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QCX Troubleshooting 

I have fixed several QCX kits. The following describes my fault-finding procedure. You can follow these steps too.  

Even if your QCX radio works perfectly, signal tracing through the circuit as described on this page, is a very educational 
experience! You will find you get a greater and deeper understanding of how the QCX works and why. Even *I* find it 
highly rewarding, and I'm the guy who designed the thing! So - get inside your QCX! Be at one with the circuit! Live the 
QCX! 

 

Contents

 

Circuit blocks

 

Equipment

 

General checks before starting

 

Techniques for replacing components

 

Signal tracing with an oscilloscope

 

Digital section

 

LCD all black blocks, or all blank

 

LCD top row is blocks, bottom row is blank

 

Unreliable processor boot up

 

Wrong band selected

 

Buttons / rotary encoder don't work properly

 

RECEIVE signal path

 

Failure to get BPF peak, or a high enough signal strength reading

 

I-Q and Phase balance fail to how a minimum

  

Signal generation by the Si5351A

 

Signal generator injection into the front end

 

Low Pass Filter fault

 

T1 transformer

 

Quadrature Sampling Detector (QSD), IC4

 

Audio pre-amp, IC5

 

IC6 and IC7 phase shift circuits

 

Signal-tracing through the rest of the audio chain

 

Examples of receiver section faults I have found

 

TRANSMIT signal path

 

Current consumption

 

IC3 the quad NAND gate

 

Power Amplifier

 

Low power output

 

Conclusion

 

 

Circuit blocks

 

The circuit breaks down into three main blocks, for trouble-shooting purposes: Digital section, Receive signal chain, and 
transmit signal chain. I handle them one by one. Often you only have a problem in one of these blocks. Throughout the 
trouble-shooting, you need to keep referring to the circuit diagram, AND the component placement diagram.  

This diagram shows the digital section (processor, LCD, buttons, rotary encoder, Si5351A Synthesiser) in the green 
square at bottom right; the red line shows the transmit signal path, and the blue line shows the receive signal path. 
Generally speaking, the receive and transmit paths can be debugged by following the signal through from the start to 
finish of the signal path. Sooner or later we will find something wrong. An incorrect signal, or an absent signal, etc. This 
will tell us where the fault lies. This is a very methodical approach to the fault-finding and it always works. 

Содержание QCX

Страница 1: ...er fault T1 transformer Quadrature Sampling Detector QSD IC4 Audio pre amp IC5 IC6 and IC7 phase shift circuits Signal tracing through the rest of the audio chain Examples of receiver section faults I...

Страница 2: ...Signal Generator General checks before starting It is worthwhile to check once again that all of the IC s are properly orientated with their dimple matching the one on the PCB silkscreen and examine...

Страница 3: ...t angles to the PCB This makes the job a lot easier Transistors can also be removed by the same technique one wire at a time gradually pushing them this way and that to gently ease them out bit by bit...

Страница 4: ...The easiest way in this case is to just apply solder above and below the PCB to connect the wire of the component to the respective pads It does NOT happen often because on the QCX most of the traces...

Страница 5: ...1A Synthesizer chip IC1 The commands to IC1 are sent over an I2C serial communication link If for some reason the Si5351A does not respond to the command to acknowledge it then the I2C bus will hang u...

Страница 6: ...o suspect defective components rather than our own mistakes in assembly but when we find out what is wrong it usually turns out to be OUR MISTAKE not a defective component We want to make this work no...

Страница 7: ...e the signal strength display of a reasonable magnitude you should be able to make the adjustments as described in the relevant manual sections If you do not get the right signal strengths or if you d...

Страница 8: ...why there was no oscillator output signal from Clk2 I could easily remove the solder whisker just by briefly touching IC1 pin 6 with the soldering iron Problem solved Note that this problem of Clk2 sh...

Страница 9: ...the front end of the receiver The signal strength will be a bit more or less depending on whether or not you have a dummy load connected It doesn t matter We are only interested at this stage in seei...

Страница 10: ...nd the windings of T1 T1 transformer The transformer T1 has multiple functions It is used for band pass filtering and to split the phase of the incoming received signal into two paths with 180 degree...

Страница 11: ...just to prove it and to check This is not an accurate way to adjust the band pass filter because the scope probe itself also loads the resonant circuit So it is not a substitute for using the configu...

Страница 12: ...see because there is also an audio frequency component leaking back through the mixer and other unpleasantness If you have a Digital Storage Oscilloscope you can switch on the 20MHz Bandwidth limiting...

Страница 13: ...els which IS important Critical in fact to the design of the mixer which is a Double Balanced QSD If the two input signals to the QSD do not have a 180 degree phase difference then it is highly likely...

Страница 14: ...ocal oscillator frequency This is filtered out in the pre amp stages by capacitors C4 and C7 The following traces are taken from resistor R5 Ch 1 and resistor R9 Ch 2 at their junction with the Quadra...

Страница 15: ...elected alignment frequency for that band If you do not see either of Clk0 or Clk1 then you have to examine the Si5351A for any issues with soldering such as short circuits solder blobs too much solde...

Страница 16: ...annot stray beyond its supply voltage rails 0V and 12V in my case So you get this nasty clipping I m using 500us horizontal division now but either 500us or 1ms is fine for looking at 700Hz audio freq...

Страница 17: ...of 25 Now if I shift the Channel 2 trace Q channel to overlay the Channel 1 trace I channel you can very clearly see the 90 degree phase offset between the I and Q channels The amplitude is also very...

Страница 18: ...in some early batch kits due to an error on the silkscreen The silkscreen wasn t changed in later batches but the assembly manual was altered to match the PCB silkscreen If you built your kit using a...

Страница 19: ...z beat note This is on the WANTED sideband so we expect that after the 90 degree phase shift these two signals will be IN phase In the screenshot below you can see that the signals have similar amplit...

Страница 20: ...ching near the voltage rails This is normal it just means that you are over driving the amplifiers Even with a 120K signal the 2mV input injection is a MASSIVE signal compared to the weak signals well...

Страница 21: ...put pins 1 and 7 Inspection revealed no obvious flaws and I decided there must be a problem with IC6 and I decided to replace it It was VERY difficult to remove because it is sandwiched right between...

Страница 22: ...Si5351A Clk2 output to be gated through to the PA transistors The 74ACT00 is also supposed to produce 5V peak peak at its output so that the three BS170 MOSFETS Q1 Q2 and Q3 are saturated in the ON O...

Страница 23: ...ace got damaged and I repaired it The current consumption after the change returned to normal around 110 120mA and the voltages looked normal again Power Amplifier The output Low Pass Filter LPF conti...

Страница 24: ...y between the pads of L4 Be sure to touch the DVM probes on the pads NOT on the wires themselves If there is no continuity apply the soldering iron and some more solder and hold it there for maybe 10...

Страница 25: ...ltage measurement is translated into a larger difference in calculated output power If you are using the internal RF power meter facility in the QCX then remember that this too is not very precise It...

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