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Quadra-Fire  •  Sapphire  •  7055-116  Rev. D  •  6/11

1

Listing and Code Approvals

The product is listed to ANSI standards for “Vented Gas 
Appliance Heaters” and applicable sections of “Gas Burning 
Heating Appliances for Manufactured Homes and Recre-
ational Vehicles” and "Gas Fired Appliances for use at High 
Altitudes". 

A.  Appliance Certi

fi

 cation

B.  Glass Speci

fi

 cations

NOTE:  

This installation must conform with local codes. In the 

absence of local codes you must comply with the 

National 

Fuel Gas Code, ANSI Z223.1-latest edition 

in the U.S.A. 

and the 

CAN/CGA B149 Installation Codes 

in Canada.

D.  High Altitude Installations

Intertek listed gas appliances are tested and approved 
without requiring changes for elevations from 0 to 2000 feet 
(0 to 609m) in the U.S.A. and 0 to 4500 feet (0 to 1372m) 
in Canada.

When installing this appliance at an elevation above 2000 
feet (609m), it may be necessary to decrease the input 
rating by changing the existing burner orifi ce to a smaller 
size. Input rate should be reduced by 4% for each 1000 feet 
(305m) above a 2000 foot (609m) elevation in the U.S.A.  If 
the heating value of the gas has been reduced, these rules 
do not apply. To identify the proper orifi ce size, check with 
the local gas utility.

If installing this appliance at an elevation above 4500 feet 
(1372m) in Canada, check with local authorities.

C.  BTU Speci

fi

 cations

This appliance is equipped with 5mm ceramic glass.  Replace 
glass only with 5mm ceramic glass.  Please contact your 
dealer for replacement glass.

WARNING

Do NOT use this appliance if any part has been under water. 
Immediately call a qualifi ed service technician to inspect 
the unit and to replace any part of the control system and 
any gas control which has been under water.

Manufactured Home or Mobile Home installation may occur 

only after the home is site located and must conform with 
the Manufactured Home Construction and Safety Standard, 
Title 24 CFR, Part 3280, or, when such a standard is 
not applicable, the Standard for Manufactured Home 
Installations, ANSI/NCSBCS A225.1, or Standard for Gas 
Equipped Recreational Vehicles and Mobile Housing, CSA 
Z240.4.

When installed, the appliance must be electrically grounded 

in accordance with local codes or, in the absence of local 
codes, with the National Electrical Code, ANSI/NFPA 70, or 
the Canadian Electrical Code, CSA C22.1.

Materials that are reported as passing 

ASTM E 136, 

Standard  Test  Method  for  Behavior  of  Materials  in  a 
Vertical Tube Furnace at 750°C

, shall be considered non-

combustible materials.

Materials  made  of  or  surfaced  with  wood,  compressed 

paper, plant fibers, plastics, or other materials that can ignite 
and burn, whether flame proofed or not, or whether plastered 
or unplastered shall be considered combustible materials.

E.   Non-Combustible Materials

F.   Combustible Materials

MODEL:

Sapphire-D Gas Stove

LABORATORY:

Intertek, Report No. 3198461

TYPE:

Direct Vent Gas Heater

STANDARD:

ANSI Z21.88b-2009

ּ

CSA 2.33b-2009

ּ

 

UL307b

ּ

CAN/CBA 2.17-M91

Model

(US or Canada)

Maximum 

Input 

BTU

Minimum 

Input 

BTU

Orifi ce 

Size

(DMS) 

*Steady 

State 

Effi ciency %

**P.4

%

TOP VENT:

(NG)
 (LP)

30,000

21,000

.106

80.92

58.90

28,500

19,700

.063

82.44

60.09

REAR VENT:

 (NG)

(LP)

26,000

18,000

.098

80.92

65.04

26,000

19,000

.059

82.44

66.49

* Thermal effi ciency maximum pipe with blower on.
** Canada minimum pipe.

Содержание SAPPHIRE-D-CSB

Страница 1: ...operation This appliance may be installed as an OEM installation in manu factured home USA only or mobile home and must be installed in accordance with the manufacturer s instructions and the manu fac...

Страница 2: ...UV POUR LE CANADA ET LES TATS UNIS ANSI Z21 88b 2009 CSA 2 33b 2009 Fournaises au Gaz avec Ventilation et les sections applicable de UL 307b Appareils de Chauffage Au Gaz pour les Maisons Mobiles et l...

Страница 3: ...t Information A Venting Components 10 B Use of Elbows 10 C Measuring Standards 10 D How to Use the Vent Graph 11 E Venting Guidelines 11 F Horizontal Termination 12 G Vertical Termination 15 Section 6...

Страница 4: ...t has been under water Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water Manufactured Hom...

Страница 5: ...ent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB...

Страница 6: ...uctions carefully during the installation to ensure maximum safety and benefit Keep appliance dry Mold or rust may cause odors Water may damage controls WARNING Installation and use of any damaged app...

Страница 7: ...cifications in manual WARNING B Clearances to Combustibles Model A B C D E F Sapphire Gas Stove Inches 6 6 3 54 36 34 Millimeters 152 152 76 1372 914 1016 NOTE For actual appliance dimensions refer to...

Страница 8: ...ON CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Roof Pitch H Min Ft Flat to 6 12 1 0 Over 6 12 to 7 12 1 25 Ov...

Страница 9: ...D V D E B L v v v v v v v v B B A H M X J or K I A G F U S 3 FT B M N P R Q RMAX 2 termination caps x QACTUAL QMIN termination caps X 3 a vent shall not terminate diretly above a sidewalk or paved dri...

Страница 10: ...e WARNING Diagonal runs have both vertical and horizontal vent aspects when calculating the effects Use the rise for the vertical aspect and the run for the horizontal aspect Figure 5 1 Two 45 elbows...

Страница 11: ...vertical rise is 10 ft 3m Max Horizontal Run with 45o Elbow 14 in 356mm Min Horizontal Run 11 in 279mm Max Wall Thickness 20 in 508mm Min Wall Thickness 4 in 102mm Exterior Vent Diameter 6 5 8 in 168...

Страница 12: ...outlet a twist lock adapter is built into the appliance at the factory Wall thickness may vary Remember to include wall thickness in minimum clearances when figuring venting lengths for your installat...

Страница 13: ...orkel termination cap Follow the same installation procedures as used for standard horizontal terminations If the snorkel termination must be installed below grade i e basement application proper drai...

Страница 14: ...ay cause the vent pipe to be off center on flashing Ensure that proper clearances to combustible materials are maintained If you are not using an approved termination cap with a built in standoff on a...

Страница 15: ...un as specified by vent graph on page 11 40 ft 12 19m Maximum Step 2 Set the gas appliance in its desired location Drop a plumb bob down from the ceiling to the position of the appliance flue exit and...

Страница 16: ...des Note that for steep roof pitches the vent height must be increased See Roof Pitch Table Figure 4 3 on page 8 In high wind conditions nearby trees adjoining rooflines steep pitched roofs and other...

Страница 17: ...areas above the first floor including closets and storage spaces which the vertical vent passed through must be enclosed The enclosure may be framed and sheetrocked with standard construction materia...

Страница 18: ...athing Step 5 Using tin snips cut the support box from the top corners down to the roofline and fold the resulting flaps over the roof sheathing Figure 5 19 Before nailing it to the roof run a bead of...

Страница 19: ...m Connect the flex pipe to the retro connector and attach with sheet metal screws Step 6 Push the flex pipe back up into the ceiling support box center the retro connector and attach it to the support...

Страница 20: ...Flex Liner Pipe Length Optional Showing 2 30 ft 9m Sections of Flex Liner 4 Existing Masonry Chimney Type A Type B Type C Up Out Installation Type D Hearth Mount Figure 5 25 Type A B Co Axial to Co Li...

Страница 21: ...rom the center of the chimney out through the wall Cut a piece of 4 in 102mm flex to this length extended to its nominal length Be sure to leave 2 3 in 51 76mm of flex above the existing chimney to al...

Страница 22: ...e the top adapter to the flashing Use three sheet metal screws through the side of the top adapter into the flange on the flashing Figure 5 29 Twist lock the high wind termination cap on to the top ad...

Страница 23: ...Figure 6 2 Pull off the pilot hood and set it aside Figure 6 4 Remove the main burner orifice using a 5 8 in wrench Replace orifice with the proper size as indicated for your gas type and venting Re i...

Страница 24: ...pressure regulator tower B and diaphragm C Figure 6 6 Ensure that the rubber gasket D is properly posi tioned and install the new HI LO pressure regulator assem bly to the valve using the new screws...

Страница 25: ...tts installation must be performed by a licensed plumber or gas fitter Leak test all gas line joints and the gas control valve prior to and after starting the appliance Before making the gas connectio...

Страница 26: ...Do not use open flame After the gas line installation is complete all connections must be tightened and checked for leaks with a commercially available non corrosive leak check solution Be sure to ri...

Страница 27: ...mostat 5 Use the following chart for wire sizing 6 Keep wire lengths as short as possible by removing any excess wire length 7 Low voltage and 110 VAC voltage cannot be shared within the same wall box...

Страница 28: ...Replace damaged wire with type 105O C rated wire Wire must have high temperature insulation CAUTION Red 28 in 711mm Ignitor Switch ON OFF O F F P IL O T O N TP TH TPTH LO HI E A P I L O T Thermopile G...

Страница 29: ...dapter Figure 8 3 Remove the rear valve cover shield Remove the rear access plate and gasket by removing four screws Save the screws Place the cover shield and gasket over the top vent and attach with...

Страница 30: ...ance Figure 8 8 Thread Allen bolts through nuts until flush NOTE Two Allen bolts and two nuts are included in the component bag Normally only one is required on the leg not touching the floor E Leg Le...

Страница 31: ...Figure 8 14 Place left front log 2 into the depression The log sits upright and does not lean against log 3 H Mineral Wool Improperly placed embers interferes with proper burner operation Follow ember...

Страница 32: ...atch Forward NOTE The glass gasketing and frame must be replaced as a complete unit as supplied by the manufacturer Do NOT use substitute material K Optional Blower Installation Tools Required 2 Phill...

Страница 33: ...the power supply and turn on the gas supply NOTE This blower utilizes a snap disc to control ON and OFF operation When the correct temperature is reached the blower will automatically turn ON Use the...

Страница 34: ...t tighten wingnut to lock in place L Intake Fuel Restrictor Adjustment Let appliance warm up before adjusting Loosen screws using a Phillips head screwdriver Pivot the vertical fuel restrictor in 1 4...

Страница 35: ...e baffle adjustment Ensure that there are no gas leaks Ensure that the glass is sealed and in the proper posi tion Ensure that the flow of combustion and ventilation air is not obstructed front grille...

Страница 36: ...power from the appliance 4 Open the door of the appliance May need to remove face front first 5 Push in gas control knob slightly and turn clockwise to the OFF position Do not force 6 Wait five 5 minu...

Страница 37: ...tors Smoke and odors may be irritating to sensitive individuals CAUTION Prevent accidental appliance operation when not attended Unplug or remove batteries from remote control if absent or if applianc...

Страница 38: ...ermocouple connection at the gas valve is fully inserted and tight hand tighten plus 1 4 turn Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple an...

Страница 39: ...xhaust gases back into the system Check for proper vent connection at flue collar and all vent joints c Horizontal vent improperly pitched The horizontal vent cap should slope down only enough to prev...

Страница 40: ...g or slamming glass Do NOT use abrasive cleaners Use a hard water deposit glass cleaner on white film Do NOT clean glass when hot Turn off appliance after 3 4 hours of operation and ALLOW TO COOL Remo...

Страница 41: ...necessary 2 Replace appliance if firebox has been perforated Burner Ignition and Operation 1 Verify burner is properly secured and aligned with pilot or igniter 2 Clean off burner top inspect for plu...

Страница 42: ...gram Dimensions are actual appliance dimensions Use for reference only For clearances refer to Section 3 21 7 8 in 556mm 21 7 8 in 556mm 27 5 8 in 701mm 16 1 4 in 414mm 18 in 457mm 20 3 4 in 526mm 21...

Страница 43: ...4 in 235mm 6 1 2 in 165mm 6 5 8 in 168mm 17 24 in 432 610mm 11 3 4 in 298mm 5 3 4 in 146mm 6 5 8 in 168mm 6 3 8 in 162mm 6 1 2 in 165mm 9 5 8 in 244mm 6 5 8 in 168mm 6 1 2 in 165mm 6 3 8 in 162mm 9 5...

Страница 44: ...k SLP36 BK 46 DVA 36B 48 Pipe Length Galvanized SLP48M 46 DVA 48 48 Pipe Length Black SLP48 BK 46 DVA 48B Adjustable Length 3 6 Black SLP6A BK Adjustable Length 3 6 Galvanized SLP6AM Adjustable Length...

Страница 45: ...a R e v i t a r o c e D Firestop Spacer Ceiling Firestop SLP FSM 46DVA FS Flex Trap Cap with Firestop SLP FLEX TRAP Flex Trap Cap with Firestop and 30 Flex Pipe SLP FLEX TRAP30 Masonry Chimney Conver...

Страница 46: ...Service Parts 1 2 3 Log Set Assembly Part number list on following page SAPPHIRE D CSB SAPPHIRE D MBK SAPPHIRE D PMH SAPPHIRE D CWL 6 10 3 11 43 44 47 46 45 4 5 6 12 13 14 15 16 17 18 19 20 21 22 26...

Страница 47: ...055 101MBK PMH SRV7055 101PMH 7 SLP Stove Adapter SLP SAM 8 DV Adapter 7000 162 9 Relief Door Assembly 7010 003 10 Cast Retainer Assembly SRV7055 008 11 Cast Mount Side Top SRV7055 114 12 Side Heat Sh...

Страница 48: ...t Rear 7010 134 30 Draw Latch A1 10 501 10 229 0640 Y 31 31 1 Pilot 3 Flame Flush Mount 230 1781 Y 31 2 Shutter Assembly SRV7010 027 Y 31 3 Bulkhead 26457 Y 31 4 Bulkhead Stop 474 0090 32 Blower Brack...

Страница 49: ...Flare x 22L 7000 197 Y Gasket Flue Collar 455 0660 Leveling Assembly 7000 000 Line Gas T6 18 450 6360 Magnet Round SRV7000 140 Y Mineral Wool Bag 200 2550 On Off Valve 15697 Y Orifice N 106 19837 Y Or...

Страница 50: ...urchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer...

Страница 51: ...RUPDO XVH V D KHDWLQJ DSSOLDQFH VRPH FKDQJHV LQ FRORU RI LQWHULRU DQG H WHULRU VXUIDFH ILQLVKHV PD RFFXU 7KLV LV QRW D IODZ DQG LV QRW FRYHUHG XQGHU ZDUUDQW DPDJH WR SULQWHG SODWHG RU HQDPHOHG VXUIDFH...

Страница 52: ...Fire Sapphire 7055 116 Rev D 6 11 Quadra Fire a brand of Hearth Home Technologies Inc 7571 215th Street West Lakeville MN 55044 www quadrafire com Please contact your Quadra Fire dealer with any ques...

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