R. Beck Maschinenbau ML-120 Скачать руководство пользователя страница 26

 

26 

BA_BM_ML-120_EN_12-23.docx

 

 

10

 

Installation and Commissioning 

The Mobile Lifter must be operated in such a way that no crushing or shearing points occur between the Mobile 
Lifter and/or the picked-up load and objects in the vicinity. Therefore, ensure sufficient space around the Mobile 
Lifter and make sure that there are no persons in the movement area (recommended safety distance at least 2 
metres on all sides). It must always be possible to carry out all activities on the Mobile Lifter or the load without 
obstructions when operating it as intended.  

The following installation and operating requirements must be observed: 

 

The Mobile Lifter must be integrated into the existing machinery in such a way that the basic safety require-
ments of the EU Machinery Directive 2006/42/EC are met. This must be checked and ensured by the opera-
tor of the Mobile Lifter. 

 

The environment must not be explosive. 

 

For stationary use, both parking brakes on the rear castors must generally be activated.  

 

This operating manual and any supplementary documents must be read carefully and understood.  
All safety instructions and regulations must be observed and complied.

 

11

 

Operating the Mobile Lifter 

 

Before operating the Mobile Lifter, the operating personnel must ensure that no hazards are 
caused by the mechanical movements of the Mobile Lifter or during mobile transport.

 

 

 

Generally wear safety shoes with steel toecaps and suitable protective work clothing!

 

11.1

 

Switching ON the Mobile Lifter ML-120

 

 

 Figure 6: Main switch 

 

Before  working  with  the  Mobile  Lifter,  the  batteries  must  be  in  a 
charged state (for details refer to section 

 11.7).  

 

Before clamping, the vacuum must be completely built up. 

 

To switch on the entire system of the Mobile Lifter ML-120, turn the 
main switch (

1

) to the right to the “

ON

” position

 

 After waiting for 

approx. 3 seconds, the white indicator lamp 

(11

) on the control cabinet 

lights up and signals that the unit is ready for electrical operation. 

 

The vacuum pump starts automatically.

 

 

The fuse (

F8

) protects the charging station (

23

) and the fuse (

F2

) pro-

tects the battery monitor (see 

 Figure 14). I

max

 = each 1 A slow-blow.

 

 

If the system is switched on for the first time or after a longer period of time, the red warning lamp (

10

) lights 

up until the vacuum required for safe operation is reached. 

    

 Work may only be started after the red warning lamp (

10

) is off. 

 

Risk of injury from falling or crashing panel material! Work may only be started when the red 
warning lamp (10) is off! Only then is there sufficient vacuum for safe clamping of the panel by 
means of the vacuum clamping device. 

 

 

 

Please observe the operating and pause times of the actuators as specified by the manufacturer: 

Tilt Actuator: under full load max. 20 % operation at 80 % pause (related to the total time).  
Height Actuator: under full load max. 15 % operation at 85 % pause (related to the total time)

 

 

 

After work or during maintenance work, the main switch (1) must generally be switched off.

 

After completing the work, please observe and follow the supplementary instructions in section 

 11.13. 

 

 

1

23

F8

F2

Содержание ML-120

Страница 1: ...23 DE 72505 Krauchenwies Tel 49 0 7576 962 978 0 Fax 49 0 7576 962 978 90 E Mail info beck maschinenbau de Web https www beck maschinenbau de Operating Manual Mobile Lifter Type ML 120 Ergonomic Vacuu...

Страница 2: ...2 BA_BM_ML 120_EN_12 23 docx Space for notes...

Страница 3: ...R Beck Maschinenbau GmbH and the machine has been properly put into operation Important Please read and follow the instructions in chapter 1 Liability and Warranty Confirmation of the buyer The machi...

Страница 4: ...4 BA_BM_ML 120_EN_12 23 docx Space for notes...

Страница 5: ...R Beck Maschinenbau GmbH and the machine has been properly put into operation Important Please read and follow the instructions in chapter 1 Liability and Warranty Confirmation of the buyer The machi...

Страница 6: ...ibution and Influence on the Nominal Load 15 5 7 Hazardous Areas 16 5 8 Residual Risks 17 5 9 Observe the Environmental Protection Regulations 17 5 10 Organisational Measures 18 5 11 Personnel Selecti...

Страница 7: ...justing the Vacuum Pad Positions 32 11 13 Measures after Operation 32 11 13 1 Pulling off the Main Switch Handle 32 12 Battery Charger CBHF2 24 30 33 12 1 General Information and Warnings 33 12 2 Oper...

Страница 8: ...ote control 28 Figure 11 Rotation and tilt adjustment 29 Figure 12 Locking bolts 29 Figure 13 Swivel castors and handlebar 29 Figure 14 Battery monitor unit 30 Figure 15 Vacuum unit 30 Figure 16 Vacuu...

Страница 9: ...ions Connection and repair and or maintenance work on hydraulic or pneumatic components by personnel who do not have the appropriate qualifications Non observance of the instructions in the operating...

Страница 10: ...uctions means the installation and commissioning the operation and proper usage the influence on operating conditions as well as the maintenance troubleshooting and repair Apart from the operating man...

Страница 11: ...ce to a prohibited zone on a platform Do not enter There is an increased risk of injury or even death Reference to a possible crushing hazard Non observance increases the risk of injury to hands and f...

