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6

Electrical Installation 

WARNING! 

 ELECTRIC SHOCK CAN KILL 

Machine grounding and High Frequency Interference Protection 

This welder must be grounded to earth. See national electrical codes fro proper grounding 

methods. 

The high frequency generator being similar to a radio transmitter may cause interference to radio, 

TV and other electronic equipment. These problems may be the result of radiated interference. 

Proper grounding methods can reduce or eliminate this. 

Radiated interference can develop in the following ways 

1. Direct interference from welder power source

2. Direct interference from the welding leads

3. Direct interference radiated from feedback into power lines

4. Interference from re-radiation by un-grounded metallic objects.

Keeping these contributing factors in mind, installing equipment as per following instructions should 

minimize problems. 

1. Keep the welder input power lines as short as possible and enclose as much of them as

possible in metal conduit or equivalent shielding. There should be a good electrical contact

between this conduit and ground (Earth).

2. Keep the work and electrode leads as short as possible. Tape the leads together where

practical.

3. Be sure the torch and earth leads rubber coverings are free from cuts and cracks that allow

welding power leakage

4. Keep earth lead connection to work in good condition – Clean area on workbench where

earth clamp is situated on a regular basis.

Input Connections 

Make sure the voltage, phase and frequency of input power is as specified on machine rating plate 

located at rear of machine. 

Have a qualified electrician provide suitable input power as per national electrical codes. Make sure 

machine is earthed / grounded. 

Содержание TIG200DV

Страница 1: ...www r techwelding co uk email sales r techwelding co uk Tel 01452 733933 Fax 01452 733939 TIG200DV TIG WELDER OPERATION INSTRUCTIONS Version 2014 1...

Страница 2: ...2...

Страница 3: ...ar of machine Product TIG200DV Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased _____________________________ Whenever you request replaceme...

Страница 4: ...put ratings and duty cycle as per machine specifications with thermostat protection of the output coils and rectifiers Welding Capability Duty Cycle The R Tech TIG200DV is rated at 60 duty cycle on a...

Страница 5: ...articles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never mo...

Страница 6: ...these contributing factors in mind installing equipment as per following instructions should minimize problems 1 Keep the welder input power lines as short as possible and enclose as much of them as...

Страница 7: ...lectrically live parts The TIG200DV Inverter Tig Welder requires a 240V 50 60Hz supply It requires a 22A supply for Tig operation and for MMA welding It comes with a 2 metre mains cable attached Conne...

Страница 8: ...is If experiencing localized interference when using machine connect workbench to this point using correct graded earth wire not normally used 3 Gas input connector Connect input gas hose ensuring con...

Страница 9: ...rting and twisting until tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug To avoid a High Frequency shock keep the Tig torch in good condition and replac...

Страница 10: ...gative power connector Connect the earth lead to by inserting and twisting until tight and the earth clamp to work bench 2 Gas outlet Not used in MMA mode 3 Positive power connector Positive power con...

Страница 11: ...current selected in time selected when weld started 2 Down slope Down Slope adjustment 0 5 seconds The main welding current decreases from main amperage to minimum amperage in time selected when weld...

Страница 12: ...is in the 2 step position the following sequence will occur Press and hold the Tig torch switch to start sequence The machine will open gas valve to start flow of shield gas after a 0 5 seconds pre f...

Страница 13: ...e up Press and hold the tig torch switch when main weld is complete The machine will now decrease the welding output current to finish min in down slope time set Once at finish min output you can rele...

Страница 14: ...LED turns orange during operation you have exceeded the duty cycle allow machine to cool down light will go off and you will be able to weld again If LED turns green during operation the machine has s...

Страница 15: ...n be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or ex...

Страница 16: ...ork resulting in a smaller heat affected zone which results in fewer deformations and reduced chance of cracking There are no set rules for pulse welding as this is down to personal choice by the weld...

Страница 17: ...itched to MMA mode output terminals are always live take care and do not touch electrode and earth by person at same time otherwise electric shock will occur The foot pedal has no affect on welding cu...

Страница 18: ...orch and cables in good condition 4 Clean air vents to ensure proper air flow and cooling 5 The fan motor has sealed bearings which requires no maintenance Troubleshooting Service repair should only b...

Страница 19: ...tput Power light is lit Gas at torch end when trigger pressed Check torch condition possible break in torch power cable replace torch Machine keeps overheating Warning light is lit on machine Check if...

Страница 20: ...gas hoses Black areas along weld bead 1 Clean any oily or organic contamination from the work piece 2 Tungsten electrode contaminated Replace or sharpen 3 Check for leaks or contamination on gas hoses...

Страница 21: ...ing current set to high reduce amperage or use thicker electrode Contaminated electrodes or material Electrode sticks in weld puddle Welding current is set too low Arc is too short keep electrode furt...

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