R. Beck Maschinenbau ML-120 Скачать руководство пользователя страница 35

 

35 

BA_BM_ML-120_EN_12-23.docx

 

 

13

 

Troubleshooting 

Repair and maintenance work may only be carried out by competent, trained and instructed personnel.  

 

Repair work on electrical, mechanical and pneumatic components may only be carried out by 
authorised and trained specialist personnel. 

Proceed systematically when searching for the cause of a malfunction. If you are unable to find the fault or to 
remedy the malfunction, contact our customer service department (phone: 0049 7576 / 962 978 - 0).  

Before you call us, please follow these steps: 

 

Make a note of the information on the nameplate of your Mobile Lifter (see 

 Figure 2)

 

Keep these operating instructions and any supplementary documents at hand. 

The more precisely you describe the fault to us, the better we can then remedy the situation. 

Fault 

Possible Cause 

Remedy 

The Mobile 

Lifter cannot  

be adjusted  

by motor 

Batteries of the battery unit are empty 

 Charge the batteries (see 

 12.3) 

Batteries of the battery unit defective 

 Contact customer service 

Remote control batteries empty 

 Charge batteries (see 

 11.3.1) 

Linear actuator defective 

 Contact customer service 

Remote control defective 

 Contact customer service 

The batteries  

of the battery 

unit cannot be 

recharged 

Charger does not work resp. reports malfunction 

 For details see section 

 12.4 

One or both batteries defective / deep discharged 

 Contact customer service 

Charger / charging cable / charging plug defective 

 Contact customer service 

Remote control 

cannot be 

charged 

Lower glass fuse (F8) has tripped 

 Check/replace fuse (

 Figure 6) 

Charging station contacts are dirty 

 Clean contacts (see 

 14.5) 

Charging station for remote control is defective 

 Contact customer service 

Battery monitor 

does not work 

Upper glass fuse (F2) has tripped  

 Check/replace fuse (

 Figure 6) 

Battery monitoring indicator is defective 

 Contact customer service 

Plate does not 

stick to the  

vacuum pads 

Panel surface is too rough 

 Only clamp smooth surfaces 

Panel surface or vacuum pad dirty 

 Clean contact surfaces 

Vacuum pad or sensing valve defective 

 Replace defective parts 

Too little vacuum (red warning lamp lights up) 

 Wait until the red lamp goes out 

Vacuum pump defective 

 Contact customer service 

Vacuum connection/hose leaking 

 Check all connections 

Vacuum hose kinked 

 Check / re-route hoses 

No vacuum  

is created 

Vacuum unit or component defective 

 Contact customer service 

Digital pressure switch or component defective 

 Contact customer service 

 

Содержание ML-120

Страница 1: ...23 DE 72505 Krauchenwies Tel 49 0 7576 962 978 0 Fax 49 0 7576 962 978 90 E Mail info beck maschinenbau de Web https www beck maschinenbau de Operating Manual Mobile Lifter Type ML 120 Ergonomic Vacuu...

Страница 2: ...2 BA_BM_ML 120_EN_12 23 docx Space for notes...

Страница 3: ...R Beck Maschinenbau GmbH and the machine has been properly put into operation Important Please read and follow the instructions in chapter 1 Liability and Warranty Confirmation of the buyer The machi...

Страница 4: ...4 BA_BM_ML 120_EN_12 23 docx Space for notes...

Страница 5: ...R Beck Maschinenbau GmbH and the machine has been properly put into operation Important Please read and follow the instructions in chapter 1 Liability and Warranty Confirmation of the buyer The machi...

Страница 6: ...ibution and Influence on the Nominal Load 15 5 7 Hazardous Areas 16 5 8 Residual Risks 17 5 9 Observe the Environmental Protection Regulations 17 5 10 Organisational Measures 18 5 11 Personnel Selecti...

Страница 7: ...justing the Vacuum Pad Positions 32 11 13 Measures after Operation 32 11 13 1 Pulling off the Main Switch Handle 32 12 Battery Charger CBHF2 24 30 33 12 1 General Information and Warnings 33 12 2 Oper...

Страница 8: ...ote control 28 Figure 11 Rotation and tilt adjustment 29 Figure 12 Locking bolts 29 Figure 13 Swivel castors and handlebar 29 Figure 14 Battery monitor unit 30 Figure 15 Vacuum unit 30 Figure 16 Vacuu...

Страница 9: ...ions Connection and repair and or maintenance work on hydraulic or pneumatic components by personnel who do not have the appropriate qualifications Non observance of the instructions in the operating...

Страница 10: ...uctions means the installation and commissioning the operation and proper usage the influence on operating conditions as well as the maintenance troubleshooting and repair Apart from the operating man...

Страница 11: ...ce to a prohibited zone on a platform Do not enter There is an increased risk of injury or even death Reference to a possible crushing hazard Non observance increases the risk of injury to hands and f...

Страница 12: ...t Group and Previous Experience This operating manual is intended for the operating and maintenance personnel of the Mobile Lifter The operating personnel is to be determined by the operator and must...

Страница 13: ...e Lifter without the written approval of the manufacturer supplier Malfunctions or damage must be reported to the operator immediately These must be rectified immedi ately and repaired if necessary Re...

