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17.  Reinstall the bottom valve adaptor and drain plug and then 

partially fill the housing with the appropriate liquid.  

18.  Remove the rubber band.  
19.  Unfold the top flange and center both the top and bottom of 

the HYDRAtube (Figure 31) 

20.  Reassemble the top and bottom adaptor parts, torque the 

tie bar bolts to the recommended value. 

21.  If the HYDRAtube housing has been removed from the 

pump head and the hydraulic prime lost, follow the flat 
diaphragm re-priming procedure before re-priming the 
intermediate/housing chamber.   

 

 

 

 

 

 

 

 

 

 

      

 

 

 

 

 

 

 

  Figure 31

 

 

 
 

 

The following steps apply to PFA HYDRATUBES 

 

 

 

 

 

 

 

 

 

22.  Pick up the edge of the HYDRAtube flange and bend it upwards so that it is even with the 

body of the tube.  Avoid creasing the tube material.   

23.  While keeping the flange bent up, lift and remove the HYDRAtube adaptor and any gaskets 

beneath it.  

24.  Pull the HYDRAtube out from the bottom by a combination of twisting and bending.  Also 

remove any gaskets which were beneath the bottom 
tube adaptor.   

25.  Inspect the tube for any damage (i.e. cuts, cracks, 

chemical attack).  Replace if necessary.  

26.  When installing a tube do not use tools which may 

cut or damage the tube 

27.  Obtain a rubber band.  
28.  Place one flat gaskets in the top recess of the 

HYDRAtube housing.  

29.  Check the bottom HYDRAtube adaptor, it should 

have one flat gasket on it.  Carefully straighten the 
flange on one end of the tube and work it through the 
adaptor and gasket.  Slide the adaptor and gasket to 
the opposite end of the HYDRAtube.  

 

 

       

Figure 32a

 

 

30.  Now tightly wrap the straightened end of the HYDRAtube with a rubber band. (Figure 32a) 
31.  Work the wrapped end of the HYDRAtube up through 

the bottom hole of the housing, rotating gently to work 
the HYDRAtube upward to the top of the housing.  

32.  With a slight push at the bottom flange of the tube, guide 

the nose of the HYDRAtube to the center and out the top 
hole in the housing.  

33.  Work the top tube adaptor over the top end of the tube.  

It may be necessary to remove the rubber band first.  

 
 

 

 

 

 

 

 

 

 

 

       

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 Figure 32b 

 

34.  Unfold the top flange and center both the top and bottom of the HYDRAtube.  Make certain 

the HYDRAtube flanges are seated in the HYDRAtube adaptors.  

35.  Reassemble the top and bottom adaptor parts, torqueing the tie bar bolts to the 

recommended value.   

36.  If the HYDRAtube housing has been removed from the pump and the hydraulic prime lost, 

follow the flat diaphragm re-priming procedure before re-priming the intermediate/housing 
chamber.  

 

Содержание PulsaPro PP680

Страница 1: ...PulsaPro HYDRAULIC DIAPHRAGM METERING PUMPS PP680 PP880 PP7120 Installation Operation Maintenance Manual Bulletin IOM PRO 001 Rev 1 2...

Страница 2: ...stall or maintain this equipment Observe all special instructions notes and cautions Act with care and exercise good common sense and judgment during all installation adjustment and maintenance proced...

Страница 3: ...4 2 Nameplate Identification 8 4 3 Flow Rate 9 4 4 Intended Use 9 4 5 Components and Operation 9 5 Installation 14 5 1 Location 14 5 2 Ideal Metering Pump Installation 15 5 3 Suction Pressure Requirem...

Страница 4: ...al Sales Representatives 36 10 3 Factory Service Support 36 11 APPENDIX I 37 11 1 PULSAlarm Leak Detection System 37 11 2 PULSAlarm Leak Detection Diaphragm 37 11 3 Priming of Leak Detection Diaphragm...

Страница 5: ...g Each Pulsafeeder metering pump is a reliable quality product subject to careful final inspection to ensure their proper functioning and found compliance with the specified performance The final test...

Страница 6: ...l will void the warranty and will release Pulsafeeder from any liability for damage caused to persons or property resulting from such actions Pulsafeeder is considered released from any liability in t...

Страница 7: ...vacuum leak detection system ensure that a vacuum is drawn before operating the pump See Appendix I for more information After twelve months of storage Pulsafeeder Warranty cannot cover such items whi...

Страница 8: ...on Each pump carries a nameplate for identification with the following information o Model Series o Serial Number o Rated Flow o Rated Pressure o KOPkit recommended spare parts o Piston Diameter o Gea...

Страница 9: ...ntended Use PulsaPro 680 880 and 7120 pumps are designed for dosing liquid fluids flammable acids alkaline solvents etc at ambient temperature or heated suitable for continuous service These pumps are...

Страница 10: ...aPro diaphragm constructions the flat diaphragm is hydraulically balanced and operates stress free providing exceptional life and accuracy Figure 5 HYDRAtube is the best choice for sheer sensitive hig...

Страница 11: ...pressure up to 3 000 PSI 207 BAR and is rated NEMA Type 7 EEMAC7 Class 1 Division 1 Groups C D Class 1 Zone 1 Groups IIA IIB UL cUL CE ATEX An optional pressure gauge is also available for visual indi...

Страница 12: ...e pump only does not provide an overall system protection Figure 11 Manual Control Stroke Adjustment The PulsaPro pump flow rate is adjusted by changing the stroke length on a scale from 0 100 The str...

Страница 13: ...tional information on your XAE please download or review a copy of the IOM Figure 13 Gear Ratio Assembly Motor Adaptor PulsaPro pumps are driven by a standard C face electric motor mounted on the adap...

Страница 14: ...stallation 5 1 Location When selecting an installation site or designing a skid package consideration should be given to access for routine maintenance PulsaPro pumps are designed to operate indoors a...

Страница 15: ...ceptible to dirt and other solid contaminants unless designed for that service and any accumulation can cause a malfunction The strainer should be located between the suction shutoff valve and the pum...

Страница 16: ...the process liquid may cavitate inside the pump degrading metering accuracy To maintain prime on a suction installation a foot valve is required In addition suction pressure must be maintained at a m...

Страница 17: ...connected to either open or to close upon detection of a diaphragm leak condition Contacts or wires are identified as follows Normally Open NO Wire Color White Normally Closed NC Wire Color Red Common...

Страница 18: ...P680 Orange 19 23 oz PP880 PP7120 39 44 oz 6 2 Drive Motor Installation PulsaPro pumps may be shipped with the drive motor packed separately This is done to avoid damage during transport o Remove the...

Страница 19: ...dor s nameplates and instructions and according to any appropriate national and local electrical codes and regulations 6 4 Motor Rotation Verification of the motor direction is necessary at startup Th...

Страница 20: ...of the pump is critical to proper operation 7 3 Priming the Pump Head All pumps are shipped with a fully primed hydraulic system However during shipping and handling some air may enter the hydraulic s...

Страница 21: ...per 100 PSI 7 BAR increase in output pressure Whenever possible calibration should be performed under actual process conditions i e the same or a similar process liquid at system operating pressure T...

Страница 22: ...Y WEARING YOUR PROTECTIVE CLOTHING BASED ON THE HAZARDOUS 8 1 Operating Precautions All operations must be performed by qualified personnel Prior to work o The power line is disconnected and no parts...

Страница 23: ...e to the drive motor o Relieve all pressure from the piping system o Take all precautions to prevent environmental and personnel exposure to hazardous materials o Close the inlet and outlet shutoff va...

Страница 24: ...FA HYDRATUBES FOLLOW STEPS 21 THROUGH 35 8 Pick up on the edge of the HYDRAtube flange and push that same edge down the throat of the HYDRAtube The balance of the flange will fold and follow Figure 28...

Страница 25: ...which may cut or damage the tube 27 Obtain a rubber band 28 Place one flat gaskets in the top recess of the HYDRAtube housing 29 Check the bottom HYDRAtube adaptor it should have one flat gasket on it...

Страница 26: ...Flat Diaphragm Priming 1 Disconnect the power source to the drive motor 2 Relieve all pressure from the piping system 3 For the 680 880 models remove the sight glass on the intermediate head and pour...

Страница 27: ...his way assures stable performance and protects the HYDRAtube from damage during system upsets The priming procedures is the same for elastomer and PFA HYDRAtubes Figure 33 Figure 34 With the intermed...

Страница 28: ...veral hours again check for any last traces of air at the pressure relief valve Double Diaphragm Flat Leak Detection Please refer to Appendix I for detailed information for priming of the Leak Detecti...

Страница 29: ...he piping slightly to drain any liquid o Remove the discharge valve assembly holding it together as a unit as before o Disassemble both valves and examine components for wear Seats should have sharp e...

Страница 30: ...iaphragm This feature provides the pump protection should the suction line become restricted or closed The check valve HPVC in series with the HPV includes a screen to trap contaminants and should be...

Страница 31: ...and will eventually affect the efficiency of the valve To check the hydraulic bypass pressure setting install a pressure gauge and a regulating valve in the pump discharge line The gauge must be betwe...

Страница 32: ...alve to gradually relieve any residual hydraulic system pressure o Remove the valve and clean it by soaking in compatible solvent Valve operation can be confirmed by blowing air through it in both dir...