Страница 12: ...t Group and Previous Experience This operating manual is intended for the operating and maintenance personnel of the Mobile Lifter The operating personnel is to be determined by the operator and must...

Страница 13: ...e Lifter without the written approval of the manufacturer supplier Malfunctions or damage must be reported to the operator immediately These must be rectified immedi ately and repaired if necessary Re...

Страница 14: ...he Mobile Lifter must be positioned freely in the room when lifting and lowering This means that the posi tioning of the Mobile Lifter must not cause any shearing or crushing edges During movement wit...

Страница 15: ...es from the manufacturer may be used Deviations are not permitted Unauthorized modifications or conversions by the operator without the written consent of the manufacturer are prohibited This excludes...

Страница 16: ...eath Never reach into the move ment area or move your body into this area during manual or motorised adjustment Always keep the protective grille closed and never work without the protective grille Op...

Страница 17: ...he forklift platform during transport or installation Unauthorised persons are not allowed to enter the installation area or the movement area of the Mobile Lifter responsibility of the operator Stop...

Страница 18: ...ons to the Mobile Lifter without the manufacturer s approval This will compromise safety and invalidate the manufacturer s warranty and any liability claim Spare parts must meet the technical requirem...

Страница 19: ...hargeable via fixed charging station Charging unit power supply 24 VDC from ML 120 battery unit see below Remote control buttons 4 function button pairs 1 combined off emergency stop button Receiver p...

Страница 20: ...escribed suitability see section 5 2 it is essential to consult the manufacturer Otherwise all warranty li ability and other claims for damages of the operator against the manufacturer will be voided...

Страница 21: ...21 BA_BM_ML 120_EN_12 23 docx 7 Dimensions Figure 3 Dimensions ML 120 820 586 1132 1710 2680 1311 41 2090...

Страница 22: ...set appropriately drive centrally into the designated places on the freight pallet on the longi tudinal side of the Mobile Lifter and lift carefully Fork length of the forklift truck at least 1 20 m C...

Страница 23: ...n site either via its four swivel castors or using a suitable means of transport If a forklift or lift truck is used for this purpose the general safety regulations must be followed and observed 8 2 R...

Страница 24: ...let is secured by fric tional locking The load is pressed so firmly onto the loading surface that it can no longer slip The clamping tool should have a high STF value at the frictional connection e g...

Страница 25: ...Radio receiver with high flex antenna 19 Rear castors with brake 2 pieces 7 Lifting mast with protective grille 20 Battery box 2 pieces 8 Vacuum pad 21 Vacuum connection for main hose 9 Battery monit...

Страница 26: ...rotective work clothing 11 1 Switching ON the Mobile Lifter ML 120 Figure 6 Main switch Before working with the Mobile Lifter the batteries must be in a charged state for details refer to section 11 7...

Страница 27: ...t no persons or body parts are in these areas 11 3 Using the Radio Remote Control The radio remote control can be used to adjust the height and the tilt angle and to release the load from the vacuum p...

Страница 28: ...l the desired tilt angle is reached Release the clamped load For safety reasons this procedure is carried out via a time controlled 2 button switching sequence Press button 5 twice within one second a...

Страница 29: ...l the clamping platform to the desired posi tion 85 0 or 85 Let the locking bolt S engage there 11 6 Moving the Mobile Lifter via Castors Before moving the Mobile Lifter with a clamped load ensure tha...

Страница 30: ...using between the two batteries The six vacuum pads 8 shown in Figure 16 are used to fix the panel material to be clamped The outer four vacuum pads 8 can be manually adjusted to the size of the panel...

Страница 31: ...adhesive surface guaran teed and no dirt is sucked into the pump The contact surfaces of the vacuum pads and the plate must also be dry Each of the six vacuum pads 8 is equipped with a sensing valve V...

Страница 32: ...n to charge it see section 11 3 1 Remark Charging operation is also possible with the main switch turned off In addition the Mobile Lifter must be secured against unauthorised use by one of the follow...

Страница 33: ...ary replace the built in fuse with one of the same type and current rating see name plate To re place the fuse remove the top cover of the unit The fuse holder is located underneath on the left hand s...

Страница 34: ...n the LED 5 is green disconnect the supply cable of the charger from the socket and from the battery unit B of the Mobile Lifter Reconnect the system plug S of the Mobile Lifter to the battery unit B...

Страница 35: ...Remote control defective Contact customer service The batteries of the battery unit cannot be recharged Charger does not work resp reports malfunction For details see section 12 4 One or both batterie...

Страница 36: ...nd bearing points Annual Check the wire rope for visible damage cracks fraying etc If there is any damage stop the mobile lifter and contact the customer service Every 1 5 years For safe operation the...

Страница 37: ...ts Blow out any dirt in cooling air ducts K carefully with compressed air Now remove the side cover D by loosening the screws The sliders S are subject to wear due to abrasion on the housing Check the...

Страница 38: ...ustrial solid waste toxic and hazardous waste Hoses and plastic parts as well as other components that are not made of metal must be dismantled and recycled or disposed of separately Electrical compon...

Страница 39: ...arts that are obviously covered by the warranty should be returned Return such parts to us immediately so that your warranty claim does not expire beforehand When returning parts please provide the fo...

Страница 40: ...ure in the version provided complies with the EU Machinery Directive 2006 42 EC and the following further directives The following harmonised standards and instructions have been applied in manufactur...

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