If after running test mode is
still present:
250
125
Installation Instructions
For Completely Assembled Pulsarlube M unit - Initial Installation
Before installation of the Pulsarlube M unit, remove contaminants around the lube
point and ensure a clear passage by purging the lube point with a manual grease gun.
Remove the grease nipple and check for hardened grease at the bearing lube point.
If hardened grease exists, clean the lube point before mounting the Pulsarlube M unit
on the bearing.
125
125
125/250
Turn the Pulsarlube M unit ON by pressing the POWER button for 2 seconds.
To confirm that the LCD is turned on, make sure that the red LED blinks once as
soon as the POWER button is depressed.
Press the TEST button for 2 seconds to run a test cycle.
The unit will start to dispense grease and operate continuously in purge / test mode.
This process will last approximately 2 minutes to ensure every function of lubricator
works properly.
Select the appropriate grease pouch volume by pressing the 125/250/TEST button.
Press the MODE button to program the dispensing period.
Each time the MODE button is pressed, the dispensing period changes in ascending
order: 1▶ 2 ▶ 3 ▶ 6 ▶ 12 ▶ H (H=Half month)
125
125/250
Install the Pulsarlube M unit on the lube point using appropriate adapters and
accessories as needed. Make sure that adapters and accessories are firmly tightened.
The installation date and the scheduled date of lube cycle completion should be
logged for maintenance purposes.
Service Pack Installation
If the Pulsarlube M unit is provided with a replaceable service pack, the following procedure is required before step #2 of above.
For complete
service pack installation instruction, please refer to the Service Pack user manual, step #3~7 in the section of "How to
Replace a Service Pack".
Quick Reference for Service Pack Installation
1
2
3
4
1
2
3
4
5
6
5
Troubleshooting Guideline
WARNING
Symptom
Possible Cause of Trouble
LCD Display
Troubleshooting Steps
^Electrical malfunction of CPU or circuitry
^Contact problem (open circuit) at buttons in
control panel
^Electrical malfunction of CPU or circuitry
^Battery pack installed incorrectly
^Faulty or damaged battery pack
^Old battery pack was not replaced
1. Make sure the battery pack is installed correctly
2. Replace battery pack
Contact your local supplier or manufacturer for either repair
or replacement
3.
Contact your local supplier or manufacturer for either
repair or replacement
^The battery pack must be replaced together with each
grease pouch replacement
^Keep battery pack stored in a cool, dry place to prevent
damage
^Expired battery pack
^Extreme storage conditions
(
temperature or
humidity
)
^Faulty or damaged battery pack
^Extreme operating conditions
1. Ensure operating environment meets requirements
2. Replace battery pack
^Over lubrication
^High backpressure in lube line due to hardened
grease, ruptured lube line, long distance remote
installation, etc.
^Low battery power due to extreme operating
conditions
^Grease pouch incorrectly fitted
^Grease pouch empty
^Grease hardens due to cold temperature or
high oil separation
^Install and secure grease pouch correctly
^Replace grease pouch and battery pack
^Use appropriate quality grease for operating environment
Unit Won't
operate
Low Battery
Indication
Excessive backpressure exists due to:
Unit Won't
Dispense
Grease
Normal
Normal
Blank
Screen
^Pump priming issue due to
inadvertently entrapped air pockets
unlock
unlock
1. Gently depress the check
valve a few times with a
thin Allen wrench,
screwdriver, or similar tool
1. Deactivate Auto Lock
3. Check if grease is
dispensing
^Replace battery pack
^Check backpressure in lube line
^Check grease dispensing rate
^Reduce remote installation distance
^Use a lithium battery pack in
extreme environments
2. Run test mode and check
that grease is dispensing
2. Run test mode
If the issue is not solved, refer to
the steps below.
If after running test mode is
no longer present, it is okay to
reinstall the lubricator.
