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10/08

Page  15

Quadra-Fire  •  Hudson Bay  •  7003-121 Rev. i

PLUMBER'S TAPE
CONNECTED TO
WALL STRAP

WALL 
STRAP

TWO 45 DEGREE 
ELBOWS

Step 2.

S

et the gas appliance in its desired location. Drop a plumb 

bob down from the ceiling to the position of the appliance 
flue exit, and mark the location where the vent will penetrate 
the ceiling. Drill a small hole at this point. Next, drop a plumb 
bob from the roof to the hole previously drilled in the ceiling, 
and mark the spot where the vent will penetrate the roof. 
Determine if ceiling joists, roof rafters, or other framing will 
obstruct the venting system. You may wish to relocate the 
appliance, or to offset, as shown in 

Figure 5.12

 to avoid 

cutting loadbearing members. When location is determined, 
drill small hole.

Figure 5.11  

Figure 5.12 

40 ft. (12m) 
MAXIMUM

Step 1. 

Check the installation instructions for required 1 in. (25mm) 
clearances (air space) to combustibles when passing 
through ceilings, walls, roofs, enclosures, attic rafters, or 
other nearby combustible surfaces.  See page 17, 

Figure 

5.16. 

  Check the instructions below for maximum vertical rise 

of the venting system, and any maximum horizontal offset 
limitations. All offsets must fall within the set parameters of 
the vent graph (

Figure 5.2

) located on page 11.

NOTE: 

 Maximum vertical rise allowable is 40 ft. (12m)  See 

Figure 5.11

.  

NOTE

:  Maximum number of 45° elbows permitted for a 

vertical installation is eight, provided their installation 
does not decrease maximum allowable horizontal run (as 
specified by vent graph, on page 11). 

G.  Vertical Termination

1. Direct Vent Pipe

Figure 5.10  

VERTICAL

TERMINATION

CAP

STORM 

COLLAR

FLASHING

FIRESTOP

PIPE 

LENGTH

SUPPORT

BOX

Fire Risk.

Explosion Risk.

Maintain vent clearance to combustibles as speci-
fi ed.

WARNING

•  Do not pack air space with insulation or other 

materials.

Failure to keep insulation or other materials away 
from vent pipe may cause fi re.

Содержание HUDBAY-FS

Страница 1: ...in manufactured home USAonly or mobile home and must be installed in accordance with the manufacturer s instructions and the manufactured home con struction and safety standard Title 24 CFR Part 3280 or Standard for Installation in Mobile Homes CAN CSA Z240MH This appliance is only for use with the type s of gas indicated on the rating plate Installation and service of this appliance should be per...

Страница 2: ...ENTS LES MEUBLES LA GAZOLINE ET LES AUTRES LIQUIDES DE VAPEUR INFLAMMABLE ÊLOIGNÉS CAUTION DO NOT OPERATE THIS APPLIANCE WITH GLASS REMOVED CRACKED OR BROKEN REPLACEMENT OF THE PANEL S SHOULD BE DONE BY A LICENSED OR QUALIFIED PERSON ATTENTION CET APPAREIL NE DOIT PAS ÊTRE OPÉRÉ SI LA VITRE EST BRISÉE CRAQUÉE OU ENLEVÉE LE REMPLACEMENT DU PANNEAU DOIT ÊTRE FAIT PAR UNE PERSONNE LICENSÉE ET QUALIFI...

Страница 3: ...ion 12 G Vertical Termination 15 Section 6 Gas Information A Fuel Conversions 22 B Gas Pressures 24 C Gas Connection 25 Section 7 Electrical Information A Recommendation for Wire 26 B Connecting to the Appliance 26 C Standing Pilot Ignition System Wiring 26 Section 8 Appliance Setup A Remove Shipping Materials 28 B Accessories 28 C Door Crown Installation 28 D Grille Installation 29 E Brick Instal...

Страница 4: ... Home installation may occur only after the home is site located and must conform with the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not applicable the Standard for Manufactured Home Installations ANSI NCSBCS A225 1 or Standard for Gas Equipped Recreational Vehicles and Mobile Housing CSA Z240 4 When installed the appliance must be electri...

Страница 5: ...ust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS H Requirements for the Commonwealth of Massachusetts Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the install...

Страница 6: ...ro tective surface Remove log set and component pack from firebox Report to your dealer any parts damaged in shipment particularly the condition of the glass Read all of the instructions before starting the instal lation Follow these instructions carefully during the installation to ensure maximum safety and benefit Keep appliance dry Mold or rust may cause odors Water may damage controls WARNING ...

Страница 7: ...tions in manual WARNING B Clearances Figure 3 1 NOTE Flooring beneath appliance may reach 90 degrees plus room ambient temperature Check with flooring manufacturer for maximum temperature allowed on flooring surfaces It is permissible to place the appliance on carpet CAUTION Some carpet materials may be sensitive to radiant heat from the appliance causing discoloration or odor Fire Risk Odor Risk ...

Страница 8: ... Measure horizontal clearances from this surface See Figure 4 4 for specific clearances Opening HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Roof Pitch H Min Ft Flat to 6 12 1 0 Over 6 12 to 7 12 1 25 Over 7 12 to 8 12 1 5 Over 8 12 to 9 12 2 0 Ove...

Страница 9: ...___________________________________________ _ _ QMIN RMAX 1 cap 3 feet 2 x Q ACTUAL 2 caps 6 feet 1 x Q ACTUAL 3 caps 9 feet 2 3 x Q ACTUAL 4 caps 12 feet 1 2 x Q ACTUAL QMIN termination caps x 3 RMA X 2 termination caps xQACTUAL N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls P 8 ft Alcove Applications NOTE 1 On private property where termination is less than 7 feet above a sidewalk driv...

Страница 10: ... flue WARNING Diagonal runs have both vertical and horizontal vent aspects when calculating the effects Use the rise for the vertical aspect and the run for the horizontal aspect See Figure 5 1 Two 45 elbows may be used in place of one 90 elbow On 45 runs one foot of diagonal is equal to 8 1 2 in 216mm horizontal run and 8 1 2 in 216mm vertical run A length of straight pipe is allowed between two ...

Страница 11: ... 914mm VERTICAL DISTANCE FROM APPLIANCE TO TO THE 90 ELBOW TOTAL HORIZONTAL RUN TO OUTSIDE OF EXTERIOR WALL INCLUDING ELBOWS EX 2 EX 1 11 2 4 6 8 10 12 14 15 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 MAX MIN 40 38 36 34 32 NOTES The maximum horizontal vent run is 15 ft 5m with a minimum vertical vent rise of 10 ft 3m The minimum horizontal vent run is 11 in 279mm Minimum wall thickness is 4 in 10...

Страница 12: ...er installation instructions Connect vent sections per installation instructions Maintain all clearances to combustibles Do NOT allow vent to sag below connection point to appliance Maintain specified slope if required WARNING Improper support may allow vent to sag or separate Fire Hazard Exhaust Fume Risk Impaired Performance of Appliance WARNING Ensure vent components are locked together correct...

Страница 13: ...stic around its outside edges so as to make a seal between it and the wall attach termination cap to the exterior wall with the four wood screws provided The arrow on the vent cap should be pointing up Figure 5 6 Figure 5 6 8 in 203mm 7 in 178mm 7 in 178mm 6 in 152mm Figure 5 7 NOTES 1 The four wood screws provided should be replaced with appropriate fasteners for stucco brick concrete or other ty...

Страница 14: ...chment from the vent pipe to the vent termination cap must be sealed with silicone Termination caps shall not be recessed into a wall or siding FOLD STRAP HERE WALL THIMBLE COVER CEILING FIRESTOP AS REQUIRED BY LOCAL JURISDICTION 1 4 in 6mm STRAP SHEET METAL SCREW WALL THIMBLE Figure 5 9 WALL THIMBLE COVER WALL THIMBLE VINYL SIDING STANDOFF WITH SIDING BENEATH REMOVED SCREWS BOLT HORIZONTAL TOP TO...

Страница 15: ... for required 1 in 25mm clearances air space to combustibles when passing through ceilings walls roofs enclosures attic rafters or other nearby combustible surfaces See page 17 Figure 5 16 Check the instructions below for maximum vertical rise of the venting system and any maximum horizontal offset limitations All offsets must fall within the set parameters of the vent graph Figure 5 2 located on ...

Страница 16: ... outlined in the current CAN CGA B149 Installation Codes in Canada the National Fuel Gas Code NFPA 54 ANSI Z223 1 in USA or local codes Note that for steep roof pitches the vent height must be increased See Roof Pitch Table Figure 4 3 on page 8 In high wind conditions nearby trees adjoining rooflines steep pitched roofs and other similar factors can result in poor draft or down drafting In these c...

Страница 17: ...d sheetrocked with standard construction materials however refer to these installation instructions for the minimum allowable clearance between the outside of the vent pipe and the combustible surfaces of the enclosure Do not fill any of the required air space with insulation Step 9 Twist lock the vent cap and seal Note For multi story vertical installations a ceiling firestop is required at the s...

Страница 18: ...op edges of the support box to make a seal between it and the roof Clean out any combustible material from inside the support box Step 7 Complete the cathedral ceiling installation by following the same procedures outlined in steps 7 through 9 for vertical installations pages 16 17 Step 6 Place the support clamp provided with the support box inside the support box at the bottom and secure to the p...

Страница 19: ...into the ceiling support box center the retro connector and attach it to the support box with sheet metal screws Step 7 The connection between the appliance and the retro connector may be completed with sections of direct vent pipe TERMINATION CAP EXISTING METAL CHIMNEY SYSTEM TOP ADAPTOR FLASHING 4 in 102mm FLEX PIPE RETRO CONNECTOR DIRECT VENT PIPE Top Adapter Sheet Metal Screws Flex Pipe Figure...

Страница 20: ... framed a wall thimble is required This allows the retro connector to mount directly on the masonry and provide the correct clearances to combustibles Figure 5 25 Step 4 To determine the length of flex needed measure from 3 in 76mm above the top of the flashing down to the level of the opening Add the distance from the center of the chimney out through the wall Cut a piece of 4 in 102mm flex to th...

Страница 21: ...g Figure 5 25 page 20 If needed add a section of direct vent pipe to the retro connector in order to extend through the opening in the wall thimble cover Step 8 Secure the top adapter to the flashing Use three sheet metal screws through the side of the top adapter into the flange on the flashing Figure 5 28 Twist lock the high wind termination cap on to the top adapter Figure 5 28 FLEX LINER FLEX ...

Страница 22: ...et and socket Figure 6 2 Lift burner up and out of the firebox opening Figure 6 3 Remove the three screws on the front of the burner support Set screws aside Figure 6 4 Slide the burner support to the left to access the orifice KIT CONTENTS Replacement orifice replacement pilot injector and valve regulator TOOLS REQUIRED Ratchet with 7 16 in socket and 2 in 4 in extension power drill a 90 handle i...

Страница 23: ...urn off gas supply to unit before proceeding if converting fuel on an appliance already fully installed WARNING Figure 6 5 With a 5 8 in wrench remove the orifice retaining nut Replace with appropriate orifice 076 LP 125 NG Figure 6 6 Remove pilot hood and set aside NOTE Do not remove retaining clip from pilot hood Figure 6 7 Using a 5 32 in allen head wrench remove pilot injector and replace with...

Страница 24: ...G LP Minimum Inlet Pressure 4 5 inches w c 11 0 inches w c Maximum Inlet Pressure 7 0 inches w c 14 0 inches w c Manifold Pressure on HI 3 5 inches w c 10 0 inches w c WARNING Verify inlet pressures High pressure may cause overfire condition Low pressure may cause explosion Install regulator upstream of valve if line pressure is greater than 1 2 psig Fire Risk Explosion Risk If the information in ...

Страница 25: ...ed and Commonwealth of Massachusetts approved 1 2 inch 13mm T handle manual shut off valve and flexible gas connector are connected to the 1 2 inch 13mm control valve inlet If substituting for these components please consult local codes for compliance NOTE The gap between the supply piping and gas access hole may be plugged with non combustible insulation to prevent cold air infiltration C Gas Con...

Страница 26: ...mostat 5 Use the following chart for wire sizing 6 Keep wire lengths as short as possible by removing any excess wire length 7 Low voltage and 110 VAC voltage cannot be shared within the same wall box Wire Size Max Length 16 gauge 65 feet 18 gauge 40 feet 20 gauge 25 feet 22 gauge 18 feet WARNING Shock hazard This appliance is equipped with a three This appliance is equipped with a three pronged g...

Страница 27: ...e improper and dangerous operation Verify proper operation after servicing Shock hazard Replace damaged wire with type 105O C rated wire Wire must have high temperature insulation CAUTION RED 28 IN 711 MM IGNITOR SWITCH ON OFF O F F P I L O T O N TP TH TPTH LO H I E A P I L O T PILOT ASSEMBLY THERMOPILE GAS PILOT IGNITOR THERMOCOUPLE VALVE RED 28 IN 711 MM ...

Страница 28: ... all fingerprint oils from the gold or nickel surface of crown PRIOR to lighting the appliance Figure 8 1 Open lower access panel Pull out and unhook the two spring latches on the bottom of the appliance that secure the door Rotate the door forward approximately 1 1 2 in 38mm Holding the ashlip lift the door up off of the stationary latches and away from the appliance Stationary latches Spring lat...

Страница 29: ...of firebox Holding against heat exchangers slide baffle towards front of appliance D Grille Installation Figure 8 5 Following instructions stated above remove the door of appliance Remove the four screws two at each end holding the grille in place Lift up to remove Install the new grille by reversing the removal instructions NOTE Clean glass and gold or nickel plating with glass cleaner and a soft...

Страница 30: ...e still breakable the logs do not become fragile until after the appliance is burned and they have cured After curing any handling must be done with care as breakage can easily occur PLEASE NOTE Logs have been designed to work specifically with the burner of this appliance Exact placement will ensure proper operation of your gas appliance and reduce sooting 3 4 5 6 1 2 3 4 5 6 Figure 8 15 Install ...

Страница 31: ...the right rear log and the left front log G Mineral Wool Follow ember placement instructions in manual Do NOT place embers directly over burner ports Replace ember material annually Explosion Risk WARNING Improperly placed embers interferes with proper burner operation Figure 8 19 Place individual pieces of embers in front of and around the gas log where they can be seen Space them so that gas can...

Страница 32: ...rom the bracket The blower motor comes standard with two male spade wire connectors If your appliance has a different con nection use the two female spade wire connectors pro vided to modify the appliance wiring harness Figure 8 22 Install the new blower by slipping grommets over studs on the blower bracket Reinstall the blower and bracket Connect the wires Install screws Restore power to the appl...

Страница 33: ... a horizontal termination After adjustment tighten nut to lock in place K Glass Replacement 1 Turn off gas to appliance 2 Remove door from the appliance and set on a protec tive surface 3 Remove door crown See instructions in this manual for installation of door crown for procedure 4 Remove top and bottom retainer screws from front of door Set top and bottom glass retainers aside Loosen side glass...

Страница 34: ... that there are no gas leaks Ensure that the glass is sealed and in the proper posi tion Ensure that the flow of combustion and ventilation air is not obstructed front grilles and vent caps B Controls FAN SPEED This knob controls the speed of the blower that pushes the heated air into the room MAIN BURNER This control is used to turn the appliance on and off PILOT IGNITOR The pilot ignitor is used...

Страница 35: ...t the power from the appliance 4 Open the door of the appliance May need to remove face front first 5 Push in gas control knob slightly and turn clockwise to the OFF position Do not force 6 Wait five 5 minutes to clear out any gas Smell for gas including near the floor If you smell gas STOP Follow B of the safety information above If you don t smell gas go to the next step 7 Push gas control knob ...

Страница 36: ... detectors Smoke and odors may be irritating to sensitive individuals CAUTION Prevent accidental appliance operation when not attended Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time Property damage possible from elevated temperatures CAUTION ISSUE SOLUTIONS Condensation on the glass This is a result of gas combustion and tem...

Страница 37: ...he thermocouple connection at the gas valve is fully inserted and tight hand tighten plus 1 4 turn Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple and the other meter wire on the thermocouple copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15mV replace the thermocouple b Defective valve If the ther...

Страница 38: ...ing exhaust gases back into the system Check for proper vent connection at flue collar and all vent joints c Horizontal vent improperly pitched The horizontal vent cap should slope down only enough to prevent any water from entering the appliance d Bad thermopile or thermocouple Replace if necessary e Improper vent cap installation Check for proper installation and freedom from debris or blockage ...

Страница 39: ...tching or slamming glass Do NOT use abrasive cleaners Use a hard water deposit glass cleaner on white film Do NOT clean glass when hot Turn off appliance after 3 4 hours of operation and ALLOW TO COOL Remove and clean glass assembly Replace glass assembly and operate appliance for additional 12 hours Refer to maintenance instructions Inspect external vent cap regularly Ensure no debris blocks cap ...

