EN
CP10.241-R2, CP10.241-R2-C1 Installation Manual
Product Description
The CP10.241-R2 is a DIN-rail mountable single-phase-input power supply with a built-in decoupling
MOSFET for 1+1 or n+1 redundant power supply systems. It provides a floating, stabilized and
galvanically separated SELV/PELV output voltage. Plug connectors allow a replacement on a running
application.
The CP10.241-R2-C1 device is the same as the CP10.241-R2 but with conformal coated pc-boards.
Intended Use
This device is designed for installation in an enclosure and is intended for commercial use, such as in
industrial control, process control, monitoring and measurement equipment or the like. Do not use this
device in equipment where malfunction may cause severe personal injury or threaten human life.
If this device is used in a manner outside of its specification, the protection provided by the device may
be impaired.
Installation Instructions
Install device in an enclosure providing protection against electrical, mechanical and fire hazards.
Install the device onto a DIN-rail according to EN 60715 with the input terminals on the bottom of the
device. Other mounting orientations require a reduction in output current.
Make sure that the wiring is correct by following all local and national codes. Use appropriate copper
cables that are designed for a minimum operating temperature of 60°C for ambient temperatures up to
+45°C, 75°C for ambient temperatures up to +60°C and 90°C for ambient temperatures up to +70°C.
Ensure that all strands of a stranded wire enter the terminal connection. Unused screw terminals
should be securely tightened.
The device is designed for pollution degree 2 areas in controlled environments. No condensation or
frost is allowed.
The enclosure of the device provides a degree of protection of IP20. The enclosure does not provide
protection against spilled liquids.
The isolation of the device is designed to withstand impulse voltages of overvoltage category III
according to IEC 60664-1. Above 2000m the overvoltage category is reduced to level II.
The device is designed as “Class of Protection I” equipment according to IEC 61140. Do not use
without a proper PE (Protective Earth) connection.
The device is suitable to be supplied from TN, TT or IT mains networks. The continuous voltage
between the input terminal and the PE potential must not exceed 300Vac.
The input can also be powered from batteries or similar DC sources. The continuous voltage between
the supply voltage and the PE/ground potential must not exceed 375Vdc.
A disconnecting means shall be provided for the input of the device.
The device is designed for convection cooling and does not require an external fan. Do not obstruct
airflow and do not cover ventilation grid!
The device is designed for altitudes up to 5000m (16400ft). See additional requirements in the product
datasheet for use above 2000m (6560ft).
Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 5mm left and
right side. Increase the 5mm to 15mm in case the adjacent device is a heat source. When the device
is permanently loaded with less than 50%, the 5mm can be reduced to zero.
The device is designed, tested and approved for branch circuits up to 32A (IEC) and 30A (UL) without
additional protection device. If an external fuse is utilized, do not use circuit breakers smaller than 6A
B- or C-Characteristic to avoid a nuisance tripping of the circuit breaker.
The maximum surrounding air temperature is +70°C (+158°F). The operational temperature is the
same as the ambient or surrounding air temperature and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.
Do not unplug the connectors more often than 20 times in total.
Functional Description
The output is electronically protected against no-load, overload and short circuit and can supply any
kind of loads, including unlimited inductive and capacitive loads. If capacitors with a capacitance >1.5F
are connected, the unit might charge the capacitor in an intermittent mode.
Do not apply return voltages from the load to the output terminals higher than 35V.
The green DC-OK LED reports an output voltage above 22Vdc of a running device.
The DC-OK relay monitors the output voltage and the contact is closed when the DC-OK LED is on.
Contact ratings: 60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A for resistive loads.
The device is equipped with an over-temperature protection. In case of a high temperature, the output
shuts down and starts automatically again after cooling off.
At heavy overloads (when output voltage falls below 13V), the device delivers continuous output
current for 2s. After this, the output is switched off for 18s before a new start attempt is automatically
performed. This cycle is repeated as long as the overload exists.
Devices can be paralleled to increase the output power. The ambient temperature is not allowed to
70°C. Above +37°C, the sum of output current must be reduced. The device is featured with
a “soft output regulation characteristic” in order to achieve current share between multiple devices,
when they are connected in parallel. The “soft output regulation characteristic” regulates the output
voltage in such a manner that the voltage at no load is approx. 4% higher than at nominal load.
Energize all units at the same time. It also might be necessary to cycle the input power (turn-off for at
least five seconds), if the output was in overload or short circuit.
Same devices can be connected in series for higher output voltages. It is allowed to connect as many
devices in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
In case of an internal defect, a redundant circuit limits the maximum output voltage to 32V. The output
shuts down and automatically attempts to restart.
Technical Data
All values are typical figures specified at 230Vac 50Hz input voltage, 24V
10A output load, 25°C ambient temperature and after a 5 minutes run-in
time unless otherwise noted.
Output voltage
DC 24V
0%/+6%
Adjustment range
- Not
adjustable
Output current
12A
Below +45°C ambient
10A At
+60°C
ambient
7.5A At
+70°C
ambient
Derate linearly b45°C and +70°C
Input voltage AC
AC 100 - 240V
-15% / +10%
Mains frequency
50 – 60Hz
±6%
Input current AC
2.17 / 1.14A
At 120 / 230Vac
Power factor
0.99 / 0.97
At 120 / 230Vac
Input voltage DC
DC 110 - 150V
±20%
Input current DC
2.35A At
110Vdc
Input inrush current
6 / 9A pk
At 40°C, 120 / 230Vac
Efficiency
93.0 / 94.7%
At 120 / 230Vac
Power losses
18.1 / 13.4W
At 120 / 230Vac
Hold-up time
37ms
Temperature range
-25 to +70°C
Max. wire size (litz wire)
2.5mm² Power
terminals
Wire size AWG
AWG 20-12
Power terminals
Max. wire diameter
2.4mm Power
terminals
Wire stripping length
7mm / 0.28inch
Power terminals
Tightening torque
0.5Nm / 4.5lb.inch Power terminals
Max. wire size (litz wire)
1.5mm²
DC-OK
terminals
Wire size AWG
AWG 26-16
DC-OK terminals
Max. wire diameter
1.8 mm
DC-OK terminals
Wire stripping length
6mm / 0.25inch
DC-OK terminals
Tightening torque
0.8Nm / 7lb.inch
DC-OK terminals
Size (wxhxd)
39x124x117mm Without
DIN-rail
Weight
600g / 1.3lb
Functional Diagram
+
-
Output
Over-
Voltage
Protection
PFC
Converter
Power
Converter
Output
Filter
Output
Power
Manager
Temper-
ature
Shut-
down
Input Fuse
Input Filter
Input Rectifier
Inrush Current
Limiter
L
N
13
14
Output
Voltage
Regulator
Output
Voltage
Monitor
V
OUT
DC-ok
Contact
DC-ok
LED
DC-ok
Relay
De-
coupling
Output Characteristic
Output voltage
15A
24V
Output current
12V
0V
3A
6A
9A
12A
0A
A: continuous current
B: intermitted current
A
B
Temperature Range
Allowed output current
Ambient temperature
0A
-25
A: continuous
B: short term (max. 60s)
12A
+25
0
+45
+70°C
7.5A
A
B
10A
+60
