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INDUSTRIAL

Fuel Air Separation System

PROTECTED UNDER THE FOLLOWING PATENTS

CANADA UNITED STATES OF AMERICA

MEXICO

2,108,391 5,355,860; 5,746,184; 6,729,310 270409

NEW ZEALAND

ITALY

AUSTRALIA

HONG KONG

ECUADOR

532356 1362177

2005101054

1061420

PL10-2021

Additional Foreign Patents Issued and Pending in Europe, South America, Japan, and China

INSTALLATION MANUAL

UNIVERSAL DIESEL ENGINE APPLICATIONS

AIRDOG

FPII-125

NOW WITH DEMAND FLOW

Providing “Test Cell Performance” in “Real World Conditions” Since 1993

Proudly Made in the USA

www.airdogdiesel.com

1-573-635-0555 or

1-877-463-4373

Revised 6/22/2021

Содержание Airdog FPII-125

Страница 1: ...G ECUADOR 532356 1362177 2005101054 1061420 PL10 2021 Additional Foreign Patents Issued and Pending in Europe South America Japan and China INSTALLATION MANUAL UNIVERSAL DIESEL ENGINE APPLICATIONS AIR...

Страница 2: ...2 THE RIGHT CHOICE FOR YOUR DIESEL ENGINE INDUSTRIAL Fuel Air Separation System SMALL and COMPACT 7 Long x 3 2 Wide x 10 Tall...

Страница 3: ...ible When Air Vapor is present in a fuel injection system the pressure buildup and injection of fuel is delayed while the air vapor is being compressed This delays the injection timing causing a short...

Страница 4: ...Quick Connect System The SAE J2044 quick connect system is the most commonly used system in the automotive industry The images below show the formation of the SAE J2044 connection To connect the asse...

Страница 5: ...Contents Section 2 Installation and Safety Guidelines Section 3 Parts List INSTALLATION PROCEDURES Section 4 Fittings Brackets and Mounting Section 5 Fuel Lines Section 6 Wire Harness Section 7 Initi...

Страница 6: ...the vehicle s tires to prevent rolling CAUTION Disconnect the battery cables before proceeding with the AirDog installation CAUTION Wear safety glasses when operating power tools such as drills and g...

Страница 7: ...e Quick Connect Fitting 4A 9 FQC3890 2 1 2 M J2044 Quick Connect x 9 16 UNF 4A 9 08J2044916UNF 1 3 8 M J2044 Quick Connect x 5 16 UNF 4A 9 06J2044516UNF 3 8F JICX x 1 2 Push lock Hose Barb 4A 1 09 08...

Страница 8: ...8 PureFlow Technologies Inc AirDog FPII 125 Universal Applications Illustration of Quick Connect Components Section 4 Fittings Brackets and Mounting...

Страница 9: ...res 1 2 and 3 Using a 3 4 deep socket torque the fittings to 120in lb or 10ft lb Do NOT overtighten the fittings or damage may occur 4 2 Dip the threaded end of the 3 8 M J2044 quick connect x 5 16 UN...

Страница 10: ...a 3 16 allen and a 1 2 wrench The bracket assembly should look like Figure 7 4 5 Attach the AirDog FPII 125 to the frame bracket assembly as shown in Figure 8 using the supplied hardware in the mounti...

Страница 11: ...mounting bracket you may remove part or all of it as needed Be very careful not to damage the frame flange 4 7 Clamp the frame between the AirDog bracket assembly and the backing plate PN 010 3C 0002P...

Страница 12: ...is not recommended to pre cut fuel lines as pre cut lengths may not be accurate 5 1 Take the fuel line end and lubricate the barbed end with clean motor oil Figure 13 and press it into the fuel line u...

Страница 13: ...ure 17 Then connect the swivel end to the fuel inlet of the injection pump A 8 M JIC x 3 8 M ORB Adapter PN 4A 1 01 08 06 S has been supplied in this kit however you may need to adapt as necessary for...

Страница 14: ...pped Also remove the factory supply line between the filter canister and the injection pump Then plug the ports on the filter canister Figure 19 This will prevent fuel spillage Section 5 Fuel Lines Fi...

Страница 15: ...rn line along the frame away from any hot or moving parts such as exhaust or driveshaft to the tank Cut the fuel return line to length and insert a 8 F JIC Swivel x 1 2 Pushlock Hose Barb PN 4A 1 09 0...

Страница 16: ...apter PN 4A 1 02 08 06 SZ have been included in this kit and are adaptable to most applications As an example Figure 22 shows the 3 8 NPT Tee used to Tee the AirDog return with the engine fuel return...

Страница 17: ...ecific engine application Attach to the connection where the factory suction line was just removed in the previous step A 8 M JIC x 3 8 M ORB Adapter PN 4A 1 01 08 06 S has been supplied in this kit h...

Страница 18: ...rDog Wire Harness Relay to the Vehicle 6 1 Secure the AirDog wire harness relay to the vehicle This picture shows the relay mounted on the firewall 6 2 Route the AirDog wire harness pump motor lead an...

Страница 19: ...hrough the Firewall 6 4 If an access hole is available remove the plug and route the lead through the hole If no access hole is available select the best location and drill a 5 8 hole in the firewall...

Страница 20: ...harness to the positive marked orange quick connect terminal on the indicator light see image above Then connect the negative blue wire lead on the wire harness to the negative unmarked quick connect...

Страница 21: ...ties to protect from chafing and abrasion Recheck all electrical lines and secure as necessary Checking for Excessive Pump Noise NOTE Each AirDog FPII 125 has been manufactured in a quality controlled...

Страница 22: ...low the insturctions printed on the pre filter for proper tightening procedures Check the water separator pre filter for plugging Clean or replace as necessary If the light continues to be on check th...

Страница 23: ...NOTES...

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