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ALTEC AIR, LLC

P1500W Series Air Dryers User’s Guide

Page 57 of 100

P011787 – Rev. S

9.4 Measuring Incoming Voltage

9.4.1

Open Front Panel (section

8.6 ).

9.4.2

Locate the Incoming

POWER

connector inside

the dryer.

9.4.3

Use a Voltmeter to measure

the voltage (inside dryer):

9.4.3.1

Place the probes

between the Power

Connector and terminal

insulation so that they

touch the metal contacts

for BLACK (BROWN) wire and WHITE (BLUE) wire.

The voltage should measure:



110 - 125 VAC

for the P1500W, P1500WLP & P1500WHP models



208 - 230 VAC

for the P1502W, P1502WLP & P1502WHP models

If the incoming voltage measures less than indicated above, it is recommended

that steps be taken at your facility to bring the power to the recommended level of

voltage.

9.4.4

Close Front Panel.

WARNING!

Extreme care should be exercised to avoid contact with live

electrical circuits.

It is highly recommended that you remove all

jewelry before performing any procedures.

Содержание P1500W Series

Страница 1: ...P011787 Rev S P1500W Series Air Dryers User s Guide Models covered P1500W P1500WLP P1500WHP P1502W P1502WLP P1502WHP...

Страница 2: ......

Страница 3: ...2 Introduction PLEASE READ THIS USER S GUIDE THOROUGHLY AND SAVE FOR FUTURE REFERENCE This User s Guide is provided for the benefit of our customers and contains information and direction specific to...

Страница 4: ...8 9 Connecting to Power Fail Alarm Terminals 45 8 10 Connecting via Web Browser 45 8 11 Using the Status Screen 47 8 12 Using the Configuration Screen 50 8 13 Using the Event Screen 51 8 14 Using the...

Страница 5: ...3 8 Can t Create a Low Pressure Alarm 87 13 9 High Humidity 88 13 10 Can t Create a High Humidity Alarm Shutdown 89 13 11 High Flow Rate Alarm 89 13 12 High Cabinet Temperature Alarm 90 13 13 Inconsis...

Страница 6: ...you encounter them WARNING For your safety all the information in this User s Guide must be followed to minimize the risk of electrical shock and prevent property damage or personal injury WARNING Ex...

Страница 7: ...MMENDED AND MAY VOID THE WARRANTY IMPORTANT Performing routine maintenance as outlined in the Maintaining Your Dryer section will ensure optimal performance over the lifecycle of your air dryer CAUTIO...

Страница 8: ...s of dryer variables removable access panel allowing easier access for adjustment and maintenance and ultra quiet Compressor with an industry leading maintenance interval of 8 000 hours 5 2 Key Featur...

Страница 9: ...60 PSI 13 8 413 6 KPa 2 15 PSI 13 8 103 4 KPa 0 30 7 50 PSI 2 52 7 KPa 2 60 PSI 13 8 103 4 KPa Outlet Air Humidity Less than 2 RH Compressor Type Two cylinder 3 4 HP oil less type Drying Method Heatle...

Страница 10: ...ture from compressed air 6 Capacity Control Valve Regulates System Pressure and prevents air from bleeding back through the Heatless Dryer 7 Humidity Sensor Measures the Humidity of the compressed air...

Страница 11: ...at you remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into contact with internal components as there is a potential for some of these com...

Страница 12: ...n of the air dryer 6 2 3 1 Well ventilated and free from abrasive dust or chemicals 6 2 3 2 Ambient temperature is between 40 and 85 F optimal NOTE Higher temperatures will decrease component lifespan...

Страница 13: ...llation Guide not shown Package located inside the dryer 1 120 VAC Power Cord for P1500W P1500WLP P1500WHP models 1 220 VAC Power Cord for P1502W P1502WLP P1502WHP models 1 Precision Bleed Orifice Fit...

