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13

WILDEN PUMP & ENGINEERING, LLC

1. Before installing or inserting any components, moisten all parts

with distilled water for lubrication. DO NOT use any oil or sili-
cone lubricants as these may damage the pump or render it
inoperable.

2. When tightening the air valve end into the center section, be

sure to use the tool included with pump upon arrival.

3. Continue to tighten the air valve ends until the top of the end

cap is flush with the center housing.

4. To prevent damage to o-rings in center block from being

damaged upon insertion, carefully fold into a kidney shape
before insertion. (See figure.) After insertion, carefully smooth
o-rings with a tie rod before inserting shaft.

5. When reattaching diaphragms to the shaft, first insert and

tighten the shaft stud into the diaphragm piston using a hex
head wrench. Then proceed to hand-tighten onto end of shaft.

6. When installing diaphragms, be sure to insert the shaft stud into

the outer piston first, tightening with a hex head wrench. (Note:
UX.038 and UX.050 have an integral stud on diaphragm.) Then
proceed to install diaphragms on the end of shaft by rotating
both diaphragms clockwise. If diaphragms are hand-tight on
the shaft and the bolt holes do not line up, alternate to continue
rotating clockwise until holes align if possible. Reverse rotation
to align holes only if it is impossible to align holes through
clock-wise rotation.

7. When reinstalling valve housing, be sure to align hole in side of

valve housing with fluid port in liquid chamber. If inserted incor-
rectly fluid will not pass to the discharge of the pump. Remem-
ber to insert inlet valve ball into liquid chamber before installing
valve housing.

8. After reinserting discharge valve ball, reinstall top retainers. Be

sure not to over-tighten as this may reduce pump performance.
The edge of the retainer, under the wrench landing, must be
flush with the top of the liquid chamber.

9. Reassemble both liquid chambers against the center housing,

aligning all bolt holes. Insert all tie rods and install all cap nuts
and washers. Be sure the Belleville washers have the concave
side of the washer facing toward the center housing. Continue to
tighten until all three pieces meet tightly, but do not over-tighten.
Over-torque of the tie rod cap nuts will cause pump damage.

10. To prevent seizing of hardware upon reassembly, spray an

anti-seize Teflon

®

lubricant on the tie-rod threads before

tightening.

SECTION 7B

REASSEMBLY HINTS & TIPS

When reassembling a UX series pump, it is important to pay particular attention to specific details to avoid damaging the pump or limit-
ing pump performance. To reassemble a UX pump follow disassembly instructions 1 through 18 in reverse order and be sure to adhere to
the following assembly hints & tips:

CENTER SECTION
O-RING

TAPE

NEEDLE NOSE
PLIERS

Содержание Wilden Unitec UX Series

Страница 1: ...TT4129 EOM UX UA 1 04 REPLACES EOM UX UA 1 03...

Страница 2: ...5 PERFORMANCE CURVES A Model UX 038 Rubber Teflon Fitted 5 B Model UX 050 Rubber Teflon Fitted 5 C Model UX 075 Rubber Teflon Fitted 6 D Model UX3 Rubber Teflon Fitted 6 SECTION 6 INSTALLATION OPERATI...

Страница 3: ...POLYETHYLENE DIAPHRAGMS ET TEFLON PTFE W INTEGRAL OUTER PISTON White EX NORDEL W INTEGRAL OUTER PISTON CHECK VALVES TF TEFLON PTFE White BALL ND NORDEL BALL SS STAINLESS STEEL BALL CE POLYETHYLENE CYL...

Страница 4: ...nifold of the pump The inlet valve ball is forced off its seat allowing the fluid being pumped to fill the liquid chamber FIGURE 3 At completion of the stroke the air valve again redirects air to the...

Страница 5: ...ON Before any maintenance or repair is attempted the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from pump Before disassembly of the pump or removal fr...

Страница 6: ...UX3 A 137 mm 5 4 155 mm 6 1 206 mm 8 1 269 mm 10 6 B 86 mm 3 2 124 mm 4 9 175 mm 6 9 240 mm 9 5 C 96 mm 3 8 128 mm 5 0 173 mm 6 8 225 mm 8 9 D 113 mm 4 5 125 mm 4 9 170 mm 6 7 225 mm 8 9 E 41 mm 1 6...

Страница 7: ...e center of the pump performance curve SECTION 5A PERFORMANCE CURVES UX 038 CONDUCTIVE PLASTIC RUBBER TEFLON FITTED Height 96 mm 3 8 Width 137 mm 5 4 Depth 86 mm 3 2 Ship Weight Conductive Polyethylen...

Страница 8: ...50 25 0 2 0 3 4 4 0 6 8 6 0 10 2 8 0 13 6 10 0 17 0 15 0 25 5 2 0 4 0 6 0 8 0 10 0 12 0 14 0 7 6 15 1 22 7 30 3 37 9 45 4 53 0 SECTION 5D PERFORMANCE CURVES UX3 CONDUCTIVE PLASTIC RUBBER TEFLON FITTE...

Страница 9: ...ed below OSHA specifications using the standard Wilden muffler element supplied with pump ELEVATION Selecting a site that is well within the pump s dynamic lift capability will assure that loss of pri...

Страница 10: ...ure or increasing the air inlet pressure The Wilden UX pump runs solely on clean dry air and generates little heat therefore your process fluid temperature will not be affected MAINTENANCE AND INSPECT...

Страница 11: ...r in air inlet line to prevent moisture from entering air system 2 Check air inlet line pressure to confirm a pressure drop has not occurred If air pressure has decreased locate the source of the air...

Страница 12: ...rocess fluid The UX conductive plastic pumps are available with conductive polyethylene wetted parts TOOLS REQUIRED Metric Socket Wrench Set Metric Open end Box end Wrench Set Adjustable Wrench Medium...

Страница 13: ...y it up The screwdriver is placed through a hole located in the liquid chamber into an open ing just above the inlet valve ball STEP 9 Figure 9 Remove the valve housing and inlet valve ball from the l...

Страница 14: ...d caps remove pilot pin and o ring Inspect for damage If air valve internals are damaged or worn a complete Uni Flo air valve assem bly must be purchased as a replacement STEP 16 Figure 16 Place tool...

Страница 15: ...ation to align holes only if it is impossible to align holes through clock wise rotation 7 When reinstalling valve housing be sure to align hole in side of valve housing with fluid port in liquid cham...

Страница 16: ...14 WILDEN PUMP ENGINEERING LLC SECTION 8A EXPLODED VIEW PARTS LISTING UX 075 and UX3 Pumps UX 038 and UX 050 Pumps...

Страница 17: ...314 55 7 Retainer Top Valve 2 U4 10 317 55 U4 15 317 55 U4 20 317 55 U4 32 317 55 8 o ring top retainer ND 2 U9 16 623 72 U9 20 602 72 U9 25 610 72 U9 40 613 72 o ring top retainer TV 2 U9 16 623 59 U...

Страница 18: ...ng warranty is exclusive and in lieu of all other warranties expressed or implied whether written or oral including all implied warranties of merchantability and fitness for any particular purpose No...

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