Страница 33: ...gure 45 Figure 46 Removal and Replacement of Piston Seals large piston sizes above 7 8 o With any maintenance performed follow safety procedures in place Lockout Tagout relieve pressure close valves f...

Страница 34: ...operly aligned o Remove the oil seal o Place electrical tape or equivalent over the end of the worm shaft prior to installing new oil seal to prevent damage o Use Loctite 534 around the outer surface...

Страница 35: ...Connect Coupling Faulty power source Check power source Blown fuse and circuit breaker Replace eliminate overload Broken Wire Locate and repair Wired Improperly Check wiring diagram and correct Pipeli...

Страница 36: ...ctioning High Performance Valve HPV Extrusion and or failure to the rear towards the hydraulic side HPV filter screen clogged High excessive suction pressure Discharge pressure above maximum limit Lea...

Страница 37: ...of the diaphragm that will then be transferred outwards by the barrier fluid This fluid will create pressure against the pressure switch The switch has a trip point of 20 PSI 1 37 BAR When this pressu...

Страница 38: ...ee from debris 2 Ensure O Ring is seated in the pump head as shown below 3 Place a dab of grease on the back of the rear diaphragm Note the rear diaphragm has swirls on the face Apply grease to the si...

Страница 39: ...ush the capillary tubes down so that they are flush with the surface of the diaphragm as shown below 8 Turn the diaphragm over and place the O Rings onto the capillary tubes Push them down until they...

Страница 40: ...phragm Note 1 5 thru 1 94 dish sizes require this O Ring 2 25 thru 6 dish sizes there is no O Ring 11 Place the leak detection spacer onto the diaphragm Ensure that the capillary tubes are in the slot...

Страница 41: ...ad forward onto the pump head and hand tighten the bolts until the head of the bolt touches the reagent head 15 Once attached remove the clips as shown 16 Install remaining head bolts Torque the bolts...

Страница 42: ...atmosphere 9 If the pump is not already hydraulically primed remove the PTP valve from the top of the pump head Using a plastic funnel or similar slowly pour hydraulic fluid into the pump head cavity...

Страница 43: ...r to Section 12 3 Nomenclature for the definitions of variables used in the equations above follow the units shown in Table 3B for the constants listed to be used correctly IF PIPING SIZES VARY THROUG...

Страница 44: ...uations NPIPR Net positive inlet pressure required psi bar NPIPA Net positive inlet pressure available psi bar PA Pressure at the surface of the liquid being pumped atmospheric or supply tank blanket...

Страница 45: ...English Metric NPIP psi bar PA psia bar a PH psi bar PV psia bar a LS feet meters R strokes min strokes min G no units no units Q gallons hr liters hr d inches millimeters centipoise centipoise LD fe...

Страница 46: ...Flash Point Method 210 C 410 F ASTM D 92 Flammable Limits Approx volume in air LEL 0 9 UEL 7 0 Autoignition Temperature N D Boiling Point Range 316 C 600 F Decomposition Temperature N D Vapor Density...

Страница 47: ...23 31 4 1 4 20 18 2 MW160054 8 3 8 16 23 31 4 1 4 20 18 2 MW160013 8 3 8 16 29 39 4 1 4 20 18 2 MW160009 8 3 8 16 29 39 4 1 4 20 18 2 MW160014 8 5 16 18 17 23 4 1 4 20 42 5 MW160010 8 5 16 18 17 23 4...

Страница 48: ...4 1 2 13 30 3 4 MW160026 6 1 2 13 15 0 20 4 1 2 13 30 3 4 MW160056 6 1 2 13 15 0 20 4 3 8 16 18 2 MW160058 6 1 2 13 15 0 20 4 3 8 16 18 2 MW160064 4 3 8 16 3 4 4 1 4 20 12 0 1 3 MW160065 8 5 16 18 2...

Страница 49: ...E BAR BOLTS Reagent Head Bolts and Thread Size Torque 2 Bolts and Thread Size Torque 2 FT LBS N M IN LBS N M W094147 8 5 16 18 1 5 2 0 2 5 16 18 3 8 0 4 W094544 4 3 8 16 5 9 8 0 2 3 8 16 9 3 1 1 W0946...

Страница 50: ...l selected The PULSAtrol is now ready for service and the diaphragm will move to a neutral position as liquid enters the chamber Pre Charge Procedure for Discharge Installation 1 Calculate the pre cha...

Страница 51: ...y damaging or unsafe pressures It is critical that the pressure relief valve be mounted in the discharge piping system before any other devices that can potentially block or impede flow or it cannot p...

Страница 52: ...Page 52 of 52 Pulsafeeder Inc 2883 Brighton Henrietta Town Line Road Rochester NY 14623 1 585 292 8000 www pulsa com...

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