Pulsarlube USA, Inc.
ISO9001 Registered, Single Point Lubricator Company
Pulsarlube USA, Inc
4312 DiPaolo Center. Glenview, IL 60025
TEL: 847-795-0591
FAX: 847-7895-0119
Web Site:
www.pulsarlubeusa.com
Email: [email protected]
FORM
DOC#: PM-T-101
Aug, 2007(Rev05)
Disposable 500cc Service pack
Initial Installation Procedure.
1. Make sure the lubrication point is manually lubricated with a grease gun to ensure that the bearing has a clear
passageway before installing your 500cc unit. It is recommended that this procedure be conducted using
either the same or a compatible lubricant with what is contained in the grease cartridge of the Pulsarlube M
500cc unit
2. If any doubts exist in regards to a clear lubrication flow, test the backpressure of the bearing with a grease
gun connected to a pressure gauge. Ensure that the break – off pressure is below 500 psi (approx. 35 kg-
f/cm
2
: 34.5 bar). Note that it is always desirable to keep the constant delivery pressure as low as possible.
3. Insert the Battery Pack into the battery compartment of the main unit. (Make sure that the battery is locked in
place after insertion by turning the metal clip on top). Place the pointed open end of the Top Housing over the
lubricators’ top check valve and turn Top Housing clockwise until you hear the Top Housing “click”.
4. Open Top Housing Cap and put 500cc grease pouch and replace Top Housing Cap.
5. Turn the Pulsarlube ML500 unit ON by depressing the Power Button for 2 seconds. To confirm that the LCD
is working, make sure that the Red LED blinks once as soon as you press the “Power” button. The unit is
working as long as the LCD displays information.
6. To test that the unit is functioning properly, simply follow the TEST MODE PROCEDURE
:
•
Press the
Power button first (for 2 seconds) to turn on unit, and then press the TEST button for 2
seconds. The unit will begin start dispensing grease. The unit will operate continuously in Purge mode
and go through an entire cycle of (approximately 2 min).
•
To deactivate the TEST MODE FUNCTION, press the TEST button again. The unit will stop testing within
the next 20 seconds.
•
If the unit is malfunctioning or if you encounter any difficulty, please refer to the troubleshooting guide.
7. Depress the
MODE
button to set the dispensing rate. Each time the
MODE
button is depressed,
the dispensing rate changes in ascending order
i.e. 1
►
2
►
4
►
6
►
12
►
18
►
24
►
H.
Note
:
(H = Half month.)
Note
: If you are unable to program a setting and a lock icon is displayed, press the mode button for
2 seconds until the lock icon disappears. Program your lubricator. The unit will automatically
lock 60 seconds after you stop pressing any of the 3 programming buttons.