drives and counter 
bearings can cause the roller shutter system to 
be damaged.

 

‹

 Only use original bearings supplied by the manu-
facturer. Third-party drives and counter bearings 
must be selected in accordance with the torque 
specifications of the respective tubular motors.

Содержание RolloTube M-line

Страница 1: ...e M line Small MLIS Medium MLIM Item numbers 2640 06 10 2640 10 10 2660 10 10 2660 20 10 2660 30 10 2660 40 10 2660 50 10 Please note Site of installation Serial number RolloTube M line Tubular Motors...

Страница 2: ...ing shaft 15 7 9 Preparation for use of the precision tubes 15 7 10 Mounting the roller capsule 4 17 7 11 Mounting the motor into the bearings 17 7 11 1 Mounting into the drive bearing as a click bear...

Страница 3: ...t i Further useful information Please read the respective manual Unauthorised handling or configuration i 1 This manual serves to describe the installation electrical connection and operation of RADEM...

Страница 4: ...ions to prevent unintentional switching on Arrange to have the system checked by a skilled electrician Exceeding the maximum permissible running time KB transientoperation mayoverloadthe tubular motor...

Страница 5: ...with a site provided isolating device fuse must be perma nentlyavailablefortheelectricalconnectionatthe installation location Therollershuttermustrunupanddownsmoothly It should not jam Operating cond...

Страница 6: ...also used to find the end points amongst other things End points An end point is defined and set for each direction of travel of the roller shutter Once this point has been reached the tubular motor s...

Страница 7: ...1 x 1 x d Click universal drive bearing 1 x e Click ready box support 1 x Please note Customer specific scope of delivery After unpacking please check the following Check that the package contents mat...

Страница 8: ...inding shaft 6 Rigid shaft connectors or ties 7 Retaining clip 8 Catch 9 Tubular motor 10 Adapter 11 Set button 12 Drive head 13 Click drive bearing 14 Retaining spring 15 Motor cable 16 Controller e...

Страница 9: ...Self learning mode with a smooth stop at both end positions see page 23 Torque monitoring Blockage detection in both directions of travel including reversing function Obstacle detection include rever...

Страница 10: ...utomatically to the upper end stop the cycle for this is set at the factory The shutter length compensation operates automatically during normal operation so that generally you will not notice it If o...

Страница 11: ...of the motor can be installed on either the right or left side of the roller shutter box These instructions depict the installation on the right hand side 7 1 Installation of the tubular motor Require...

Страница 12: ...the winding shaft 5 to the required size Cut the shaft to size with a hacksaw at a right angle Remove the burrs from the shaft internally and ex ternally with a file 1 First determine the position of...

Страница 13: ...10 1 Press the two retaining springs on the magnetic ring 18 downwards and pull the adapter 10 off the magnetic ring 18 Press the retai ning springs downwards 7 5 Dismantling the catch 8 The catch 8 c...

Страница 14: ...ion then the catch 8 must be mounted with the freewheel mechanism original factory settings i If the catch 8 is mounted without the freewheel mechanism then the tubular motor will work without obstacl...

Страница 15: ...ng shaft 5 will cause serious damage Never knock the tubular motor 9 with force into the winding shaft 5 1 First slide the catch 8 into the winding shaft 5 i The motor 9 must have sufficient free spac...

Страница 16: ...imensions for the groove are depend ent on the tubular motor type used see figures 3 Slide the tubular motor into the precision tube 4 Mark the four fastening holes and subsequently drill them through...

Страница 17: ...e drive bearing as a click bearing 13 1 Press the drive head 12 lightly into the click bear ing 13 until it engages The set button 11 must be easily accessible Hook the drive head 12 into the correspo...

Страница 18: ...r shutter 17 ATTENTION Drilling and inserting screws in the area of the drive will cause the drive to be damaged Never drill or insert screws in the area of the drive 9 in order to secure the roller s...

Страница 19: ...connector 6 Mounting roller shutter stoppers or an end rail 7 12 2 Mounting the roller shutter with ties 1 Slide the ties onto the uppermost slat of the roller shutter Place a tie every 40 cm into th...

Страница 20: ...he roller shutter box so that they cannot be damaged by moving machinery The mains connection for the drive may only be connected with the same conduction type Con sult customer services if necessary...

Страница 21: ...t setting of tubular motors connected in parallel RolloTube M line in self learning mode No end point setting required see page 23 RolloTube M line in parallel connection with other tubular motors The...

Страница 22: ...Earth green yellow PE green yellow ON 8 4 Connection of a cord switch setting unit for manual end point setting 1 Pull out the mains plug or make sure that it is not plugged in 2 Open the terminal con...

Страница 23: ...The RolloTube M line is delivered from the factory in self learning mode with a smooth stop and can be put into operation immediately after the electrical connection 10 Manual adjustment of end point...

Страница 24: ...he universal setting cable or with a cord switch setting unit SET Set the Venetian blind switch to the neutral position and release the set button i In the event that a malfunction occurs during the s...

Страница 25: ...necessary to connect the two control lines for up and down separately to the phase L Either use a new commercially available universal setting cable 21 or the older cord switch setting unit or an ext...

Страница 26: ...e motor has cooled down The tubular motor stops after a short period of time during the setting and test procedures Possible cause The adapter 10 may have slipped off the mag netic ring 18 on the driv...

Страница 27: ...after 180 seconds e g Basis for long term operation Basis 2 1 s Factor 86 2 1 s x 86 180 6 s Motor series MLIS xx xx PZ MLIM xx xx PZ Nominal torque Nm 6 10 10 20 30 40 50 No load speed rpm 28 16 16 1...

Страница 28: ...h the Directives 2006 42 EC Machinery Directive and 2014 30 EU EMC Directive Warranty terms and conditions Information on our warranty conditions is enclosed separately with this product The full text...

Страница 29: ...29 EN i...

Страница 30: ...30 EN i...

Страница 31: ...31 EN i...

Страница 32: ...Subject to technical modifications misprints and errors Illustrations not binding RADEMACHER Ger te Elektronik GmbH Buschkamp 7 46414 Rhede Germany...

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