Страница 40: ...t as neces sary 2 Replace appliance if firebox has been perforated Burner Ignition and Operation 1 Verify burner is properly secured and aligned with pilot or igniter 2 Clean off burner top inspect for plugged ports corrosion or deterioration Replace burner if necessary USE CAUTION WHEN CLEANING HANDLING CERAMIC BURNER 3 Replace ember material with new dime size and shape pieces Do not block ports...

Страница 41: ...rence Materials A Appliance Dimension Diagram Dimensions are actual appliance dimensions Use for reference only For clearances refer to Section 3 Figure 12 1 Appliance Dimensions Location Inches Millimeter A 22 3 8 568 B 9 3 4 248 C 28 1 2 724 D 30 762 D A B C ...

Страница 42: ...in 184 mm 7 1 4 in 184 mm 5 1 4 in 133 mm 25 1 4 in 641 mm 37 1 4 in 946 mm 49 1 4 in 1251 mm 13 1 4 in 337 mm 13 1 4 in 337 mm 6 5 8 in 168 mm 6 5 8 in 168 mm 6 5 8 in 168 mm 6 5 8 in 168 mm SLP45 SLP90 SLP12 SLP6 SLP4 SLP24 SLP36 SLP48 SLP12A SLP6A 6 5 8 in 168 mm 6 5 8 in 168 mm 6 9 16 in 167 mm 6 5 8 in 168 mm 6 5 8 in 168 mm 6 5 8 in 168 mm 6 5 8 in 168 mm 6 9 16 in 167 mm 6 9 16 in 167 mm 6 ...

Страница 43: ...iling Firestop SLP WS Wall Firestop SLP HVS Pipe Support Hanger 950 Vinyl Protector Kit SL Pipe DRC RADIUS Decorative Radius Cover HTI DV WT Wall Thimble RF4 8 Roof Flashing TERMINATION KITS SLP TRAP2 Trapezoid Termination Kit SLP TVHW Vertical Termination Cap High Wind SLP SK BK Horizontal Termination Kit includes 904B 930D SLK 01TRD SLK SNKD Snorkel Kit LINK STOVE Adapter Kit includes 30 ft of 4...

Страница 44: ...003 121 Rev i D Service Parts List R HUDBAY FS Service Parts Diagram Part number list on following page Log Set Assembly Hudson Bay Free Standing 1 2 3 4 5 6 10 9 8 7 Beginning Manufacturing Date April 2003 Ending Manufacturing Date ______ ...

Страница 45: ... 0110 10 Valve Cover 7003 119 Adaptor Inner 4 200 2470 Adaptor 6 5 8 7000 162 Brick Retainer 479 0190 Electrode EZ Flush 42 842 4580 Y Fan Deflector 468 0190 Flex Line 3 8 comp x 30 200 2940 Y Flex Line 24 2098 034 Y Mineral Wool 050 721 Orifice LP 076 Port 29388 Y Orifice NG 125 24691 Y Power Cord 832 2410 Y Snap Disc 230 0960 Y Wire Harness 474 0350 Y Component Pack 7003 007 Contains Mineral Woo...

Страница 46: ...0 0730 Y 3 Piezo Ignitor 291 513 Y 4 Knob On Off 571 534 Y 5 Knob Hi Lo 571 533 Y 6 Valve NG 842 0240 Y Valve LP 842 0230 Y Valve Bracket 7003 118 7 Latch Assembly Qty 2 reg 7003 005 Y 8 Blower 812 4900 Y Blower Plate 457 0560 Blower Bracket 474 0210 9 Pedestal Door 7003 107 10 Air Shutter Assembly 468 5060 Y 11 Bulkhead 26457 Y 12 Bulkhead Stop 474 0090 13 Pilot Assembly 842 4940 Y 14 Pilot Shiel...

Страница 47: ...able under this warranty is limited to the purchase price of the product In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product Adjustments regular maintenance cleaning and temporary repairs or the failure to duplicate the problem in the home is not covered under this warranty Page 1 of 2 4021 645A 09 01 08 Warranty Period HHT Manufactured Appl...

Страница 48: ...zed and approved by HHT in writing This warranty does not apply to non HHT venting components hearth components or other accessories used in conjunction with the installation of this product This warranty is void if the appliance has been over fired or operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals the appliance is subject to prolonged periods of dampness or ...

Страница 49: ...____________ Hudson Bay Direct Vent Gas Appliance Do NOT discard this manual CAUTION Important operating and maintenance instructions included Read understand and follow these instruc tions for safe installation and operation Leave this manual with party responsible for use and operation R This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 479...

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