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MINISYSTEM Manual Version 1.5

Page 1

MINISYSTEM Laser System

Operating Manual

QUANTUM COMPOSERS, INC

PO Box 4248

Bozeman, MT 59772

(406)582-0227 phone

(406)582-0237 fax

www.quantumcomposers.com

Содержание miniSystem MJFS-15

Страница 1: ...MINISYSTEM Manual Version 1 5 Page 1 MINISYSTEM Laser System Operating Manual QUANTUM COMPOSERS INC PO Box 4248 Bozeman MT 59772 406 582 0227 phone 406 582 0237 fax www quantumcomposers com ...

Страница 2: ...acking the Laser System 16 System Inventory 16 System Installation 17 Payload Setup 17 Laser System Setup 18 Optional System Connections 18 System Indicators 19 Authorized operation 19 Initial Power On 19 5 LASER OPERATION 20 Operation Guidelines 20 6 SYSTEM OPERATION 20 SMART Controller 21 miniSystem Software Application 21 Getting Started 21 Laser Control 22 Cut Size 23 Illumination 23 7 USB COM...

Страница 3: ... Calibration Commands 32 8 MAINTENANCE 33 9 TROUBLE SHOOTING 33 No Laser Output 33 Energy is Low 33 10 SPECIFICATIONS 34 miniSystem Laser Specifications 34 Attenuator 34 X Y Slit 34 Theta Slit 35 Filter Wheel 35 Positions 35 Tact Time 35 Initialization 35 Waveplate Rotator 35 System 35 11 CUSTOMER SERVICE 36 Warranty 36 Feedback 36 ...

Страница 4: ...eached via one of the following methods Phone 1 406 582 0227 Fax 1 406 582 0237 Internet www quantumcomposers com Warranty The miniSystem has a one year limited warranty from the date of delivery This warranty covers defects in materials and workmanship Quantum Composers will repair or replace any defective unit Contact us for information on obtaining warranty service Package Contents The box you ...

Страница 5: ... chapter contains essential information and user guidance about these hazards This product complies with safety standards EN61010 1993 A2 1995 EN60825 1994 A11 1996 and CDRH21 CFR 1040 10 d Do not install substitute parts or perform any unauthorized modification to this product Return the product to manufacturer for service or repair to ensure that all safety features are maintained Do not operate...

Страница 6: ...ecautions for Safe Operation of Class 4 OEM Lasers Keep the protective covers on the Laser Head as much as possible Do not operate the laser with the covers removed for any reason Avoid looking at the laser output beam Do not wear reflective jewelry while using the laser as it might cause inadvertent hazardous reflections Use protective eyewear at all times Consult the ANSI ACGIH or OSHA standards...

Страница 7: ... of Federal Regulations Chapter 1 Subchapter J Parts 1040 10 as applicable and with EN60825 1 1994 Part 1 for a Class 4 laser as applicable To maintain compliance verify the operation of all features listed below either annually or whenever the product has been subjected to adverse environmental conditions which may have affected these features and functions Verify that removing the remote interlo...

Страница 8: ...t could provide a good ground return path Never work alone Someone should always be nearby to render aid if necessary Training in CPR first aid is highly recommended Electrical Safety CAUTION Both the Laser Optics Assembly and Laser Power Supply contain electrical circuits operating at lethal voltage and current levels Always unplug the system Mains connection and wait at least one 1 minute to all...

Страница 9: ...5704 USA Phone 303 792 2181 Safety Labels and Locations The following figures show the safety labels model number serial number and origination labels and their locations on the miniSystem Laser System These labels are installed at the factory and should not be removed by the user If for some reason a label is removed obscured or damaged in any way please contact the manufacturer for a replacement...

Страница 10: ...MINISYSTEM Manual Version 1 5 Page 10 Figure 4 Cover Exposure Label Figure 5 Non Interlocked Cover Label Figure 6 Model Serial and Origination Label Figure 7 MINISYSTEM Safety Labels Front ...

Страница 11: ...MINISYSTEM Manual Version 1 5 Page 11 Figure 8 MINISYSTEM Safety Labels Back ...

Страница 12: ...agram which consists of the Jewel Laser the laser optic modules and the System Power Supply Figure 9 System Block Diagram Laser System Power Supply The portable power supply contains an AC DC converter to supply the needed voltage for the miniSystem system from one AC supply The main source can be 100 240 VAC and 50 60 Hz ...

Страница 13: ...dify the output of the laser head providing wavelength selection energy control beam sizing and beam shaping The payload also contains a Laser System Control LSC card which provides an interface to the user and control of all the motorized optic modules contained within the payload This box also contains the input ports for USB communications from a user supplied computer or SMART controller an ex...

Страница 14: ... is the attenuator The attenuator is used to control the amount of energy exiting the payload The attenuator is designed with a waveplate polarizer to provide motorized attenuation of the laser beams from 0 100 of the full energy at the given wavelength The attenuator utilizes high precision encoders to provide closed loop motor control 3 The laser beam leaves the laser and is reflected off of the...

Страница 15: ...ough the 2nd mirror of the Parallel Mirror assembly to illuminate the XY Aperture When mounted in a system with the appropriate video optics the aperture can easily be viewed indicate where the laser cuts will occur 9 The Beam Splitter assembly separates the visual wavelengths from the laser beam path for viewing with a machine vision camera 10 The optional Camera Port allows a machine vision came...

Страница 16: ...rly The system has undergone extensive testing to verify its conformance to the specifications prior to delivery Before operating the laser however it is important to fully understand its main features and controls CAUTION Do not power up the system before thoroughly reading the system description Use of the controls or adjustments or performance of procedures other than those specified in this us...

Страница 17: ...he voltage rating is marked on the Laser System Power Supply Operating the system at the incorrect voltage may result in damage to the unit CAUTION Ensure that the Mains power outlet that the Laser System Power Supply connects to is properly grounded Poor ground quality could result in exposure to electrical shock Payload Setup 1 Remove payload from packaging and lift onto microscope or VMU Secure...

Страница 18: ...tch such as a door or access panel If not used the shorting jumper must be connected When opened the system will indicate an interlock fault and stop firing the laser 2 Sync The sync connection is an output that can indicate various system states depending on the state of the sync output settings see command set The signal present on this connector will be 5V max amplitude The output can indicate ...

Страница 19: ...ssword has been entered the user no longer has to re enter the correct password as long as the system remains on and the application software has not been closed The master password and the default user password are as follows Master 40668 User 12345 The user password can be changed as long as the Master password has been entered first This allows controlled access to the laser Please refer to the...

Страница 20: ...ld not be used in close proximity to the Laser Optics Assembly since these substances will outgas and could contaminate the output window causing laser damage Avoid back reflections Back reflections of even a small percentage of the output energy can promote damage to optical components in the Laser Head For example an uncoated convex lens or a glass disk calorimeter will reflect about 4 of the in...

Страница 21: ...r to the USB port on the Laser System Payload Start the LSxxx software The miniSystem application startup screen will be displayed as shown in Figure 14 This application has been designed as a graphical user interface for ease of use There is a Command Terminal section that can be used as well in order to manually send and receive commands to the laser system This area allows the user to enter a c...

Страница 22: ... The laser will output 1 single laser pulse when the Fire button is pressed c Burst mode The laser will output the number of laser pulses specified by the Burst Count parameter The laser will stop firing at the end of the burst 2 Fire button Selecting the fire button will start laser output NOTE the laser must be enabled before the Fire button becomes active 3 Energy Adjustment Range for each wave...

Страница 23: ... is determined by the aperture size range 0 to max size divided by the microscope objective magnification The max size of the aperture is specified at time of order The system ID query will tell you what size slit is installed on the system 3 Angle Values are range of 0 to 450 45 0 degrees Positive values rotate the aperture positive Negative values rotate the aperture negative A must be entered f...

Страница 24: ...D Data 4 Ground Power Return Device Command Format All commands use ASCII characters and are composed of the following fields Prefix Address Delimiter Command String Parameters Terminator Field Description Prefix Single semicolon character must precede all commands All devices will reset their command input buffer when the prefix is received Address 2 ASCII characters Each device has a unique addr...

Страница 25: ...nd is a recognized command and the parameter is valid then the device returns an OK CR If the command is not recognized then the device responds with a 1 CR If the command is recognized but the parameter value is missing or invalid then the device responds with a 4 or 5 If a control command is received while the device is in the midst of executing a previous command and the commands are mutually e...

Страница 26: ...s and queries A CR indicates the carriage return value appended The system will initialize itself on power up There is no need to home any motors or stages The system will power up with the last saved recipe if saved See the SR and LR commands Example Recipe Laser Mode Burst of 10 Rate of 10Hz Wavelength 266nm Energy Level High mode at 50 Cut Size 1um x 1um 45 degree rotation with 10x objective Ou...

Страница 27: ... LC IL 1 200 CR Response OK CR Description Sets the backlight illumination to 20 on The system is now ready to fire the laser Command to send LC FL 2 CR Response OK CR Description Starts the laser firing the burst sequence Once the burst is finished another FL 2 command can be sent to fire another burst To monitor system status use the SS command Query to send LC SS CR Response 72 CR Description M...

Страница 28: ...esponse OK CR Description Sets wavelength to DUV level to high energy to 50 polarization to 0 degrees and slit to 1mm x 1mm Various System Status Checks To check to see if the laser is ready to be enabled only one bit bit position 3 of the system status needs to be checked This bit is the Ready to Enable bit When this bit is set then the laser can be issued an enable command If it is not set then ...

Страница 29: ...rd and allow enabling and firing the laser A query will return the unlocked state of the laser 1 unlocked 0 locked See the Authorized Operation section for the codes RDY Ready to Fire This query will send back a rdy response once the system is ready to fire If motors are in motion then the rdy response will not come back until they are done moving Any command or query send while waiting for a read...

Страница 30: ...o 4 where 1 IR 2 GRN 3 UV 4 DUV Second parameter selects High 1 or Low 0 High mode gives 100 of full scale and Low mode is 25 of full scale Third parameter is Energy Density 0 1000 Where 1000 equals the wavelength mode specific maximum output ED returns current energy density setting The format of the query is If the system is a blend type then the parameters are as follows First parameter selects...

Страница 31: ... from 1 50 Hz A query will return the current rate SC Shot Count Queries the laser accumulated shot count SW SW Select Wavelength Selects the wavelength to control Range is 1 to 4 where 1 IR 2 GRN 3 UV 4 DUV A query returns the current wavelength being controlled NOTE The system will only have two available wavelengths SY SY Sync Output Mode 0 Off 1 LD Pulse 2 Emission UC 0 UC User Count This is a...

Страница 32: ...libration Maximum Parameter is the measured energy when the output energy is set to 50 level using the ECS command NOTE This will be measured at high energy mode only and will be done for each wavelength available on the system ECF ECF Energy Calibration Full scale Sets the desired full scale energy output for the selected wavelength at high level output First parameter is wavelength second parame...

Страница 33: ...ser Optics Assembly and the Laser Power Supply Make sure all connections are secured If any of the cables are not installed properly the system will not function Check Energy Setting Check to see that the Maximum energy ECM setting is not set lower than the Full Scale energy ECF Correct if necessary Energy is Low Laser is not warmed up Be sure to allow the laser to properly warm up a minimum of 10...

Страница 34: ...e Width 1064 nm 6 0 2 0 ns Full width half maximum 532 nm 6 0 2 0 ns 355 nm 5 0 2 0 ns 266 nm 5 0 2 0 ns Pulse to Pulse Stability full aperture 50 25 10 1064 nm 4 8 10 12 RMS pulse to pulse stability for 98 of pulses after warm up with a 100 shot sample window 532 nm 5 10 15 25 355 nm 7 12 20 28 266 nm 7 12 20 28 Diode Lifetime 500 000 000 pulses Attenuator Specification Notes Attenuation Range 0 ...

Страница 35: ...ange of travel Initialization 6 0 s From power up System Specification Notes Size Payload 140 mm x 87 mm x 233 mm With optional video port Power Supply 132 mm x 58 mm x 31 mm Weight Payload 3 5 kg Power Supply 0 5 kg Operating Voltage 100 240 VAC 50 60 Hz Direct DC input range is 36 50VDC Operating Power 50 Watts Computer Interface Standard USB Theta Slit Specification Notes Rotation Range 45 to 4...

Страница 36: ...rovided that the product is returned shipping prepaid to Quantum Composers All replaced parts and products become the property of the manufacturer This warranty does NOT extend to any lasers which have been damaged as a result of accident misuse abuse such as use of incorrect input voltages improper or insufficient ventilation failure to follow the operating instructions provided by the manufactur...

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