Страница 14: ...aterials NOTE If ANY SHIPPING DAMAGE is detected file a claim with the shipping company prior to continuing the installation procedures 6 5 2 Open Front Panel locking latches and remove the Front Pane...

Страница 15: ...se contents package 6 5 5 Remove and discard the packing foam blocks from around the Compressor 6 5 6 Remove the Plug from the Outlet Port by pressing the ferrule down then pulling the plug upward 6 5...

Страница 16: ...011773 section 11 4 6 5 9 Verify that the dryer is powered OFF 6 5 10 Plug AC Power Cord to dryer 6 5 11 Wire or plug the power cord into 110 125 VAC power outlet for P1500W P1500WLP P1500WHP models 2...

Страница 17: ...b until the reading on the pressure gauge is 80 PSI for W WLP 90 PSI for WHP NOTE 90 PSI may be used on W WLP dryers in low flow applications to maintain low humidity 6 5 13 3 Push the knob in to lock...

Страница 18: ...the Outlet Port by pressing the ferrule down then pulling the fitting upward NOTE Save this fitting for use in low flow applications 6 5 17 Connect the air supply line to the Outlet Port NOTE For all...

Страница 19: ...b until the reading on the pressure gauge is 17 PSI for W WLP 60 PSI for WHP 6 5 19 3 Push knob in to lock 6 5 20 Set the Outlet Pressure 6 5 20 1 Pull the Outlet Pressure Regulator knob out or loosen...

Страница 20: ...sten for any hissing sounds which may indicate a fitting or hose air leak With Compressor running 6 5 21 2 Use a 1 inch paint brush to dab soapy water on the air fitting or hose connection to be teste...

Страница 21: ...nts o Well ventilated o Free from abrasive dust or chemicals o Ambient temperature is between 40 and 85 F optimal Shipping foam blocks removed from Compressor System Pressure is set to 80 PSI for W WL...

Страница 22: ...to activate the Limited Warranty on your product Once you register you are eligible to receive free technical support as well as updates concerning your ALTEC AIR products Register Online at www Altec...

Страница 23: ...ituation for potential electrical shock It is highly recommended that you remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into contact wit...

Страница 24: ...ent information screen on the display When pressed again it will allow the information screens to begin cycling again 8 2 4 Arrow Buttons Used to navigate screens and set values 8 2 5 Display Screen S...

Страница 25: ...and older 60 90 PSI for P1500WHP P1502WHP models OUTLET Outlet Pressure regulated by the Outlet Pressure Regulator Flow Air flow out of the system CABINET Temperature of the dryer cabinet compartment...

Страница 26: ...when the Outlet Pressure OUTP rises above the alarm set point for more than one 1 minute Default setting is 12 0 PSI for W models 7 50 PSI for WLP models 35 0 PSI for WHP models See section 13 5 for...

Страница 27: ...for one 1 minute or more the air Dryer will go into SHUTDOWN mode to prevent saturated air from being delivered to the supply line See section 13 9 for troubleshooting information 8 2 10 High Cabinet...

Страница 28: ...the required maintenance See section 10 3 for maintenance information 8 3 Accessing the Setup Menu The P1500W has three 3 Setup sections System Setup Used to set specific values for the system Alarm S...

Страница 29: ...ccess the menu selected or press the Left Arrow Button to Escape to the information screens 8 4 Using the System Setup Menu In the Setup Menu 8 4 1 Press the Up Down Arrow Buttons to Select the S in S...

Страница 30: ...on to confirm the selected choice This will lock in the new setting 8 4 4 Press the Up Arrow Button to access the next screen 8 4 5 Set Start Up Delay default setting is 0 seconds 8 4 5 1 Press the En...

Страница 31: ...Up Arrow Button to access the next screen 8 4 7 Reset Compressor Total Time 8 4 7 1 Press the Enter Button to access the reset screen 8 4 7 2 Press the Left Right Arrow Buttons to Select the correct...

