PurePro TRIO PC10470 Скачать руководство пользователя страница 8

 

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When a boiler is located in an unconfined space in a building of conventional frame or masonry construction 

infiltration may provide adequate air for combustion and ventilation. If there is any doubt, install air supply 
provisions for combustion and ventilation air. 

 

 

When a boiler is located in a confined space and air for combustion and room ventilation is from 
inside buildings, the confined space shall be provided with two permanent openings, one starting 12 
inches from the top and one 12 inches from the bottom of the enclosed space.  Each opening shall 
have a minimum free area of 1 square inch per one thousand (1,000) BTU/HR of the total input 
rating of all appliances in the enclosed space, but must not be less than one hundred (100) square 
inches.  These openings must freely communicate with the interior areas having adequate 
infiltration from the outside. 

 

 

When a boiler is installed in a confined space, or in a building of unusually tight construction, air for 
combustion and room ventilation must be obtained from the outdoors by means of two permanent openings 
one starting 12 inches from the top and one 12 inches from the bottom of the enclosed space.  When air is 
taken through the outside wall or vertical ducts, at least one square inch of free opening must be provided per                     
4000 Btu/Hr.  When air is taken through horizontal ducts at least one square inch of free opening must be 
provided per 2000Bth/Hr.  The minimum dimensions of rectangular air ducts shall not be less than 3 inches. 

 

In calculating free area using louvers, grills or screens for the above, consideration shall be given to their 
blocking effect.  Screens used shall not be smaller than 

¼

 inch mesh.  If free area through a design of louver 

or grill is known, it should be used in calculating the opening size required to provide the free area specified.  
If the design and free area is not known, it may be assumed that wood louvers will have 20-25% free area 
and metal louvers and grills will have 60-75% free area.   

 

Louvers and grills shall be fixed in the open position or interlocked with the boiler so that they are opened 
automatically during boiler operation. 

 

Boiler Location

 

 

 

 

Locate the boiler in an area that provides good access to the unit.  To provide the best possible serviceability 
the boiler should be installed using the minimum recommended service and accessibility clearances as 
previously listed.  Under no circumstances should the unit be installed next to combustible materials with 
clearances less than listed in installation clearances above. 

 

 

The boiler should be installed on a level, flat concrete floor or pad that is structurally sound and will support 
the combined weight of the boiler when filled with water.  This boiler is designed to be installed on 
noncombustible flooring only. 

 

The boiler should be installed as close to the chimney as possible while still being located centrally to the 
piping system.

 

  

 

Boiler Block Assembly

 

 

 

Unassembled blocks are provided as a complete kit.  The kit contains the following items: 

(1) Rear Section 

 

 

 

(12) Stud 12mm x 68mm Supply/Return Flange 

(1)Cleanout Door 

 

 

 

(2) Door Hinge with Lock Nuts   

(1) Front Section 

 

 

 

(2) Burner Door Studs 12mm x 118mm 

Intermediate Sections as required 

 

(22) Washers 12mm 

(2) Supply/Return flanges 

 

 

(28) Nuts 12mm 

(2) Supply/Return flange gaskets 

 

(2) Cast iron Baffles 

(1) Lower Front Bushing 

 

 

Tubes Mastic Sealant Sections 

(1) Upper Front Bushing 

 

 

(1) Pipe dope sealant mixture for push nipples 

(2) Bushing gaskets

 

 

Warning:  

Secure boiler sections during assembly to prevent them from tipping over. 

Warning:  

Never install the boiler on top of combustible flooring.  Never install the boiler in 

an area where combustible materials, gasoline or any other products containing flammable vapors 
or liquids are stored. 

Содержание TRIO PC10470

Страница 1: ...OILERS PC6230 PC12590 INSTALLATION AND OPERATOR S MANUAL Keep these instructions with the boiler at all times for future reference BOYERTOWN FURNACE CO PO Box 100 BOYERTOWN PA 19512 1 610 369 1450 www...

Страница 2: ...e resulting from changes made in the field to the boiler or its components or from improper installation Failure to comply could result in severe personal injury death or substantial property damage Y...

Страница 3: ...CO poisoning are often confused with influenza and the highest incidence of poisoning occurs at the heating season which is during flu season A victim may not experience all of the listed symptoms Su...

Страница 4: ...x Call your gas utility company and your local heating contractor from outside the building and notify police and fire department Notice Concealed Damage If you discover damage to the burner boiler or...

Страница 5: ...and Combustion Air 7 Boiler Block Assembly 8 Boiler Trim Piping 11 System Piping 12 Jacket Installation 12 Venting 18 Burner Installation 20 Fuel Piping 21 Wiring 21 Operation 23 Burner Settings 24 Ma...

Страница 6: ...Rating Sq Ft 1600 2040 2465 2910 3335 3760 4195 Water Content Gals 17 20 23 26 29 32 35 Maximum Operating Pressure 58 PSI Approx Shipping Weight Lbs 1170 1300 1435 1540 1660 1785 1900 Dimensions Cabi...

Страница 7: ...installed on combustible flooring The boiler is approved for installation on non combustible flooring only The boiler must not be installed on carpeting or vinyl flooring Minimum clearances to combust...

Страница 8: ...g the opening size required to provide the free area specified If the design and free area is not known it may be assumed that wood louvers will have 20 25 free area and metal louvers and grills will...

Страница 9: ...etely fill all of the channels in the rear element with sealant to ensure edge seal between elements Figure 3 6 Bring the intermediate element to the rear element and place the top twin taper nipple i...

Страница 10: ...split or field assembled will need to be hydrostatic pressure tested in accordance with Section IV of the ASME Boiler and Pressure Code at a pressure equal to 1 1 2 times the maximum allowable pressu...

Страница 11: ...2mm nuts provided Boiler Trim Piping 1 Install the Hydrolevel immersion well in upper right side tapping of the rear boiler section Install the temperature sensor all the way into the well until it hi...

Страница 12: ...d strain on the safety valve body Discharge piping should terminate 6 above the floor to eliminate damage to the structure or personal injury It should be piped to a location where it can be inspected...

Страница 13: ...13...

Страница 14: ...of the boiler as the aquastat immersion well Figure 1 Insulation Installation Cut the 3 x 48 x 87 insulation to the appropriate widths as listed below 6 Section 25 4 x 87 7 Section 30 x 87 8 Section 3...

Страница 15: ...Side Panels The boiler side panels are designed to telescope to the appropriate length in order to fit any size boiler See Figure 2 below for front side and Figure 3 for rear side jacket panels Figure...

Страница 16: ...ose located in the boiler mounting brackets Fasten the sides to the brackets using six 10 x 3 4 hex washer sheet metal screws Install three 8 x 1 2 hex washer head self drilling screws in the holes as...

Страница 17: ...el 3 Run the sensor through the mounting brackets and the jacket side panel Install Top Panels Install stiffener onto bottom side of rear top panel using double faced tape as per figure 7 Place rear t...

Страница 18: ...and thermostat wires if applicable to the control See electrical diagrams for proper connections 4 HydroLevel 3250 Plus The overall range of the High Limit is from 1300 F to 2200 F Typically it would...

Страница 19: ...e lower temperatures produced by higher efficiency furnaces Evidence of potential or existing chimney damage should be determined by visual inspection of the chimney and liner Exterior indicators such...

Страница 20: ...rence in pressure between the air in the vicinity to the regulator and the combustion air supply Ensure that the barometric damper is accessible for adjustment With the burner operating use a draft ga...

Страница 21: ...cal connections to this boiler must be made in accordance with all applicable local codes and the latest revision of the National Electrical Code ANSI NFPA 70 Install a separate circuit properly rated...

Страница 22: ...22...

Страница 23: ...l burner nozzle or gas burner orifice to ensure that the right size and type is properly installed See preliminary settings for proper nozzle size and type 5 Check electrode flame rod settings as they...

Страница 24: ...9 0 LP 1 742 000 1 0 8 2 2 1 5 10 2 11 0 PC12590 Beckett CG10 5 Nat 826 000 1 0 8 1 2 1 6 10 2 9 0 LP 1 826 000 1 0 8 2 1 1 6 10 2 11 0 Note 1 Requires Beckett Propane Restrictor Conversion Kit Inclu...

Страница 25: ...e temperature control cover as needed and note temperature setting With the burner running reduce the high limit setting until the burner shuts off Return the high limit to its original setting 3 Prim...

Страница 26: ...ntenance requirements Vent System Chimney Vent Inspect the chimney to ensure its cleanliness proper sizing and condition Remove any accumulation that may have occurred at the clean out door Inspect an...

Страница 27: ...or corrosive water or atmosphere 5 Owner will be responsible for return of faulty components to Boyertown Pa freight pre paid Boyertown Furnace will not be responsible for 1 Components Manufactured b...

Страница 28: ...led Vent size checked against furnace manual and codes Burner Operation Oil Burner Model _________________Nozzle _______GPH _______Deg ____Type_______ Burner Pump Pressure ______________ Gas Burner Mo...

Страница 29: ...29...

Страница 30: ...30...

Страница 31: ...31...

Страница 32: ...____________ Serial Number ________________________ Name of Purchaser _________________________________________________________________________ Purchaser s Address ____________________________________...

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