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MDO_P1P44F-010: Operator Manual

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2. General features

2.1 Description

The J1-P44-FB20 innstrument with the P1P44F-010 software, it's suitable for automating a machine type: “cutter for stone
processing”.

2.2 Workings

single cut
tile cutting
tilt cut

proﬁling
drawing proﬁles with Mini Cad inside
proﬁle drawings with Cad on PC and importing on the instrument with “ Proﬁle Importer 8” program with
USB or LAN key
table ﬂattening

with parameters, you can deﬁne whether the inclined cut will be done with the tilt of the beam, or with the tilt of the disk

2.3 Options

the W table can be motorized or manual
the H-axis may or may not be there, if present it can be manual or motorized or only mechanical (without
encoder)

2.4 Features

The axes can be controlled with:

normal positioning
with the conclusion of the positioning with “pulse technique”, which allows you to achieve greater accuracy, if
mechanical inertia tended to make the positioning wrong.
If due to the mechanics and type of inverter, the ﬁnal part of the positioning was incorrect, the tool to
overcome this problem, provides this functionality.
Typically, it is used on the Table or W-axis, on which very diﬀerent weights can be loaded between
them…causing a NOT constant space of inertia .
Bridge lifting alarm: If the Z-axis were to happen, pressing down would lift the bridge, the limit switch installed
on the bridge and connected to the I67 input will activate the alarm.
Manage of X Y Z + W (Table rotation) axes + H (disk tilt).

The H encoder is connected to the J1-P44-FB20 instrument, while
the X Y Z-W encoders are connected to the RMC1S modules

Errors in the mechanics of the W and H axes can be corrected by providing no.8 linearization sectors.
There is a table in which you can set the maximum diameter and turns of the cutting disk.
Measuring and displaying the current of the cutting disc; the maximum current setting is allowed.

2.5 Executable working

Multiple Cut

Tile Cut

Tilted cut

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Содержание MDO P1P44F-010

Страница 1: ...ion 20 9 Reset axes 21 10 Restart working 22 11 Muliple Cuts Automatic 23 11 0 1 Without table rotation 25 11 0 2 With table rotation 25 11 0 3 Y axis end position page 26 11 0 4 Axes parameters 26 11 0 5 Working parameters 28 12 Tilted Cuts Automatic 29 12 0 1 Y axis end position page 32 12 0 2 Working parameters 32 13 Flattening 33 13 0 1 Working parameters 35 13 0 2 Axes parameters 35 13 0 3 Wo...

Страница 2: ...sages 50 17 Diagnostic 51 17 1 CPU DATA 52 17 2 Digital inputs 53 17 3 Digital outputs 53 17 4 Encoder counters 53 17 5 Analog outputs 54 17 6 Analog inputs 54 17 7 Communication with RMC1S modules 54 18 Assistance 55 Request for assistance 55 Repair 55 Shipping 55 ...

Страница 3: ...MDO_P1P44F 010 Operator Manual 1 55 MDO_P1P44F 010 Operator Manual ...

Страница 4: ...alculation Function Page 31 03 2021 1 1 1 Speciﬁcations Copyright The copyright of this manual is reserved No part of this document can be copied or reproduced in any form without the prior written permission of the QEM QEM has no assurances or guarantees on the content and speciﬁcally disclaims any liability inherent in the guarantees of eligibility for any particular purpose The information in t...

Страница 5: ...greater accuracy if mechanical inertia tended to make the positioning wrong If due to the mechanics and type of inverter the ﬁnal part of the positioning was incorrect the tool to overcome this problem provides this functionality Typically it is used on the Table or W axis on which very diﬀerent weights can be loaded between them causing a NOT constant space of inertia Bridge lifting alarm If the ...

Страница 6: ...MDO_P1P44F 010 Operator Manual 4 55 Proﬁling Flattening ...

Страница 7: ...MDO_P1P44F 010 Operator Manual 5 55 3 Hardware J1 P44 FB20 ...

Страница 8: ...MDO_P1P44F 010 Operator Manual 6 55 J1 P44 FB20 J1 P44 Fx Installation and Maintenance Manual ...

Страница 9: ...MDO_P1P44F 010 Operator Manual 7 55 RMC 1SC01E1 DP1 24Vdc RMC 1SC01 Installation and Maintenance Manual ...