Страница 32: ...o Factory Default Values 8 4 10 Press the Up Arrow Button to access the next screen 8 4 11 Set Date 8 4 11 1 Press the Enter Button to access the edit screen 8 4 11 2 Press the Left Right Arrow Button...

Страница 33: ...Right Arrow Buttons to Select the digit to change 8 4 12 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 4 12 4 Press the Enter Button to submit the new setting 8 4 12 5...

Страница 34: ...ttons 8 4 1 5 Press the Enter button to select the file 8 4 1 6 Press the Left Right Arrow Buttons to Select the correct choice Yes or No and begin the update 8 4 2 System Units 8 4 2 1 Press the Ente...

Страница 35: ...he new setting 8 4 3 5 Press the Left Right Arrow Buttons to Select the correct choice Yes or No 8 4 3 6 Press the Enter Button to confirm the selected choice This will reset the device and lock in th...

Страница 36: ...o confirm the selected choice This will lock in the new setting 8 5 4 Press the Up Arrow Button to access the next screen 8 5 5 Set High Outlet Threshold default setting is 20 00 PSI 8 5 5 1 Press the...

Страница 37: ...Press the Left Right Arrow Buttons to Select the digit to change 8 5 7 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 5 7 4 Press the Enter Button when to submit the new...

Страница 38: ...s or No 8 5 9 6 Press the Enter Button to confirm the selected choice This will lock in the new setting 8 5 10 Press the Up Arrow Button to access the next screen 8 5 11 Set High Duty Cycle default se...

Страница 39: ...8 5 13 1 Press the Left Right Arrow Buttons to Select the digit to change 8 5 13 2 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 5 13 3 Press the Enter Button to submit...

Страница 40: ...setting 8 5 15 Set Subnet Mask default is 255 255 255 000 8 5 15 1 Press the Enter Button to access the edit screen 8 5 15 2 Press the Left Right Arrow Buttons to Select the digit to change 8 5 15 3 P...

Страница 41: ...git to change 8 5 16 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 5 16 4 Press the Enter Button when to submit the new setting 8 5 16 5 Press the Left Right Arrow Butt...

Страница 42: ...n when to submit the new setting 8 5 17 5 Press the Left Right Arrow Buttons to Select the correct choice Yes or No 8 5 17 6 Press the Enter Button to confirm the selected choice This will lock in the...

Страница 43: ...m the selected choice This will lock in the new settings 8 5 19 Set Monitoring System Address default is 0 8 5 19 1 Press the Enter Button to access the edit screen 8 5 19 2 Press the Up Down Arrow Bu...

Страница 44: ...he network setup menu 8 6 Open Front Panel 8 6 1 Open Front Panel locking latches and remove the Front Panel 8 7 Depressurizing the Dryer 8 7 1 Open Front Panel section 8 6 8 7 2 Pull the ring handle...

Страница 45: ...e Panel 8 9 Connecting to Power Fail Alarm Terminals 8 9 1 Open Panel 8 9 2 Locate the external Power Fail pins on the Control Board 8 9 3 Wire the Power Fail Alarm wire pair to the Control Board as r...

Страница 46: ...o use the IP Address 192 168 1 101 This will make the Laptop PC compatible with the Air Dryer Use Internet Explorer 6 0 or newer or Mozilla Firefox Web Browser 8 10 1 Type the IP Address of the P1500W...

Страница 47: ...0 P011787 Rev S 8 11 Using the Status Screen Displays the readings and alarms monitored in the P1500W Series Air Dryer Provides remote ALARM RESET Readings are displayed in BLACK unless an alarm is pr...

Страница 48: ...m if any alarms are present Keyword validation is required for ALARM RESET and RESET TOTAL RUN TIME 8 11 1 Resetting an Alarm 8 11 1 1 Click on the ALARM RESET Button to remotely reset Air Dryer alarm...

Страница 49: ...00 P011787 Rev S 8 11 2 Resetting Compressor Total Run Time 8 11 2 1 Click on the RESET TOTAL RUN TIME Button to remotely reset Compressor Total Run Time displayed on Status Screen 8 11 2 2 Enter Keyw...

Страница 50: ...s and Keyword can be made in this screen NOTE Reference Appendix section 14 2 for Limits Defaults and Formats Values in BLUE represent the current setting The Enter Key is used to change values Clicki...

Страница 51: ...es Air Dryers User s Guide Page 51 of 100 P011787 Rev S 8 13 Using the Event Screen Displays all events such as alarms changes made and alarm resets registered by the P1500W Series Air Dryers This scr...

Страница 52: ...ALTEC AIR LLC P1500W Series Air Dryers User s Guide Page 52 of 100 P011787 Rev S 8 14 Using the Firmware Screen Displays the current firmware version and date of the P1500W Series Air Dryers...

Страница 53: ...ting via SNMP Using SNMP to connect and communicate with the P1500W Series Air Dryer is dependent upon the specific SNMP Management software used on your network This software requires a SNMP Definiti...

Страница 54: ...ing a situation for potential electrical shock It is highly recommended that you remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into cont...

Страница 55: ...the Compressor running the running amps should measure 6 3 amps or below for the P1500W P1500WLP P1500WHP models 3 2 or below for the P1502W P1502WLP P1502WHP models If the Compressor measures over ru...

Страница 56: ...ard over wire 6 9 3 6 Power the air dryer ON 9 3 7 Use a Voltmeter to measure the voltage 9 3 7 1 Place the probes over terminals for wire 5 and wire 6 The voltage should measure 110 125 VAC for the P...

Страница 57: ...the metal contacts for BLACK BROWN wire and WHITE BLUE wire The voltage should measure 110 125 VAC for the P1500W P1500WLP P1500WHP models 208 230 VAC for the P1502W P1502WLP P1502WHP models If the i...

Страница 58: ...f back wall When the Compressor should be running 9 5 3 Use a Voltmeter to measure across the AC terminals Should measure 0 VAC 9 5 4 Use a Voltmeter to measure across the DC terminals Should measure...

Страница 59: ...placed If any of the DC voltage measurements are different that indicated above the Control Board may be defective and should be replaced See sections 11 1 for part detail and 11 5 for ordering inform...

Страница 60: ...ver the Compressor for this test i e piece of cardboard 9 6 3 Locate the heatless dryer purge solenoids inside the air dryer 9 6 4 Place your hand beneath the purge solenoids to feel for purging air A...

Страница 61: ...hooting information 9 7 Testing Unloader Valve With the Compressor running 9 7 1 Open Front Panel section 8 6 9 7 2 Locate the Unloader Valve on the left side of the Dryer 9 7 3 With a 9 16 wrench dis...

Страница 62: ...part detail and 11 5 for ordering information 9 7 5 With a 9 16 wrench connect hose to the Unloader Valve 9 7 6 Close Front Panel 9 8 Measuring Heatless Dryer Solenoid Voltage With the Compressor runn...

Страница 63: ...els 9 8 4 Close Front Panel If the voltage does not measure as indicated above this is an indication that the Cycle Timer is defective and should be replaced See sections 11 3 for part detail and 11 5...

Страница 64: ...Testing Safety Relief Valve 9 10 1 Open Front Panel section 8 6 9 10 2 Pull the ring handle on the Safety Relief Valve to verify air pressure is released 9 10 3 Release ring handle and verify that no...

Страница 65: ...ring handle on the Safety Relief Valve to release air pressure from the air tank 9 11 5 Verify the Compressor turns on when the tank pressure TANK falls to 25 0 PSI for the P1500W P1500WLP P1502W P150...

Страница 66: ...ing handle on the Safety Relief Valve when necessary to keep the Tank Pressure TANK from reaching 90 PSI This prevents the Compressor from shutting down When the Compressor runs for 3 00 minutes unles...

Страница 67: ...e Page 67 of 100 P011787 Rev S 9 13 Testing Humidity Alarm and System Shutdown 9 13 1 Power the air dryer OFF 9 13 2 Open Front Panel section 8 6 9 13 3 Depressurize the air dryer 9 13 4 Unscrew and r...

Страница 68: ...0 0 After three 3 minutes verify that a Humidity Alarm appears and the dryer goes into SHUTDOWN mode 9 13 7 Replace the Humidity Sensor into the Humidity Block 9 13 8 Press the RESET Button to clear t...

Страница 69: ...egulator knob out or loosen the retaining nut LP Models 9 14 4 Turn knob clockwise until Outlet Pressure OUTP reading climbs over 12 0 PSI for P1500W P1502W models 7 50 PSI for P1500WLP P1502WLP model...

Страница 70: ...ting information 9 15 Testing Low Outlet Pressure Alarm 9 15 1 Make a note of the current Outlet Pressure OUTP reading 9 15 2 Open Front Panel section 8 6 9 15 3 Pull the Outlet Pressure Regulator kno...

Страница 71: ...ckwise until Outlet Pressure OUTP reading rises to the reading recorded in step 9 15 1 9 15 6 Push knob in to lock or tighten the retaining nut LP Models 9 15 7 Press the RESET Button 9 15 8 Close Fro...

Страница 72: ...OR MAY OCCUR With Compressor NOT running 9 16 1 Listen for any hissing sounds which may indicate a fitting or hose air leak With Compressor running 9 16 2 Use a 1 inch paint brush to dab soapy water o...

Страница 73: ...record all completed maintenance for historical tracking and reference purposes The log sheets include a Section reference column which indicates the User s Guide section containing the information ab...

Страница 74: ...faces may be hot Use care when coming into contact with internal components as there is a potential for some of these components to become hot when in operation or standby IMPORTANT Performing routine...

Страница 75: ...rming procedures not described in this User s Guide or installing components not supplied by ALTEC AIR is NOT RECOMMENDED AND MAY VOID THE WARRANTY IMPORTANT After performing any maintenance always so...

Страница 76: ...Set System Pressure 80 PSI for P1500W P1500WLP P1502W P1502WLP models 90 PSI for P1500WHP P1502WHP models 0 Set Static Pressure 17 PSI for P1500W P1500WLP P1502W P1502WLP models 60 PSI for P1500WHP P...

Страница 77: ...Kit P012252 11 4 Read Record Flow Rate FLOW 8 Measure Record Compressor Amp Draw 9 2 Set System Pressure 80 PSI for P1500W P1500WLP P1502W P1502WLP models 90 PSI for P1500WHP P1502WHP models 6 Set St...

Страница 78: ...art Number Quantity Recommen d Spare Precision Bleed Orifice Fitting P013349 1 Power Switch M038428 1 Fan P40801 1 Static Pressure Regulator W WLP models WHP models P010279 P010622 1 Air Tank 1 Solid...

Страница 79: ...lator W models WLP models WHP models P010279 P012316 P010622 1 Flow Block 1 Unloader Valve P1500W Series 110 VAC P1502W Series 220 VAC P011022 P010453 1 Safety Relief Valve P011777 1 Control Board P01...

Страница 80: ...Parts Description Part Number Quantity Recommend Spare Heatless Dryer P1500W Series 110 VAC P1502W Series 220 VAC PHF2C106023 PHF2C20623 1 Desiccant Chamber P2004036 2 Cycle Timer P1500W Series 110 V...

Страница 81: ...ake filter Compressor muffler P018302 2 8 000 Hour Maintenance Kit Includes heatless dryer maintenance kit and Compressor maintenance kit P012252 1 Universal Rack Mounting Kit Includes mounting bracke...

Страница 82: ...ponents goes beyond the scope of this User s Guide and will not be covered Please refer to the information included with the specific replacement part for this instruction Once you have identified you...

