background image

Piping System Recommendations  

1.  When making the threaded joint to the valve cap assembly, use a sealing compound chemically 

compatible with the process material (for example Loctite

®

 8551 [Loctite

®

 is a registered trade mark of 

Henkel Corporation] for water service). Do not use sealing tape. The valve cap should be tightened by 
hand and then tightened one additional turn (i.e., 360

°

) with the aid of an adjustable wrench. 

2.  Both new and existing piping should be cleaned, preferably by flushing with a clean liquid 

(compatible with process material) and blown out with air, prior to connection to the pump. 

Note - Debris from manufacturing the piping system (e.g., PVC shavings, TFE Tape, dirt, etc.) 
can be unknowingly assembled inside the pipe. When fluid is introduced this material can be 
transferred to the pump and prevent proper check valve operation. This is a common startup   
issue. 

3.  Piping weight must not be supported by valve housings or other portions of the reagent head, as the 

resulting stresses can cause leaks. Valve loads must not exceed 10 ft-lbf (13.5 n-m) moment or 5 
lbf (22 n) in any direction. When temperature variations are expected provide for thermal expansion 
and contraction of piping components so that force and/or moments are controlled within the 
allowable range. 

4.  When making process connections, ensure that pipe joint cement and thread sealants do not run 

into the check valve assemblies as this will inhibit valve operation. This is a common startup issue. 

2.4  Suction Pressure Requirements 

Although PULSA GLM metering pumps have some suction lift capability, a flooded suction (i.e., suction 
pressure higher than atmospheric pressure) is preferable whenever possible. The pump should be 
located as close as possible to the suction side reservoir or fluid supply source. 

For fluid with a vapor pressure of 5 psia (0.35 bar) or less (at operating temperature) the wet suction lift 
capability is approximately 10 ft (3 m). If this requirement is not met, the pump will not provide reliable, 
accurate flow. In suction lift conditions, the use of a foot valve is recommended at the lowest point of 
the pickup tube or pipe. Pumps operating under suction lift conditions may require some liquid priming 
before they will operate reliably. 

Содержание GLM1

Страница 1: ...PULSA GLM MECHANICAL DIAPHRAGM METERING PUMP Bulletin IOM GLM 5000 Rev A Installation Operation Maintenance Manual Models GLM1 6...

Страница 2: ...sense and judgment during all installation adjustment and maintenance procedures 4 Ensure that all safety work procedures and standards that are applicable to your company and facility are followed du...

Страница 3: ...put Adjustment 5 3 3 Priming the Reagent Head 5 3 4 Calibration 7 4 MAINTENANCE 7 4 1 Lubrication 8 4 2 Wet End Removal Inspection Reinstallation 9 4 3 Check Valves 11 4 4 Motor Removal Reinstallation...

Страница 4: ......

Страница 5: ...to operate in an environment where the pump is protected from direct sunlight and precipitation i e under shelter The ambient temperature must be between 32 F 0 C and 104 F 40 C If necessary add envir...

Страница 6: ...ndicator of Strainer maintenance status Discharge Piping Discharge Pressure Gage Install a pressure gage no less than 2 pipe diameters from the threaded fitting on the discharge valve A discharge pres...

Страница 7: ...ds must not exceed 10 ft lbf 13 5 n m moment or 5 lbf 22 n in any direction When temperature variations are expected provide for thermal expansion and contraction of piping components so that force an...

Страница 8: ...rated by the pump This results in a reduction in accuracy and loss of control over the metering process To prevent this flow through condition the discharge pressure must exceed the suction pressure b...

Страница 9: ...djustments without releasing the lock may damage the locking mechanism 2 Adjust the knob to the desired output a Read the setting directly from the knob marking where it aligns with the stroke barrel...

Страница 10: ...reagent head through the discharge valve port with process or compatible liquid and then reinstall the check valve 6 Start the pump at the 0 stroke length setting and slowly increase the setting to 1...

Страница 11: ...e through the points For stable conditions this line should predict settings to attain required outputs Note All users are encouraged to test the flow rate of their pump once installed in their system...

Страница 12: ...from the piping system 2 Remove the Vent Fill cap on top of the Gear Box under the motor adaptor lip 3 Locate the Gear Box drain plug at the bottom of the Gear Box under the Stroke Adjustment Knob see...

Страница 13: ...ring 2 2 2 4 Reagent Head 1 1 1 5 Diaphragm 1 1 1 6 Front Cover Plate 1 1 1 7 Hex Head Bolt 8 10 12 8 Flat Washer 8 10 12 9 Suction Check Valve Assembly 1 1 1 10 Suction Connection Assembly 1 1 1 11...

Страница 14: ...ment 7 Tilt the head and pour out any liquids retained by the check valves into a suitable container continuing to follow safety precautions as appropriate 8 Remove the final bolt and rinse or clean t...

Страница 15: ...rsonnel exposure to hazardous materials 4 Close the inlet and outlet shutoff valves 5 Disconnect the suction piping at the suction shut off valve union by releasing the union retaining nut Caution Pro...

Страница 16: ...refully the position of the component parts to assist in re assembly 9 Disassemble both valves and check components for wear or damage The seats should have a sharp edge and be free from dents or nick...

Страница 17: ...ling should be even with the end of the shaft For the 71 frame motor the coupling should be installed over the shaft up to the collar the end of the shaft will be slightly recessed into the coupling N...

Страница 18: ...ross Head the part that the Diaphragm threads onto is fully retracted into the Gear Box 9 Evenly loosen all 4 bolts that retain the Pump Head to the Gear Box Figure 17 Pump Head Retaining Bolt Removal...

Страница 19: ...sentative A list of the PULSA GLM KOPkit numbers can also be found on the next page The kit is identified by the model number of the pump the wetted end material and the process connection thread type...

Страница 20: ...E 6 Troubleshooting Difficulty Probable Cause Remedy Pump motor does not start Faulty power source Check power source Blown fuse circuit breaker Replace eliminate overload Broken wire Locate and repai...

Страница 21: ...sure Water hammer Install pulsation dampener Stroke length at partial setting Some operating noise is characteristic of lost motion pumps Low grease level Add or replace grease Piping noisy Pipe size...

Страница 22: ...tall with fluid flow in direction of arrow on valve body Pulsation Dampener A pulsation dampener is a pneumatically charged diaphragm type chamber that intermittently stores hydraulic energy Used on t...

Страница 23: ...8 Dimensional Drawing Dimension table in mm inches 19...

Страница 24: ...1 160 0 6 3 95 5 3 8 325 12 8 94 5 3 7 37 0 1 5 56C 196 0 7 7 Model Dimension G H J K L M GLM1 GLM2 71 Consult Factory 170 0 6 7 79 0 3 1 91 5 3 6 NPT BSPT TUBING NPT BSPT TUBING 56C 175 0 6 9 103 0 4...

Страница 25: ...9 Policies Procedures Reference our Policy Manual at http www pulsa com resources downloads forms 21...

Страница 26: ...CHANICAL DIAPHRAGM METERING PUMP Bulletin IOM GLM 5000 Rev A Pulsafeeder Inc A unit of IDEX Corporation 2883 Brighton Henrietta Town Line Road Rochester NY 14623 1 585 292 8000 www pulsa com pulsa ide...

Отзывы: