Housing
Pouch
Spring
Pouch
Plate
Grease
Pouch
Pump
Worm
Gear
LCD
Main
Body
Connecting Thread
(3/8" M BSPT)
Press the TEST button for 2 seconds
to run a test cycle and check for proper
operation of the unit.
Press the MODE button to program the
dispensing period.
Remove contaminants around
the lube point.
Ensure a clear passage using a manual
grease gun.
Note1
Remove any hardened grease
by purging the lube point with a manual grease gun.
Note2
The grease in the equipment and the grease
contained in the unit should be the same or compatible.
Remove the grease nipple and install
appropriate adaptors.
Refit the top housing on the unit and turn
clockwise until it clicks.
Install the Pulsarlube EX unit on the lube point.
When the selected dispensing period has
completed, replace the unit with the Service
Pack according to step #3~7.
Carefully screw the grease pouch in by
turning clockwise. Do not over tighten.
Select the appropriate grease pouch
capacity by pressing the 125/250/TEST
button.
Note the installation date and the scheduled
completion date of lube cycle on the lubricator
using the label provided in the Service Pack for
maintenance purposes.
Installation/Disposal Guidelines
Troubleshooting Guidelines
Product Details
Insert a new battery pack.
Check the grease pouch capacity and the
service pack items (battery pack, grease
pouch & dust cover).
1
4
3
6
7
9
12
Press the POWER button for 2 seconds to
turn the unit on
Install the dust cover over the lubricator for
added protection.
Purge the grease pouch until grease comes
out of the tip.
5
8
14
11
2
13
Note
10
Symptom
: Blank LCD screen
Possible Cause
: Electrical malfunction of CPU
or circuitry, battery problem
Solution
: Replace battery pack or press reset
button to restart the lubricator. If the problem
persists, contact your supplier.
Symptom:
Low Battery Indication
Possible Cause:
Rapid power consumption due
to improper storage or harsh operating conditions
(temperature, humidity, or high backpressure).
Remedy:
Store the battery pack in cool, dry place
and choose proper battery type for application.
Optional lithium battery pack is available for more
advanced applications.
Symptom:
Excessive Backpressure Indication
Possible Cause:
Excessive backpressure due to
hardened grease, over-lubrication, ruptured lube
line, long distance remote installation, etc.
Solution:
A) Check backpressure at lube point
and/or lube line, B) check grease dispensing rate,
C) reduce remote installation distance, or D) use
manual grease gun to clear blockage.