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Assembly tips:

Presort the various parts and place similar types in small paper picnic bowls.  Resistors in one, capacitors in another, and so on. 
This will not only speed assembly, but will also help keep parts from getting lost. If you like, you can also cross check the parts 
against the parts list as you do this to make sure you have them all. 

 Be sure to print out the black and white parts placement diagram as this will be easier to reference most of the time. You really 
don't have to print out the whole manual if you have a laptop or equivalent on your workbench to view this. 

Hopefully you already know how to solder and don't need to be told to heat both the component lead and the solder pad with the 
tip of the soldering iron. Be stingy with the solder. You don't need much, only enough to fill up the hole. Using 0.020” diameter 
solder allows better control then the more common 0.032”. 

The circuit board is assembled in the order of parts height. Low profile parts starting with resistors are installed first, the 
progressively taller parts are added. 

Q16, the transmitter output transistor will be the very last part mounted and only after the board has been wired into the case and 
tested. 

If you bought the Digital Dial option, it would be a good idea to built and calibrate this first. The Digital Dial can be used to adjust 
the VFO coil to put the tuning into the proper range. 

Cabinet prep: 

There is a “Modulation” indicator LED on the board, which you might want to bring out to the front panel. This would require drilling 
a small hole someplace on the front, which would best be done now. 

If desired, paint the cabinet. 

Tape the red film over the display cutout on the front panel. If you'll be using the optional Digital Dial, snip the corner of the film to 
uncover the switch hole. 

Attach the tilt bail to the bottom of the case and add the four rubber feet  bumpers. 

Attach the decals as described below. 

The decals are applied the same as model decals. Cut around each group of text or symbols you wish to apply. It doesn’t have to be perfect
as the background film is transparent. Apply the decals before you mount anything to the chassis. Use the above picture to get the correct
spacing around the holes and cutouts, as it is very easy to do a great decal installation and have a portion covered up with a knob

Thoroughly clean the surface of the panel to remove any oils or contamination. We have found that moving the decals into
position on bare aluminum chassis is difficult, due to the brushed surface, so we advise pre-coating the chassis with the Krylon
clear before applying the decals, and then, after as well.

Trim around the decal. After trimming, place the decal in a bowl of lukewarm water, with a small drop of dish soap to reduce the surface
tension, for 10-15 seconds. Using tweezers, handle carefully to avoid tearing. Start to slide the decal off to the side of the backing paper, and
place the unsupported edge of the decal close to the final location. Hold the edge of the decal against the panel, with your finger, and slide
the paper out from under the decal. You can slide the decal around to the right position, as it will float slightly on the film of water. Use a knife
point or something sharp to do this. When in position, hold the edge of the decal with your finger and gently squeegee excess water out from
under the decal with a tissue or paper towel. Work from the center, to both sides. Remove any bubbles by blotting or wiping gently to the
sides. Do this for each decal, and take your time. Allow to set overnight, or speed drying by placing near a fan for a few of hours. When dry,
spray two 

light

 coats of matte finish, Krylon, clear to seal and protect the decals, and allow to dry in between coats. All decals come with two

complete sets, in case you mess one up.

6

Manual revised 20160229

Содержание The Survivor

Страница 1: ...ner which needs to be readjusted every so often as you move up or down the band Since a steady carrier works better then whistling into the mike to get a signal a steady carrier or tune mode is built...

Страница 2: ...Parts placement diagram color coded Mostly completed board The picture illustrates how a well constructed board should look like 2 Manual revised 20160229 Picture 1 mostly assembled board...

Страница 3: ...arger black cylinder 2 10 7 IF cans 1 Poly variable Tuning cap 1 70 pfd Brown trimmer cap 11 39 pfd 39 NPO disk 5 150 pfd 151 C0G MLCC 3 330 pfd 331 disk or MLCC 5 680 pfd 100V 681 C0G MLCC 3 0 001 uF...

Страница 4: ...large 1 FT37 43 Black ferrite core small 2 T50 2 Red powered iron core 1 T50 7 White powered iron core 1 2 1 mm Power Jack PC mount 2 Stereo panel jack 1 BNC panel jack 1 TO 220 insulator Mica 1 4 1 2...

Страница 5: ...iendly parts placement and value diagram for easy reference during assembly Experienced builders will likely only need this diagram to stuff most of the board but review the assembly instructions for...

Страница 6: ...il to the bottom of the case and add the four rubber feet bumpers Attach the decals as described below The decals are applied the same as model decals Cut around each group of text or symbols you wish...

Страница 7: ...U GLD GLD R11 100K BRN BLK YEL GLD R12 51 GRN BRN BLK GLD R13 5 6 GRN BLU GLD GLD R14 1K BRN BLK RED GLD R15 220 RED RED BRN GLD R16 10K BRN BLK ORG GLD R17 1K BRN BLK RED GLD R18 1K BRN BLK RED GLD R...

Страница 8: ...f the socket should be at the same end of the part outline which also has the notch Note that not all the sockets face the same direction Make sure all the pins are sticking through the holes in the b...

Страница 9: ...C C17 0 1 u 104 MLCC C18 0 1 u 104 MLCC C19 330 p 331 DISK C20 0 1 u 104 MLCC C21 C22 39 p 39 DISK C23 C24 0 1 u 104 MLCC C25 330 p 331 DISK or MLCC C26 330 p 331 DISK or MLCC C27 0 1 u 104 MLCC C28 0...

Страница 10: ...78L05 Pale yellow C31 44 46 56 57 1 ufd 50 V Aluminum Electrolytic Long lead is Plus C15 21 47 70 2 2 ufd 25V Aluminum Electrolytic Long lead is Plus C68 4 7 ufd 25 or 16V Aluminum Electrolytic Long...

Страница 11: ...red 22 turns 24 wire 14 Evenly space turns around core leaving small gap at wire ends T1 FT50 43 core large black 5 turns 24 wire bifilar 8 Fold wire in half and lightly twist together After winding...

Страница 12: ...board into the case and solder the wires on to the board from the top Wire up the front panel controls Use the 24 magnet wire between the board and tuning cap Install the rear panel jacks and wire the...

Страница 13: ...able to reach 9 003 000 MHz The BFO frequency can also be found on pin 7 of U1 This is a buffered signal so it will not be affected by the counter probe capacitance loading You can now install all th...

Страница 14: ...vailable and dummy load to antenna jack Connect amp meter in series with power supply lead 2 A scale Re apply power to the rig Set the Main tuning to about the center of the tuning range Key the micro...

Страница 15: ...able to hear the USB and carrier component of the Survivor output signal The selectivity of the filter in this low cost rig isn t stellar so some opposite side band output is to be expected On air th...

Страница 16: ...a big plus Most of you will likely only have the voltmeter to use The voltage tables below can help locate a problem area Voltages can vary by 10 due to variations in voltmeters and the actual 5V reg...

Страница 17: ...3 to saturate and clip causing a distorted signal Adding Q14 to reduce the input signal to U3 eliminated this problem The audio signal from U7a is routed through one of the analog switches in U4 the 7...

Страница 18: ...18 Manual revised 20160229...

Страница 19: ...Board layout Floating pads are grounds to ground plain which is not shown so that tracks on both sides of the board can be clearly seen 19 Manual revised 20160229...

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