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11 

Oil Fired Gas & Diesel • Rev. 4/7/2016 

3.

Attach water source 

to water inlet located on pump. The water source must be attached with

a good quality standard garden type hose (1/2” minimum is required). Connect male fitting into 
the female pump inlet fitting. Make sure that the inlet screen/filter is intact and fitted correctly. 
Turn on water source. WATER MUST BE IN SUFFICIENT SUPPLY, AND PRESSURE 
MUST BE BETWEEN 20 –60 PSI TO ENSURE PROPER AND SAFE OPERATION. Specific 
attention should be given if using a well water supply. Ensure water is flowing from end nozzle 
with the trigger gun pulled. Deplete system of all air. 

4.

Start Gas/Diesel Engine

Refer to instructions in engine manual. MAKE SURE THAT THE ENGINE EXHAUST IS NOT 
FACING ANY FLAMMABLE MATERIALS. Adjust burner thermostat to desired temperature, 
then turn BURNER switch to ‘ON’. 

5.

Burner operation

Be sure water is flowing through water heater coil before turning on BURNER switch. Turn 
thermostat to desired temperature. Burner will ignite and remain in operation as long as there is 
sufficient water flow to satisfy the pressure switch and temperature control. 

IF YOU EXPERIENCE IGNITION FAILURE, DO NOT ATTEMPT TO RESTART 
BURNER! EXCESS FUEL AND VAPORS MAY HAVE ACCUMULATED AND THE 
CHAMBER MAY BE HOT. THE UNIT MUST COOL DOWN BEFORE RESTART CAN 
BE ATTEMPTED. 

Warning: Condensation on Coil 

When cold water is being pumped through the heater coil and the burner is firing, condensation 
may form at times on the coil and drip down into the burner compartment. This can be 
particularly noticeable on cold, humid days giving the false appearance of a leaking coil. A 
leaking coil or system will be evident if the pump keeps cycling with the trigger released. The 
pump head pressure should read ‘0’.  

Electrically Operated Burners 

– These models generate 12V from the gasoline engine and 

provide the necessary power for the burner. IF YOU REQUIRE UPGRADES OR 
MODIFICATIONS TO YOUR EXISTING ELECTRICAL SYSTEM IN ORDER TO 
OPERATE YOUR PRESSURE WASHER, THEY MUST BE PERFORMED BY A LICENSED 
ELECTRICIAN AND BE COMPLETED IN ACCORDANCE TO ALL APPLICABLE CODES 
IN YOUR AREA OF OPERATION. The power supply must be adequate for your specific unit. 
Make sure to verify the data plate for your machine’s specific requirements (i.e. voltage, 
amperage, etc.). 

6.

Pressure adjustment 

- The pressure regulator (unloader) is located on the pump (see

diagram). It controls the pressure being generated by the pressure washer. This regulator may be 
adjusted to the desired pressure by turning the adjustment knob. Turning the adjustment knob 
clockwise will increase the pressure. 

NEVER OPERATE

 

SYSTEM AT A HIGHER PSI 

THAN THE MAXIMUM RATING

. This machine has been adjusted to operate at a specific 

maximum pressure as per the machine specifications. Pressure may be reduced for lighter use by 
turning the Pressure Regulator/Unloader counter clockwise. If continuing to turn the unloader 
clockwise does not increase the pressure, then this implies the maximum has been reached for 

Содержание EZO2703G

Страница 1: ...Commercial and Industrial Hot Water Gas and Diesel Driven Oil Fired OWNER S MANUAL MODEL PK0702 Call 1 800 344 3371 Email service qvtools com Website www qvtools com...

Страница 2: ......

Страница 3: ...structions could result in personal injury and or property damage Table of Contents IMPORTANT SAFETY INFORMATION 3 SPECIFICATIONS 7 INTRODUCTION 9 OPERATING INSTRUCTIONS 10 CHEMICAL APPLICATION 12 WIN...

Страница 4: ...OPERATORS AND MUST ALWAYS BE ATTENDED DURING OPERATION WARNING To reduce the risk of injury read operating instructions carefully before using WARNING Use protective eyewear and clothing when operati...

Страница 5: ...ts Do not touch electrical components while standing in water or when hands are wet Always make sure machine is disconnected from power source before servicing WARNING Risk of asphyxiation Use this pr...

Страница 6: ...times WARNING Protect from freezing WARNING Trigger gun kicks back Hold with both hands 10 It is important to keep your machine from freezing in order to keep it in its best working condition Failure...

Страница 7: ...f alcohol prescription medications or drugs 16 Some of the maintenance procedures involved in this machine require a certified technician these steps are indicated throughout this manual Do not attemp...

Страница 8: ...d Gas Diesel Rev 4 7 2016 SPECIFICATIONS Commercial Hot Water Gas Oil Fired MODEL GPM PSI BURNER OIL PRESSURE PSI BTU HP ENGINE DRIVE ELECTRIC START BURNER EZO2703G 3 2700 130 300 000 6 5 KOHLER DIREC...

Страница 9: ...8 Oil Fired Gas Diesel Rev 4 7 2016...

Страница 10: ...manual They know what information the end user needs in order to get the optimum performance from their pressure washer Please read carefully This manual contains information that will be specific for...

Страница 11: ...Gas Engine Oil level The engine is a 4 cycle and uses 10W30 detergent oil Refer to Glossary or engine manual Diesel Engine Refer to engine operation manual included with your pressure washing unit fo...

Страница 12: ...coil and the burner is firing condensation may form at times on the coil and drip down into the burner compartment This can be particularly noticeable on cold humid days giving the false appearance o...

Страница 13: ...ure washer for any damage or required maintenance If your machine is to be exposed to cold weather please refer to winter pump coil instructions found in this manual If possible do not allow unit to r...

Страница 14: ...it is stored at temperatures below freezing 1 All water must be drained or blown via compressed air from system Connect a short piece of male fitted garden type hose on to the female inlet on the pump...

Страница 15: ...in the previous section Alternate methods may not completely protect the components Damage from freezing is not a warrantable item Water Condition Use a softener on your water system if local water is...

Страница 16: ...s or leaks Replace accordingly Recommendation for Oil Changes and Component Replacement 1 Change the oil in the pump after the first 50 hours and every 500 hours after the initial oil change Use SAE 3...

Страница 17: ...placements 1 Change engine oil after first 5 hours and every 100 hours after the initial oil change Use 10w 30 engine oil 2 Replace Spark Plug every 100 hours 3 Change air cleaner element every 100 ho...

Страница 18: ...opriate lubricant Use 10W30 detergent oil BURNER The burner heats the water in hot water pressure washers It is located under the coil and may be powered by furnace oil or diesel fuel BACK FLOW PREVEN...

Страница 19: ...18 Oil Fired Gas Diesel Rev 4 7 2016 COMPONENT IDENTIFICATION Commercial Model 10 Gallon Poly Fuel Tank Burner Switch and Thermostat Gasoline Engine Coil Skin...

Страница 20: ...ired Gas Diesel Rev 4 7 2016 Direct Driven Pump Assembly Chemical Injector Water Inlet Unloader Burner Control Pressure Switch Safety Relief Valve Temperature probe Hot Water Outlet Quick Connector Wa...

Страница 21: ...nk Interior Top Cover Removed Pressure Wand Assembly Wand Nozzles Black Nozzle for Downstream Chemical Application Nozzle Quick Coupler Spray Gun High Pressure Hose Trigger Coil Coil Skin outer stainl...

Страница 22: ...e not using soap use a different color Pressure too high Wrong nozzle size Make sure you have the right nozzle size Unloader adjusted improperly or damaged Check pressure of pump with a pressure gauge...

Страница 23: ...above the part that attaches directly into pump If burner comes on replace pressure switch If burner does not come on make sure there is current going through switch consult a professional for this i...

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Страница 28: ...r improper installation and operation will automatically void this warranty All labor repairs are to have an PowerKing pre authorized repair number PARN In order to receive a PARN please email a copy...

Страница 29: ...of issues with pressure washers This manual is not intended for use by non technical personnel It is advised to always refer to competent technical personnel when repairs are advised to avoid equipme...

Страница 30: ...er If electric start try starting using the recoil starter Bad plug Check spark plug and replace if necessary Carbon deposits can indicate a fouled plug or too much fuel Plug does not fire Poor connec...

Страница 31: ...replace if gauge is faulty Pump packings bad If low pressure persists pump packings may need replaced Low pressure low flow Volume Improperlyadjusted If unit has volume adjustment it may need readjust...

Страница 32: ...n a gravity fed system Float valve stuck optional If float valve is stuck in the up position water can not enter the float tank Unstick valve if possible of replace if necessary Turbulence in floattan...

Страница 33: ...cale prevention Pump not delivering the rated pressure See low pressure or low flow diagnostics High water supplypressure Check inlet water supplyfor excessive pressure Unloader flow cycleswith system...

Страница 34: ...verting flow to bypass readjust using the pressure gauge Nozzle too large Ensure the proper sized nozzle is being used Unloader pressure leaks from main spring or adjusting bolt Shaft O ring in valve...

Страница 35: ...e Weep gun optional If a weep gun has been installed check the gun valve seat to ensure it is functioning properly Damage gun valve ball or seat Inspect trigger gun valve assemblyfor damage or ware to...

Страница 36: ...am side of the pump Check fittings connections and ensure the inlet line is fully submerged into the chemicaljug Chemical dried up in the injector Inspect and clean as necessary Chemical foot strainer...

Страница 37: ...tank then fill with proper fuel Low fuel shut off sensor stuckor faulty Check the sensor The assemblymay need to be removed to un stick the float or to replace it completely Water in the fuel filterb...

Страница 38: ...on transformer with a volt meter Ignition transformer bad Using a volt meter ensure that the transformer is supplying the proper voltage Electrode gap improperlyset Check the gap and readjust if neces...

Страница 39: ...ntilation if the original system is inadequate Flame has yellowtip Flame speed improper Check for proper gas pressure while burner is operating Flame comes out from under burnerhousing Insufficient ai...

Страница 40: ...still no current flow when activated switch may need replacement Switch does not activate Plunger fouled orstuck Check pressure plunger to see if it will travel freely If not the passage may need cle...

Страница 41: ...ler fires whenthermostat jumped but will not fire with thermostat in circuit Thermostat bad Replace Thermostat Boiler will not firewhen thermostat jumped Problem elsewhere insystem Continue with boile...

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