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FG 20x conveyors

with control system SOMOS

control-basic

Operating Manual

Technical customer service

+49 6251 77061- 251

+49 6251 77061- 570

[email protected]

ProTec Polymer Processing GmbH
Stubenwald-Allee 9

64625 Bensheim

Germany

+49 6251 77061-0

+49 6251 77061-500

[email protected]
www.sp-protec.com

Содержание FG 20 Series

Страница 1: ...c Operating Manual Technical customer service T 49 6251 77061 251 F 49 6251 77061 570 service sp protec com ProTec Polymer Processing GmbH Stubenwald Allee 9 64625 Bensheim Germany T 49 6251 77061 0 F...

Страница 2: ...ProTec Polymer Processing GmbH Foerdergeraet_FG201 FG206_BA_1v0_2018_en 2...

Страница 3: ...ration 10 2 3 2 Special operating modes 11 2 4 Instructions for special types of risks 12 2 4 1 Electrical energy 12 2 5 Declaration of Conformity 12 3 Technical Data and Structure 13 3 1 Conveyor sta...

Страница 4: ...rame example 30 4 2 4 Mounting a suction hose 31 4 2 5 Devices with automatic cleaning of the conveying air filter dosing attachment 32 4 3 Disassembly 33 4 4 Storage and transport 33 4 5 Disposal 34...

Страница 5: ...4 2 Replacing the V gasket on the discharge flap 60 8 4 3 Replacing the discharge flap assembly 61 8 4 4 Replacing the plate on the discharge flap 61 8 4 5 Replacing check valve 62 8 4 6 Replacing the...

Страница 6: ...id materials Loads above the rating limits in terms of operating time and volume Use in explosion endangered areas or in open air 1 2 About this Manual This operating manual should make it easier for...

Страница 7: ...tions or add ons and the use of replacement parts that are not approved by ProTec Polymer Processing GmbH lead to the loss of warranty and guarantee The illustrations in this operating manual can devi...

Страница 8: ...luence the safety must be remedied immediately 2 1 Safety labelling 2 1 1 Structure of the warning information The following signal words are used in connection with the safety labelling to display ce...

Страница 9: ...wer Danger Electric current Danger to life Danger of injury Hot Do not touch Caution Damages to the equipment possible Only open or remove protective and safety equipment for service work Before commi...

Страница 10: ...rained persons under the guidance and supervision of an electrician according to the electrotechnical regulations Work on hydraulic equipment may only be performed by personnel with special hydraulic...

Страница 11: ...k If the removal of safety equipment is required during fitting maintenance and repair it should be reassembled immediately after completing the maintenance repair work Larger single parts and assembl...

Страница 12: ...ce and repair work is performed must be switched off if so specified First check the parts that are switched off if there is no voltage then ground and short circuit as well as insulate adjacent live...

Страница 13: ...te fan station 4 Conveying station 1 Cloth filter without cleaning Filter type 3 Filter plate 4 Cloth filter with cleaning compressed air 5 Filter element 0 2 m2 with cleaning circulating or compresse...

Страница 14: ...ProTec Polymer Processing GmbH Foerdergeraet_FG201 FG206_BA_1v0_2018_en 14 3 2 Dimensional drawing FG 201 to FG 204...

Страница 15: ...ise emissions 80 dB A 3 2 4 Materials Conveying air filter Cloth filter Conveyed goods container PA Discharge flap Stainless steel Seals EPDM Perbunan 1 Balance filter Polyester woven fabric 3 2 5 Noi...

Страница 16: ...ProTec Polymer Processing GmbH Foerdergeraet_FG201 FG206_BA_1v0_2018_en 16 3 3 Dimensional drawing FG 205 to FG 206 FG 205 without options FG 206 without options...

Страница 17: ...H3 for filter change min 400 mm FG 205 x 4x H1 without volume expansion 575 mm H1 with volume expansion 835 mm H3 for filter change min 200 mm FG 205 and FG 206 h1 with without volume expansion 210 41...

