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Operation Manual 

XACT COUNT 

 

REV 00 

PN: 95416 

Page 8 of 12 

 

 

CHECK VALVE UPGRADE KIT 

Check valve (42163) can be converted to cycle counter (42202) with the addition of upgrade kit (42204). Note, 
to be compatible with the upgrade, the check valve (42163) must feature a groove on the exterior surface of 
the valve body. Tools required include: 

1.

 

2x 1-7/16 end wrench or cresent wrench 

2.    Snap ring pliers 
3.

 

3/32 Allen key 
 

Instructions for this upgrade are as follows: 
 

1.

 

Disassemble existing valve body using the flats on the seat and body 

2.

 

Replace existing O-ring with new O-ring. Discard removed O-ring 

3.

 

Replace existing poppet with new poppet. Discard removed poppet 

4.

 

Replace existing spring with new spring. Discard removed spring 

5.

 

Reassemble valve body and torque to 30ft-lbs 

6.

 

Slide snap ring over body into groove on valve body 

7.

 

Slide counter and collar over valve body up to snap ring from the inlet end 

8.

 

Insert set screw into collar and torque to 15in-lbs 

 

 
Figure 4: Unit Disassembly for Cycle Counter Upgrade 
Note: Parts in grayline not included in Xact Count Upgrade Kit (42204) 

 

 

 

 

 

 

Grooved on valve body 

must be present for 

compatibility with 

upgrade kit (42204)

 

Содержание XACT COUNT

Страница 1: ...Operation Manual XACT COUNT...

Страница 2: ...tion 3 Connections 3 Installation and Flow direction 3 Discharge Cycle Counter Operation 4 Digital Display 4 Material Construction 4 Assembly Cleaning 5 Parts List 42202 Cycle Counter 5 Parts List 422...

Страница 3: ...ective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns Protective equipment includes but is not limited to Protecti...

Страница 4: ...ump has filled it triggers itself On This allows air to flow to the pump until a certain volume of fluid has discharged The air ingress and fluid discharge stop the pump refills then the cycle repeats...

Страница 5: ...Quantity 1 42167 BODY VALVE CHECK 1 FPT 316SS LASER ENGRAVED 1 2 42166 SEAT VALVE CHECK 1 FPT 316SS 1 3 42199 POPPET MAGNETIC ASSEMBLY DISCHARGE CC 316SS 1 4 42219 COLLAR XACT COUNT ENGRAVED 316SS 1...

Страница 6: ...ct Count Upgrade Kit Item Part Number Description Quantity 1 42199 POPPET MAGNETIC ASSEMBLY DISCHARGE CC 316SS 1 2 42219 COLLAR XACT COUNT ENGRAVED 316SS 1 3 205048 PCC SEALED DIGITAL DISPLAY 1 4 2011...

Страница 7: ...nstructions 1 Loosen set screw 2 Slide the collar off the valve housing away from the retaining ring 3 Disassemble valve body using the flats on the seat and body 4 Use a soft bottle brush and warm wa...

Страница 8: ...lve body using the flats on the seat and body 2 Replace existing O ring with new O ring Discard removed O ring 3 Replace existing poppet with new poppet Discard removed poppet 4 Replace existing sprin...

Страница 9: ...quipment in this manual is protected under U S and foreign patents issued and pending For a complete list of patents visit www graco com patents The equipment in this manual is protected under Registe...

Страница 10: ...ed procedures use and applications other than for intended use or exposure to chemical or physical environments beyond the designated limits of materials and construction will also void the warranty C...

Страница 11: ...ia a RAC Return Authorization Code to QED Environmental Systems 2355 Bishop Circle West Dexter MI 48130 USA 734 995 2547 800 624 2026 FAX 734 995 1170 If any product covered hereby is actually defecti...

Страница 12: ...Operation Manual XACT COUNT REV 00 PN 95416 Page 12 of 12 www qedenv com QED Environmental Systems Inc 2355 Bishop Circle West Dexter MI 48130 1592 1 800 624 2026 info qedenv com A Graco Company...

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