Страница 10: ... F5 Alarm ON Alarm F3 Restart F6 Exit 3 2 Symbols and keys Key Description Top bar symbols Description Press to conﬁrm Initialization Selection Emergency Previous page Manual Next page Homing active Reserved area Semi automatic Open ﬁle from USB Automatic cycle OFF Save Automatic cycle ON Working preview Calibration mode Protected Unprotected Setup The yellow data is editable ...

Страница 11: ...to be activated activated auxiliaries 1 to automatically go to the next page Important pressing the button you can navigate the HMI with the machine stationary HOMING OR F6 for exit MAIN MENU 1 These are the 24 Volt dc power supplies of the RMC1S modules limit switches encoders relays etc ...

Страница 12: ...MDO_P1P44F 010 Operator Manual 10 55 4 Main menu F6 ...

Страница 13: ...MDO_P1P44F 010 Operator Manual 11 55 ...

Страница 14: ...ANUAL page If homing is missing it aﬀects the functionality of the machine 5 1 Homing procedure Activate the MANUAL 1 Check that there are no ALARMS 2 Select the axes to homing 3 Press START I10 or F1 4 If the Homings procedure was successful the green led is turned on 5 If an error occurred during the Homing process the red is turned on 6 Verify that the error delta number that appears next to ea...

Страница 15: ...e oﬀset of the count compared to the actual physical position of the machine If the encoder counts well this oﬀset must be 0 5 Then in practice this number probably won t always be just 0 due to the tolerance of limit switch used to do 6 homing Repeating the homing several times you will be able to realize if the number shows a faulty encoder or an 7 error given by the tolerance of the limit switc...

Страница 16: ...E setting Disk RPM Disk diameter Diameter and RPM setting Current Disk Absorption AL Maximum current setting WR Early warning threshold setting Disk thickness setting Out of clutter position Parking position Tool change position DISK DIAMETER AND RPM Disk diameter Marble Granite Automatic RPMs based on disk diameter Setting an RPM Override ...

Страница 17: ...r SPINDLE RPM Ø Current diameter RPM Set the desired rounds MIN RPM Minimum setable value MAX RPM Maximum setable value 99999 A Instantaneous absorption of spindle current If the WRN symbol appears above the current absorption indication it means that the pre alarm threshold has been exceeded EV laser disables EV laser active ...

Страница 18: ...MDO_P1P44F 010 Operator Manual 16 55 8 Manual Semi Automatic F6 ...

Страница 19: ...rator Manual 17 55 Out of clutter position Parking position Tool change position TARGET POSITION SET ABSOLUTE TARGET POSITION INCREMENTAL TARGET POSITION 0 TARGET POSITION Reset Relative Position Disk Compensation OFF ON ...

Страница 20: ...MDO_P1P44F 010 Operator Manual 18 55 Minimum Z Position Z Minimum Position Self Learning X positions self learning X START Cut Position X END Cut position Single Pass Greek cutting Cut Depth ...

Страница 21: ...F 010 Operator Manual 19 55 Set dati del taglio a greca max 10 01 Reducing the speed of the ﬁrst cut Forward lowered X Backward lowered X Last Cut Direction Last lowered depth Reducing the speed of the last cut ...

Страница 22: ...MDO_P1P44F 010 Operator Manual 20 55 8 1 Semi Automatic Execution Check that you are in manual 1 F4 2 external START key I10 or F1 3 the axis reaches the set dimension or single cut is executed 4 ...

Страница 23: ...al 21 55 9 Reset axes The reset axes function reset RELATIVE quotas Check you re in manual mode 1 F3 X hold to reset the X axis count 1 Y hold to reset the Y axis count 2 Z hold to reset the Z axis count 3 F6 Exit from the page 4 ...

Страница 24: ...tion restarts the loaded working from the beginning Check that you re in manual mode 1 Check that you re on one of the work pages 2 F3 in case of cutting slabs in case of proﬁling OK press to conﬁrm the restart and exit the page 1 F6 Exit from the page without conﬁrmation 2 ...

Страница 25: ...MDO_P1P44F 010 Operator Manual 23 55 11 Muliple Cuts Automatic F6 ...

Страница 26: ...MDO_P1P44F 010 Operator Manual 24 55 ...