Страница 14: ...he Mobile Lifter must be positioned freely in the room when lifting and lowering This means that the posi tioning of the Mobile Lifter must not cause any shearing or crushing edges During movement wit...

Страница 15: ...es from the manufacturer may be used Deviations are not permitted Unauthorized modifications or conversions by the operator without the written consent of the manufacturer are prohibited This excludes...

Страница 16: ...eath Never reach into the move ment area or move your body into this area during manual or motorised adjustment Always keep the protective grille closed and never work without the protective grille Op...

Страница 17: ...he forklift platform during transport or installation Unauthorised persons are not allowed to enter the installation area or the movement area of the Mobile Lifter responsibility of the operator Stop...

Страница 18: ...ons to the Mobile Lifter without the manufacturer s approval This will compromise safety and invalidate the manufacturer s warranty and any liability claim Spare parts must meet the technical requirem...

Страница 19: ...hargeable via fixed charging station Charging unit power supply 24 VDC from ML 120 battery unit see below Remote control buttons 4 function button pairs 1 combined off emergency stop button Receiver p...

Страница 20: ...escribed suitability see section 5 2 it is essential to consult the manufacturer Otherwise all warranty li ability and other claims for damages of the operator against the manufacturer will be voided...

Страница 21: ...21 BA_BM_ML 120_EN_12 23 docx 7 Dimensions Figure 3 Dimensions ML 120 820 586 1132 1710 2680 1311 41 2090...

Страница 22: ...set appropriately drive centrally into the designated places on the freight pallet on the longi tudinal side of the Mobile Lifter and lift carefully Fork length of the forklift truck at least 1 20 m C...

Страница 23: ...n site either via its four swivel castors or using a suitable means of transport If a forklift or lift truck is used for this purpose the general safety regulations must be followed and observed 8 2 R...

Страница 24: ...let is secured by fric tional locking The load is pressed so firmly onto the loading surface that it can no longer slip The clamping tool should have a high STF value at the frictional connection e g...

Страница 25: ...Radio receiver with high flex antenna 19 Rear castors with brake 2 pieces 7 Lifting mast with protective grille 20 Battery box 2 pieces 8 Vacuum pad 21 Vacuum connection for main hose 9 Battery monit...

Страница 26: ...rotective work clothing 11 1 Switching ON the Mobile Lifter ML 120 Figure 6 Main switch Before working with the Mobile Lifter the batteries must be in a charged state for details refer to section 11 7...

Страница 27: ...t no persons or body parts are in these areas 11 3 Using the Radio Remote Control The radio remote control can be used to adjust the height and the tilt angle and to release the load from the vacuum p...

Страница 28: ...l the desired tilt angle is reached Release the clamped load For safety reasons this procedure is carried out via a time controlled 2 button switching sequence Press button 5 twice within one second a...

Страница 29: ...l the clamping platform to the desired posi tion 85 0 or 85 Let the locking bolt S engage there 11 6 Moving the Mobile Lifter via Castors Before moving the Mobile Lifter with a clamped load ensure tha...

Страница 30: ...using between the two batteries The six vacuum pads 8 shown in Figure 16 are used to fix the panel material to be clamped The outer four vacuum pads 8 can be manually adjusted to the size of the panel...

Страница 31: ...adhesive surface guaran teed and no dirt is sucked into the pump The contact surfaces of the vacuum pads and the plate must also be dry Each of the six vacuum pads 8 is equipped with a sensing valve V...

Страница 32: ...n to charge it see section 11 3 1 Remark Charging operation is also possible with the main switch turned off In addition the Mobile Lifter must be secured against unauthorised use by one of the follow...

Страница 33: ...ary replace the built in fuse with one of the same type and current rating see name plate To re place the fuse remove the top cover of the unit The fuse holder is located underneath on the left hand s...

Страница 34: ...n the LED 5 is green disconnect the supply cable of the charger from the socket and from the battery unit B of the Mobile Lifter Reconnect the system plug S of the Mobile Lifter to the battery unit B...

Страница 35: ...Remote control defective Contact customer service The batteries of the battery unit cannot be recharged Charger does not work resp reports malfunction For details see section 12 4 One or both batterie...

Страница 36: ...nd bearing points Annual Check the wire rope for visible damage cracks fraying etc If there is any damage stop the mobile lifter and contact the customer service Every 1 5 years For safe operation the...

Страница 37: ...ts Blow out any dirt in cooling air ducts K carefully with compressed air Now remove the side cover D by loosening the screws The sliders S are subject to wear due to abrasion on the housing Check the...

Страница 38: ...ustrial solid waste toxic and hazardous waste Hoses and plastic parts as well as other components that are not made of metal must be dismantled and recycled or disposed of separately Electrical compon...

Страница 39: ...arts that are obviously covered by the warranty should be returned Return such parts to us immediately so that your warranty claim does not expire beforehand When returning parts please provide the fo...

Страница 40: ...ure in the version provided complies with the EU Machinery Directive 2006 42 EC and the following further directives The following harmonised standards and instructions have been applied in manufactur...

Отзывы: