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Gas Conversion for Modulator

– PART C

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Содержание Kingsman Marquis MCVP42

Страница 1: ...n of R Co Inc 2340 Logan Ave Winnipeg Manitoba Canada R2R 2V3 Ph 204 632 1962 Printed in Canada January 6 2017 Part 42MCVP MAN14 For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before going horizontal This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not ...

Страница 2: ...iece Driftwood Log Set For use with GT Glass Tray 24 MQ42LOG1 8 Piece Driftwood Log Set For use with M42LG Log Grate 25 MQ42LOG2 7 Piece Oak Log Set For use with GT Glass Tray 26 MQ42LOG2 7 Piece Oak Log Set For use with M42LG Log Grate 27 M42LOG3 6 Piece Driftwood Log Set For use with GT Glass Tray 28 M42LOG4 8 Piece Oak Log Set For use with M42LG Log Grate 29 UHS Box Component Locations 30 ULK3 ...

Страница 3: ...ols 51 Configuration 3 Remote ON OFF Variable HI LO and Fan 52 Electronic Ignition Lighting Instructions 53 VENTING Vent Termination 54 General Vent Installation 55 Installation of Side Wall Venting 55 Venting Routes And Components 56 Horizontal Venting Table 56 Z58HT Horizontal Installations Wall Thimble Sizing Termination Sizing 57 58 Venting Straight Up Through Roof 59 60 Approved for Power Ven...

Страница 4: ... keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety All Units WARNING A HORIZONTAL VENT CERTIFIED GUARD SAFETY CAGE IS AVAILABLE WHEN REQUIRED BY LOCAL CODES SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS CHECK WITH YOUR DEALER TERM...

Страница 5: ...nce 15 Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material et cetera It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Make su...

Страница 6: ... in the living area outside the bedroom s The carbon monoxide detector shall comply with NFPA 720 B A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector Have battery back up power M...

Страница 7: ...me with the fan off if a fan is present after the curing of the paint has been completed These odours can last upward to 40 hours of burn time keep burning at a minimum of four hours per use until odours dissipate Noise coming from the fireplace Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down This is normal and is similar to the sounds produced by...

Страница 8: ...ional construction contractors and finishers Frame unit with metal studs minimum 20 gauge Wooden studs may be used but may cause drywall screws to pop or pull due to wood studs drying out Minimum of 1 2 DUROCK cement board this non combustible panel is ULC listed as a wall shield floor protector and fasten to the entire perimeter framing Use fiberglass mesh tape for all joints in area of the firep...

Страница 9: ...nadian National Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding Use carriage bolt at the attachment point see diagram above to secure the appliance to the floor For required venting components see venting installation in appropriate section of ...

Страница 10: ...ce of Fireplace Fireplace to be covered with Non Combustibles e g Concrete Board for Flat Wall appearance Qty 4 Nailing Tabs are located on flue side of fireplace Nailing Tab Framing Stud Drywall Non Combustible Material eg Stone Nailing Tab Framing Mount Nailing Tab Nailing Tab Framing Stud Drywall Non Combustible Material eg Stone Nailing Tabs Must Be Rotated 180 And Folded Back Onto Framing Stu...

Страница 11: ... of where the stand off locations are These stand offs are provided as indicators to illustrate the boundaries for framing Therefore no framing material is permitted to extend beyond these stand offs Vertical Venting in Cold Climates In cold climate conditions where temperatures go below 10 degrees Celsius or 14 degrees Fahrenheit we recommend that the chase be insulated and where the vent pipe en...

Страница 12: ...MCVP42 Locating Your Appliance See Mantel Leg Clearances Instruction for the proper placement of fireplace MCVP42 Fireplace Dimensions ISLAND ALL UNITS MAY BE VENTED VERTICALLY PENINSULA 12 ...

Страница 13: ...n additional one foot above the minimum vertical rise off the flue before going horizontal Framed fireplace opening 55 MIN for NG 67 MIN for LP Plus Rise of Per Foot 55 MIN for NG 67 MIN for LP Plus Rise of Per Foot Vent Framing Vertical or Horizontal 9 Round Hole through Masonry 12 x 12 Framing for Combustible Vertical Venting MUST maintain 1 clearance to combustibles BOTTOM OF FIREPLACE 13 ...