Страница 27: ... 4 Number of cuts to be execute 5 Pieces counter 6 Cuts list scroll 1 10 7 Working parameters 8 Cutting Depth Z 11 0 2 With table rotation 1 Current positions and axis target dimensions 2 Current work step 3 Size of the cut Y 4 Number of cuts to be execute 5 Pieces counter 6 Cuts list scroll 1 10 7 Working parameters 8 Cutting Depth Z 9 Table rotation W ...

Страница 28: ...d shows the position of the Y axis at the end of all moves written in the work schedule all blade thicknesses 11 0 4 Axes parameters WITHOUT TABLE ROTATION WITH TABLE ROTATION Self learning positions X1 X2 Table W to 0 X3 X4 Table W to 90 N B the disc must exit the slab before learning the X1 X2 dimensions or X3 X4 dimensions ...

Страница 29: ...k Move the Table Immediate position 0 Immediate position 90 Immediate position set Input data set 0 10 Last Cut Direction Forward lowered X Backward lowered X Last Cut Depth Reducing last cut speed First cut Reducing ﬁrst cut speed Position of ﬁrst increment of passes cut Advance Space before FC software X when Z begins the lowered ...

Страница 30: ... Forward only BILATERAL to greek CUT TYPE SINGLE one pass TO LOWERED multi pass Z LIFT Z lift when X is in the FORWARD POSITION X and Z come out TOGETHER from the slab END CYCLE The axes STOPPED when the cycle is end The disk goes to PARKING at the end of the cycle XY X and Y axes in parking one after another X and Y axes in the parking lot at the same time ROTATION WITHOUT TABLE ROTATION WITH TAB...

Страница 31: ...MDO_P1P44F 010 Operator Manual 29 55 12 Tilted Cuts Automatic ...

Страница 32: ...MDO_P1P44F 010 Operator Manual 30 55 F6 H axis without ENCODER ...

Страница 33: ...t scroll 1 10 7 Working parameters 8 Cutting Depth Z 9 Settable cut angle I Axes parameters see Multiple Cuts H axis with ENCODER 1 Current positions and axis target dimensions 2 Current work step 3 Size of the cut Y 4 Number of cuts to be execute 5 Pieces counter 6 Cuts list scroll 1 10 7 Working parameters 8 Cutting Depth Z 9 Settable cut angle I Axes parameters see Multiple Cuts ...

Страница 34: ...s is made with Y that increment NEGATIVE The piece thickness is made with Y that decrements CUT DIRECTION X Forward only BILATERAL to greek WIDTH TYPE 90 thickness compared to the cut PARALLEL thickness to the surface of the plate DEPTH TYPE Depth along the disk Depthà 90 relative to the surface of the plate END CYCLE The axes STOPPED when the cycle is end The disk goes to PARKING at the end of th...

Страница 35: ...P1P44F 010 Operator Manual 33 55 13 Flattening F6 1 Current positions and axis target dimensions 2 Current work step 3 Surface and step width 4 Increment and depth of the cut 5 Parking at the end of working ...

Страница 36: ...MDO_P1P44F 010 Operator Manual 34 55 ...

Страница 37: ...s set 13 0 2 Axes parameters Self learning positions X1 X2 Software limit switch of cutting N B the disc must exit the slab before learning the X1 X2 dimensions 13 0 3 Working parameters CUT TYPE SINGLE one pass TO LOWERED multi pass CUT DIRECTION X Forward only BILATERAL to greek Y DIRECTION POSITIVE The move of Y takes place in the positive direction NEGATIVE The move of Y takes place in the neg...

Страница 38: ...MDO_P1P44F 010 Operator Manual 36 55 14 Programming and executing proﬁles F6 RUN ...

Страница 39: ...g through the entire list The system has two types of ﬁltering that can be combined together Program Description Filter Program Type Filter What s a Program type Type Description 0 Show all programs 1 Show proﬁling programs only 2 Show milling programs only Not enabled in this version 3 Show cutting polygons programs only Not enabled in this version ...

Страница 40: ...MDO_P1P44F 010 Operator Manual 38 55 14 2 Proﬁles F6 ...

Страница 41: ...tor Manual 39 55 14 2 1 Proﬁles CAD Repeat Shape Mirror Shape Z0 origin Y Coordinate 0 Zoom in Zoom out Fit to screen 000 Scroll to choose the stroke you want Add a stroke Insert a stroke Delete a stroke Stroke properties ...

Страница 42: ...MDO_P1P44F 010 Operator Manual 40 55 Stroke types Absolute ﬁnal coordinates are absolute relative to the origin Incremental ﬁnal coordinates are relative to the end of the previous stroke ...