Страница 18: ...lter element Polyester Conveyed goods container PA Discharge flap Stainless steel Seals EPDM Perbunan Balance filter Polyester woven fabric 3 3 5 Noise emissions 80 dB A 3 3 6 Options Volume expansion...

Страница 19: ...BA_1v0_2018_en 19 3 4 Assembling 3 4 1 FG 201 to FG 204 1 Blower hood with controls 2 Filter insert cloth filter 3 Conveyed goods container 4 Floor flap unit 5 Filling level sensor Optional 6 Nozzles...

Страница 20: ...6_BA_1v0_2018_en 20 3 4 2 2K Conveyor FG 201 to FG 204 1 Blower hood with controls 2 Filter insert cloth filter 3 2K attachment_A FG200 change fct 4 Lower part FG200 PA 5 Floor flap unit 6 Nozzles 7 C...

Страница 21: ...01 FG206_BA_1v0_2018_en 21 3 4 3 Conveyor FG 205 to FG 206 1 Blower hood with controls 2 Solenoid 3 Filter insert cartridge 4 Conveyed goods container 5 Balance filter 6 Floor flap unit 7 Filling leve...

Страница 22: ...s off Through its own weight the material presses on the discharge flap opens it and flows out When the conveyed goods container is empty the discharge flap closes automatically and a new conveying cy...

Страница 23: ...y suctioning suction valve accessory To prevent clogging of the conveyor line a suction valve accessory is used Shortly before the end of the conveying time the suction valve opened and air flows into...

Страница 24: ...ld be damaged Depending on the mounting accessories there are the following options for fastening the conveyor Mounting accessories Necessary counter piece Fastening the conveyor 3 clamps Lever clampi...

Страница 25: ...Polymer Processing GmbH Foerdergeraet_FG201 FG206_BA_1v0_2018_en 25 4 1 Mounting accessories Adapting flange material stainless steel or G Al Machine hopper material Stainless steel aluminium Net volu...

Страница 26: ...e of the suction hose and connect with a conveyor hose insert made of copper or steel aluminium or ESTS piping through earth clamps with an earth conductor 4 2 1 Earthing of conveyors and conveyor lin...

Страница 27: ...During assembly of the conveying hoses Expose the insert on both ends of the conveying hose approx 50 mm 1 Conveying hose 2 Insert made of copper or steel Using a PVC hose 1 Clamp the wires 1 in the h...

Страница 28: ...PUR hose 1 Clamp the wire spiral with the first clamp S2 on the front tube see photo 2 Attach the hose clamp S1 for fastening Caution ONLY flexible hoses may be directly fastened no rigid tubes due to...

Страница 29: ...Conveying tube 3 Connect aluminium or VA piping using earth clamps with an earth conductor The earthing must be done via earthed conveyor hose to earthed conveyor tube or suction hose see Earthing the...

Страница 30: ...late frame example The earthing cables exiting the conveyor must be connected with a conductive surface or components These are for example platforms made of iron or steel or metal frames Ensure that...

Страница 31: ...ening must lie above the level of the product Setting the suction hose Moving the outer pipe to means Convey less material Higher air speed in the conveying line Lower vacuum in the conveying line Les...

Страница 32: ...el aluminium or ESTS piping through earth clamps with an earth conductor Only convey plastic granulate with the specified particle size If the filter screen is used the plastic granulate must be dust...

Страница 33: ...on hose out of the material container 5 Remove the conveying hose from the conveyor and suction hose 6 Disconnect the accessories from the main power To do this remove the connection plug from the acc...

Страница 34: ...ergeraet_FG201 FG206_BA_1v0_2018_en 34 4 5 Disposal Caution Protect the environment Dispose of the device in an environmentally manner by getting it to recycling Handling and disposal of used componen...

Страница 35: ...perating manual especially the safety instructions must be read and complied with by every person that works with the system 1 Connect the conveyor with the power plug to mains power Pay attention to...