Страница 83: ...d o Replace desiccant o rings check valves springs and complete solenoid assembly o Test proper component operation Desiccant Tower Repack o Clean out tower and replace desiccant filter and o ring Cir...

Страница 84: ...ection begins with the most likely cause s of the issue Otherwise they start from the simplest possibilities and progress to more complicated ones This troubleshooting guide is designed to be easy to...

Страница 85: ...maintenance of this air dryer require the equipment to be running creating a situation for potential electrical shock It is highly recommended that you remove all jewelry before performing any proced...

Страница 86: ...re Alarm set point Raise High Outlet Pressure Alarm set point 13 6 Can t Create a High Pressure Alarm Possible Cause Check Corrective Action Defective Outlet Pressure Regulator Verify that the Outlet...

Страница 87: ...Tighten any loose connections as required 13 8 Can t Create a Low Pressure Alarm Possible Cause Check Corrective Action Defective Outlet Pressure Regulator Verify that the Outlet Pressure Regulator c...

Страница 88: ...thin acceptable levels Raise High Humidity Alarm set point Over 10 not recommended Defective Humidity Sensor Perform the Testing Humidity Alarm and System Shutdown test section 9 13 Troubleshoot Can t...

Страница 89: ...Verify that Humidity reading fails to climb higher than 15 or creates sporadic readings Replace Humidity Sensor section 11 1 Defective Control Board Verify that Humidity reading is over 15 for more t...

Страница 90: ...section 11 4 Defective Cycle Timer Measure voltage going to the Heatless Dryer Solenoid Valves section 9 8 If voltage IS NOT present replace the Cycle Timer section 11 3 13 14 Compressor Doesn t Opera...

Страница 91: ...essor and Air Tank for air leaks section 9 16 Connect tighten or replace leaking component 13 16 Compressor Excessive AMP Draw Possible Cause Check Corrective Action Restriction in air line Remove Dis...

Страница 92: ...lowing high amounts of air the Unloader Valve is defective Replace Unloader Valve section 11 2 Defective Heatless Dryer Solenoid Valve Verify consistent Heatless Dryer cycling section 9 6 If either si...

Страница 93: ...mpressor has run longer than the verified High Compressor Last Run Time Alarm Set Point above Replace Control Board section 11 2 if the Compressor runs longer than the verified High Compressor Last Ru...

Страница 94: ...ave exhausted all of the potential problems and solutions covered in the Troubleshooting Your Dryer section and you still require further assistance to correct a problem contact ALTEC AIR Technical Su...

Страница 95: ...ALTEC AIR LLC P1500W Series Air Dryers User s Guide Page 95 of 100 P011787 Rev S 14 Appendix 14 1 Wiring Diagram...

Страница 96: ...5 0 30 25 0 PSI High Humidity Alarm 3 15 10 YES High Compressor Last Run Time Alarm 2 00 5 00 3 00 Minutes High Cabinet Temperature Alarm 120 Deg F YES Compressor Total Run Time Alarm 8000 Hours 14 2...

Страница 97: ...Time Reading Numeric Hours Compressor Last Run Time Reading Numeric Seconds System Status ON SHUTDOWN Compressor Status ON OFF Fan Status ON OFF Heater Status Outdoor Unit Only ON OFF Alarm Readings...

Страница 98: ...y the user and the user in turn should file any damage claim against the carrier All warranty items are F O B Broomfield Colorado Freight charges are the responsibility of the user This warranty shall...

Страница 99: ...olorado 80020 800 521 5351 303 427 3700 Fax 303 657 2233 info AltecAIR com www AltecAIR com 16 2 Sales 800 521 5351 option 2 Fax 303 657 2205 sales AltecAIR com parts AltecAIR com 16 3 Service 800 521...

Страница 100: ...___________________________________ ________________________________________________________________________ ________________________________________________________________________ __________________...

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