Страница 43: ...dinate Insert Z coordinate Insert L length ARC WITH RADIUS Enter the end coordinates and radius MINIMUM it s the least radius possible clockwise anticlockwise Choosing the direction of the curve clockwise OR anticlockwise short arc OR long arc The program shows the lowest possible radius value ...

Страница 44: ...ARC FOR 3 POINTS Insert the coordinates of the endpoint and midpoint TANGENT ARC Insert the coordinates of the endpoint TRANSFER Stroke movement without cuts Enter end point coordinates The software automatically corrects the undercut set ...

Страница 45: ...MDO_P1P44F 010 Operator Manual 43 55 14 2 2 Proﬁles parameters ...

Страница 46: ... the proﬁle Cutting direction only to X Bilateral cut Y axis increment direction Distribution of cuts Strategy type Disk thickness Preview cuts Distribution along the proﬁle Distribution along the Y axis ON Guaranteed cut on important points Distribution along the Y axis OFF notable points are not processed Working repetition NP Number of repetitions SP Space between repetitions ...

Страница 47: ...MDO_P1P44F 010 Operator Manual 45 55 15 Execution 15 1 Program execution F6 Choose and select the program to preview RUN ...

Страница 48: ...MDO_P1P44F 010 Operator Manual 46 55 ...

Страница 49: ...eters 4 Preview of the drawn shape 15 1 2 Axis parameters Self learning of X1 X2 positions Software limit switch of cutting Input lowered data set 0 10 Last cut direction Forward lowered X Backward lowered X Last Cut Depth Reducing last cut speed First Cut Reducing ﬁrst cut speed Advance Space before FC software X when Z begins the lowered ...

Страница 50: ...he following symbols are view only They are programmed in the appropriate parameter pages Y DIRECTION POSITIVE The next cut is done with Y that increments NEGATIVE The next cut is made with Y that decrements CUT DIRECTION X Forward only BILATERAL to greek STRATEGY CUTS ALONG THE PROFILE CUTS ALONG Y Notable ON CUTS ALONG Y Notable OFF At the push of the START CYCLE key the machine starts with the ...

Страница 51: ...cuit Check the oil ﬂowstate X encoder fault Failure to detect counter Check the encoder Y encoder fault Z encoder fault W encoder fault H encoder fault Thermal outout tripped A thermal drive has been activated Fault inverters Fault of the axes inverter Spindle inverter fault Fault of the spindle inverter CAN module disconnected The remote module does not communicate Check the settings and the cabl...

Страница 52: ...t dimension of the axis is over the minimum limit switch Y OVER MIN LIMIT Z OVER MIN LIMIT WORK DONE The automatic cycle has successfully ended X POSITION NOT OK The X position is incorrect The position of X is inside the software limit switches RUN HOMING Homing was not executed Run the procedure NO OBJECT You try to open a non existent geometry WAIT FOR START The working waits for the START comm...

Страница 53: ...MDO_P1P44F 010 Operator Manual 51 55 17 Diagnostic F6 PASSWORD 462 I O INPUTS OUTPUTS ...

Страница 54: ...Manual 52 55 COUNTERS ANALOG OUTS ANALOG INP CANBUS 17 1 CPU DATA Fw name ﬁrmware code and checksum Task time average time of CPU cycle Maximum Time and Minimum Time registered limits CPU time total CPU time in RUN state hh mm ...

Страница 55: ... inputs OFF ON Previous page Next page 17 3 Digital outputs OUTPUTS Status of digital outputs OFF ON Previous page Next page Press to switch to output force mode Press the output that you want to activate 17 4 Encoder counters COUNTERS Axes position Status of encoder channels OFF ON ...

Страница 56: ...0 Operator Manual 54 55 17 5 Analog outputs ANALOG OUTS Analog outputs voltage 17 6 Analog inputs ANALOG INP Analog inputs read 17 7 Communication with RMC1S modules CANBUS Status of communication with RMC1S modules ...

Страница 57: ...erials that are able to cushion any falls Use the original package it must protect the instrument during transport Attach 1 A description of the anomaly 2 A part of the electric scheme where the equipment is inserted 3 The planning of the equipment set up quotas of job parameters 4 Request a quote for repair if not required the cost will be calculated in the ﬁnal balance A full description of the ...

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