Страница 14: ...ecommended but optional to attach Non combustible facing to framing Combustibles i e Drywall may be installed flush with top of Fireplace Side facing to be installed to standoffs only Note Do not drive excessively long screws into the face of the unit as internal parts may be damaged 1 May be Combustible Carpet Hardwood Laminate etc 1 May be Non Combustible Carpet Hardwood Laminate etc 14 ...

Страница 15: ...wn Step Two Use Drywall to finish face of wall NOTE Drywall will be flush with fireplace face Step 3 A brick tile or other non combustible border may be applied over fireplace face to conceal border Nailing Tab Drywall Fireplace Frame Fireplace Frame Fireplace Frame Drywall Tile 15 ...

Страница 16: ...aterial s that will not combust Check your local codes and regulations to determine whether your mantel is combustible or Non Combustible The advantage of a Non Combustible Mantel is that it can begin at the top of the fireplace opening Combustible mantels must adhere to the dimensional restrictions shown Combustible Objects on Non Combustible Mantel Warning Combustible objects must not be placed ...

Страница 17: ...liance must be used Carpet hardwood or laminate may extend 1 inch above the floor of the appliance Minimum Ceiling Height from bottom of fireplace 61 Top from Stand offs 0 Top of 90 Bend in minimum Enclosure of 61 2 Top of 90 Bend in Enclosure over 67 2 VENTING SYSTEMS Top of Horizontal Pipe 1 1 2 Side Bottom of Horizontal Pipe 1 All Vent Systems Vertical Vent Pipe 1 All Vent Systems 55 MIN for NG...

Страница 18: ...ical from top to bottom Hook lower clip onto glass door frame Press down and push upper clip under top glass door frame Screens shown locked in place Clips First install smaller end screen Then install side screens Clips To install screens hook bottom clip onto glass door frame then press down and push upper clip under top glass door frame then release Clip will hook onto frame To remove Safety Sc...

Страница 19: ...e Glass Heat Deflectors to install Porcelain Liners WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Note Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty Both Porcelain and Painted Metal Liners may discolor and w...

Страница 20: ...emove Baffle Heater Rated Units or Deflectors Decorative Units Refer to Baffle Removal Deflector Removal sections of manual 2 Orient tabs in upper firebox as shown 3 Insert Liner into Firebox 4 Bend Tabs down over Brick Liner 5 Reinstall all components MP42RL Consists of 1 Back Liner WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically a...

Страница 21: ...to ledge at top of firebox Replace end screw first Replace 4 remaining screws ZCV42MCVP Deflector Removal Decorative Units To Remove Deflectors Remove 2 DT Screws holding each Deflector in place To Replace Deflectors Replace 2 DT Screws holding each Deflector in place Ensure that Tab engages With Slot on small Deflector Inside unit Remove this Screw last Mount Tab Slot Tab 21 ...

Страница 22: ...ot Area Must Not Be Covered The following items can be used with the Glass Tray ULK3 Light Kit MQLOG1 MQLOG2 M42LOG3 RBCB1 Cannonballs VLBIT4 or VLBIT6 Decorative Glass MQSTONE MQROCK2 or MQROCK3 MQEMBER Refer to appropriate section in manual for these items NOTE Pilot Area Must Not Be Covered as delayed ignition can occur Pilot Shield should be visually inspected monthly for signs of deterioratio...

Страница 23: ...late to end of burner tray with screws To Remove 1 Remove screws holding Grate Assemblies in place 2 Remove screws holding Grate Plate in place 3 Remove from firebox Contents of Kit 1 2 Log Grates 2 2 Large Bags 3 4 Lava Rock 3 3 350 Embers 4 1 Vermiculite 5 1 Insulation Wool 6 1 Grate Plate 7 6 DT Screws 1 7 6 2 4 5 3 Use supplied media with MQLOG1 MQLOG2 M42LOG4 1 2 3 3 PILOT GRATE PLATE 23 ...

Страница 24: ...h GT Glass Tray 2 3 4 5 6 8 7 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury 1 2 1 3 4 5 6 7 8 PILOT 24 ...

Страница 25: ...s or failure to use only parts specifically approved with this appliance may result in property damage or personal injury 2 5 6 8 1 3 4 7 PILOT Place 350 Embers from M42LG in Burner Tray Place Insulation Wool from M42LG in Burner Tray Place Lava Rock from M42LG on Grates and Firebox Bottom Place Vermiculite from M42LG on Grates and Firebox Bottom 25 ...

Страница 26: ... GT Glass Tray 2 3 4 5 6 7 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury 1 5 4 3 2 1 6 7 PILOT 26 ...

Страница 27: ...failure to use only parts specifically approved with this appliance may result in property damage or personal injury 1 3 1 4 2 7 5 6 PILOT Place 350 Embers from M42LG in Burner Tray Place Insulation Wool from M42LG in Burner Tray Place Lava Rock from M42LG on Grates and Firebox Bottom Place Vermiculite from M42LG on Grates and Firebox Bottom 27 ...

Страница 28: ...with GT Glass Tray 2 3 4 5 6 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury 1 5 6 1 2 3 4 PILOT 28 ...

Страница 29: ...ts specifically approved with this appliance may result in property damage or personal injury 1 8 PILOT Place 350 Embers from M42LG in Burner Tray Place Insulation Wool from M42LG in Burner Tray Place Lava Rock from M42LG on Grates and Firebox Bottom Place Vermiculite from M42LG on Grates and Firebox Bottom 1 4 3 2 5 6 7 8 Insert Peg from Log 7 into Hole in Log 8 29 ...

Страница 30: ...pening Remove glass door first NOTE When using a remote control the 51 UHS Box must be used Batteries for Remote Receiver can be changed by lifting 51 UHS up through opening 51 UHS can be inserted removed from beneath fireplace through access panel opening Remove glass door first COMPONENT LOCATIONS See Each Section For Connections Wiring Remote Receiver IPI Module Fan Control Module Access Panel ...

Страница 31: ...o black and red wires at transformer or plug black and red transformer wires together if 120V receptacle will be switch controlled REFER TO COMPONENT LOCATIONS SECTION OF MANUAL FOR TRANSFORMER PLACEMENT Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada Contents of Kit 2 12V Halogen Lamps 12VAC Transformer with ...

Страница 32: ...ronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation and servicing Caution Electrical installation to be done by a qualified installer All wires must be connected and ...

Страница 33: ...objects MQ Glass can be placed directly on Burner and on Glass Tray MQ Ember can be placed directly on Burner Only Lava Rock Supplied with Base Unit CANNOT be placed on Burner Place Lava Rock in channel in front of Glass Tray on Glass Tray NOTE Pilot Area Must Not Be Covered as delayed ignition can occur Do not place Cannonballs directly on burner ports Pilot Shield should be visually inspected mo...

Страница 34: ...Ice Maximum amount 10lbs on Burner Tube and Burner Tray 15lbs on Glass Tray 25lbs Max total MQG5W Decorative Glass 1 2 White MQG5A Decorative Ember Glass Cobalt Blue MQG5B Decorative Ember Glass Black MQG5ZG Decorative Glass Zircon Glacier Ice NOTE All glass is sold in 5 pound bags MQ42LOG2 Driftwood Log Set 8pcs MQROCK2 Rock Set Natural MQROCK3 Rock Set Multi Color MQSTONE Decorative Stones MQEMB...

Страница 35: ...l be used on some installations If sooting occurs change position of or remove affected objects MQEMBER To be placed directly on Burner and Burner Ports Place these glowing ember chunks randomly May be used with or without other accessories Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure Replace if necessary Pilot Area Must Not Be Covered MQ Stone...

Страница 36: ...e door in lower latches at an angle of between 15 and 30 degrees 3 Swing door up and pull top latches over door lip at each corner 4 Replace Access Cover below Glass Door 30 15 WARNING Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove Glass Door Bottom Latch Door 36 ...

Страница 37: ...n glass Wear gloves Removal of Large Glass Doors 1 Remove the door by unlatching the 2 top latches Simply place 2 fingers in the grooves and pull and lift upward slightly 2 Once the top of the door is unlatched pull it outward and lower it to unlatch the bottom 3 To re install place the Bottom Door Ledge into the 2 Lower Latch assemblies first Then swing the door closed to seal it against the fire...

Страница 38: ...any pressure testing of that system at test pressures in excess of 1 2 PSIG 3 5 KPa 9 The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas sup ply piping system at test pressures equal to or less than 1 2 PSIG 3 5 KPa Gas Specifications MODELS MCVP42N NE MCVP42LP LPE MCVP42NH NHE MCVP42LPH LPHE Fuel Natural ...

Страница 39: ... rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then continue to depress the red igniter button every 5 seconds until a flame is established NOTE If after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps 5 6 7 9 Once the pil...

Страница 40: ...age Check generator with millivolt meter Take reading at generator terminals of gas valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Replace faulty generator if reading is below specified minimum Plugged burner orifice Check burner orifice for stoppage and remove Pilot burning no gas to burner valve knob ON and wall switch ON Defecti...

Страница 41: ...he main burner was never on Exercise caution when working within the area ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN Monthly Flame Inspection It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube Flame should appear similar to the above picture The pilot flame should also be inspected...

Страница 42: ...ilot Orifice See Pilot Conversion and Hi Lo valve regulator by following instructions supplied with the Conversion Kit Refer to Gas Specifications Chart for inlet pressures and input ratings Clock meter to verify input rate Place conversion label as close to converted gas control as possible Refer to lighting instructions to verify the normal operating sequence of the ignition system IMPORTANT Alw...

Страница 43: ...jector near the top LPG injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sheet for the proper injector size 6 Insert the Allen wrench into the end of the injector Then insert the injector into injector journal and rotate the injector clockwise until a torque of 9 lbf in 1 0 Nm is...

Страница 44: ...Gas Conversion for Modulator PART C 44 ...

Страница 45: ...manual Then refer to Burner Removal instructions above to remove burner Remove fourteen 14 screws around edge of Burner Pan Carefully work the burner pan loose lift the assembly upward to remove it from the firebox cavity Installation is the reverse of these steps Ensure that the mounting surface is clean Use fresh Black Mill Pac to reseal the burner pan WARNING Turn off Unit and allow to cool bef...

Страница 46: ... Switch Remote Receiver Module IPI Module Fan Control Module UHS Box Cover Backup Battery Pack Modulating Servo Motor Is an add on valve component that permits HI LO functionality to be controlled by the remote Contrary to this feature is a Manual HI LO Control Knob The Modulating Servo Motor requires the Remote system to be present Backup Battery Pack This component permits the IPI system to oper...

Страница 47: ...n press the Thermostat Key The LCD display on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter Smart Thermostat Transmitter Operation The Smart Thermostat function adjusts the flame height in acc...

Страница 48: ...sor 1002 P910si Electrode Flame Sensor 35 Length 5 1002 P302si IPI Ignition Board 6 1002 P850si AC Wall Adapter 7 1002 P12BH Battery Pack 8 1002 P912si Wiring Harness 9 1001 P166si Orifice Pilot NG 62 1001 P168si Orifice Pilot LP 35 10 1002 P013si Stepper Motor NG 1002 P012si Stepper Motor LP 1002 P016si Hi Lo Regulator NG 1002 P014si Hi Lo Regulator LP Models ZRB46E MQRB4436E MQRB5143E MQRB6961E ...

Страница 49: ...Configuration 1 Basic Manual HI LO and Manual ON OFF Capabilities 49 ...

Страница 50: ...F and Manual HI LO Optional For units with remote HI LO capabilities a modulating servo is required to be installed on the valve The connectors to this servo must be connected to the Remote Harness as shown in the figure below 50 ...

Страница 51: ...PI or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams below IPI System EGTM Receiver Module 0 584 523 521 221 1001 P221SI Millivolt System GTM Receiver Module 0 584 523 521 221 1001 P221SI In the U S A Thermostats are not permitted for Vented Gas Firep...

Страница 52: ...Configuration 3 Remote ON OFF Variable HI LO Lights and Fan NOTE FAN IS NOT AVAILABLE ON 42MCVP UNITS ULK LIGHT KIT 52 ...

Страница 53: ...re department LIGHTING INSTRUCTIONS 1 Stop Read the above safety information on this label 2 Remove batteries from receiver and or Battery Backup Pack 3 Turn off all electric power to the fireplace 4 This fireplace is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Open the glass door 6 6 Turn manual shutoff valve clockwise to off Locat...

Страница 54: ...lic property 7 feet 2 1m minimum 3 M Clearance above highest point of exit on roof 18 inches 45cm N Clearance to perpendicular wall 24 inches 60 cm Recommended to prevent re circulation of exhaust products For additional requirements check local codes O A moisture exhaust duct shall not terminate within 3 ft 1 m in any direction of a service regulator or fresh air intake NOTE Clearances are to the...

Страница 55: ...ottom of fireplace to center of vent see the Framing Your Gas Fireplace section Cut a hole through the wall allowing for a 12 x 12 inside diameter in combustible walls for wall thimble or a 9 diameter hole in a non combustible wall See Figure 2 2 For the clearance to combustible above a 90 degree bend see Clearance to Combustibles section 3 Select the approximate vent length precise measurements a...

Страница 56: ...ight of the system and the number of bends required 2 Having determined the vertical distance determine the maxi mum horizontal section allowed 3 Vent table has been established for 90 horizontal vertical runs With use of flex pipe distance not having 90 bends will not fall into vent table standards See Fig B Horizontal Venting Table from Bottom of Fireplace For venting to a maximum of 43ft 13 1 m...

Страница 57: ...ate comes in two sizes In the future Wall Thimble mount plate will be smaller than Termination Plate as a running change has been implemented Wall Thimble may need to be trimmed on outside mount plate to be completely hidden by termination See next page for possible combinations 15 3 4 13 3 4 14 5 16 13 5 16 Old Termination Siding Shield If required ZDVSSLR New Termination Siding Shield If require...

Страница 58: ...l Thimble Wall Thimble Wall Thimble 15 3 4 13 5 16 1 3 16 Termination New Wall Thimble Old Termination 13 3 4 13 5 16 3 16 New Wall Thimble New Termination Wall Thimble 13 3 4 New Termination Old Wall Thimble Termination Termination 15 3 4 14 5 16 11 16 58 ...

Страница 59: ...e a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles Both the sides and the lower edge lay on top of the shingles NOTE At the top edge of the flashing plate lift the shingles and nail the plate to the roof deck then cement the shingles to the plate with a suitable waterproof mastic Ensu...

Страница 60: ...Clearances in horizontal venting Straight through roof support configuration b Flex bend configuration c Termination mounting 43ft Z58VT Restrictor Remove for Runs Under 15 Feet 60 ...

Страница 61: ...Downward vertical vent runs are NOT permitted NOTE MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION Downward vertical vent runs are permitted however Cold Climate Switch Standing Pilot Mode must not be used Refer to your appliance manual for Minimum Vertical Rise before First 90 elbow Measured from bottom of appliance to center of vent pipe to avoid overheating of vent pipe Refer to PVH58 Manual ...

Страница 62: ...xpanded 5 Expanded Z58FK8 Flex Kit 5 8 Dia x 4 Unexpanded 8 Expanded Z58FK20 Flex Kit 5 8 Dia x 10 Unexpanded 20 Expanded Kits are complete with spring stand offs silicone ZDV5FC Flex Connector 5 Diameter ZDV8FC Flex Connector 8 Diameter ZDV4SS Spring Standoff Spacer for Inner Pipe PVH58 TERMINATION COMPONENT PARTS 58PVH 230S Blower Motor and Housing Assembly 58PVH 230F Blower Motor and Housing As...

Страница 63: ...Child Safety Screen Large MP42CSSS Child Safety Screen Small Door Glass 42HB 310 Tempered Glass for Decorative Units 42HB 311 Ceramic Glass for Heater Rated Units 42MCVP 315T Tempered Glass for Decorative Units 42MCVP 315C Ceramic Glass for Heater Rated Units 46ZRB 123A Door Latch Assembly Replacement Burner Assembly Burner 42MP 200A Fireplace Burner 42MP BLPSI Burner Assembly Propane c w Valve Sy...

Страница 64: ...00 150MP Hi Temp Millpac Sealant 840099 1000 214 Piezo Igniter 1244 17 MARK 21 1000 215 Pal Nut 18MMXI 5MM BLK 1364 03 1000 218 Switch Ivory 1451 001 1000 227 Cover Ivory 86001 001 1000 255 Orifice Brass State Size 3600 B139 Explosion felt Gasket 2000 080 Thermodisc 2450 For Blower 1000 306 Thermalcord Adhesive Back for Door Frame 1000 085 Control Variable Speed KBWC 13BV FP15GC Stainless Steel Ga...

Страница 65: ... other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or application of the unit or the unit s components e damages caused by failing to provide proper maintenance and service to the unit f any expenses incurred for erecting disconnecting or dismantling the u...

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