Страница 36: ...oTec Polymer Processing GmbH Foerdergeraet_FG201 FG206_BA_1v0_2018_en 36 6 SOMOS control basic device control system Take information from the operating manual SOMOS control basic device control syste...

Страница 37: ...e examples precise data can be obtained from Pro Tec Polymer Processing Suction hose Clamping flange for suction hose 3 sizes Steel galvanised 2 85 Kg Aluminium 0 30 Kg Stainless steel 2 45 Kg Hose Ho...

Страница 38: ..._2018_en 38 90 elbow for air line 90 elbow for conveying line 90 elbow for conveying line 38x1 5 Aluminium 0 18 Kg 38x1 5 Stainless steel 2 64 Kg 40x2 5 Glass 0 73 Kg Branch for conveying line Branch...

Страница 39: ...stainless steel 0 25Kg Aluminium 0 25Kg Steel galvanised 0 27 Kg Aluminium 0 10 Kg Volume expansion Volume expansion with nozzles PA St nickel plated 0 50 Kg PA Stainless steel St nickel plated 0 70 K...

Страница 40: ...FG206_BA_1v0_2018_en 40 Dosing attachment Stainless steel St nickel plated 3 50 Kg Dosing turnout Suction bypass valve Aluminium stainless steel 5 00 Kg Suction valve Al RAL 5018 stainless steel 1 60...

Страница 41: ...hopper Mounting cover Stainless steel St nickel plated Outlet 35 und 62 mm 1 40 Kg Aluminium 2 10 Kg Counter bead Tensioning ring Stainless steel 0 33 Kg Steel nickel plated 0 17 Kg After filter Holde...

Страница 42: ...Processing GmbH Foerdergeraet_FG201 FG206_BA_1v0_2018_en 42 Dust collection container Dust collection container 4 l PA St nickel plated 1 40 Kg 35 l h 590 Steel galvanised 7 70 Kg 50 l h 795 Steel gal...

Страница 43: ...800 Steel RAL 7016 27 00 Kg 7 1 Filling level indicator Optional Information Installation of a fill level indicator on the conveyor only after consultation with Pro Tec Polymer Processing a Internal f...

Страница 44: ...e additive material c External fill level indicator in series with the proximity switch in the storage tank of the processing machine The conveying is thus first started when the discharge flap is clo...

Страница 45: ...1 FG206_BA_1v0_2018_en 45 7 4 Equipment and options 7 4 1 Volume expansion stainless steel Vol expans 38 assy without lock Vol expans 55 assy without locks 51 Lock assy 52a V gasket 38 and 55 53 Check...

Страница 46: ...onal instead of volume expansion Dosing attachment assy without locks 51 Lock assy 52a V gasket 53a Support plate 53b Check valve New set with Check valve holder 18 mm LO Check valve 38 40 LO Cylinder...

Страница 47: ...In a dusty or hot moist environment it is recommended to shorten the inspection intervals Clean the conveyor periodically with a material change or heavy dirt Blow out with compressed air Wipe out wi...

Страница 48: ...sion Conveyed goods container Check valve or pipe elbow on suction nozzles Discharge flap Seal on discharge Balance filter 4 Fasten volume expansion with the tensioning ring 5 Place filter insert in t...

Страница 49: ...power from device 3 Remove compressed air coupling 4 Disconnect plug connections 5 Open locks 6 Remove blower attachment 7 Remove filter insert 8 Clean the filter insert by striking it or blowing out...

Страница 50: ...ing 42b and clean it 2 Install the sealing ring on a new conveying air filter 42 3 Place filter insert in the conveyed goods container or the volume expansion 4 Set on the blower attachment 5 Fasten l...

Страница 51: ...BA_1v0_2018_en 51 8 1 3 Cleaning replacing the balance filter no continuous service 1 If dirty blow off from outside 2 Stop the conveying cycle 3 Replacing the balance filter 4 Unscrew the balance fil...

Страница 52: ...The carbon brushes must be replaced since otherwise high heat development and damage to the blower will occur Information If the carbon brushes are replaced once and the blower shuts off again then it...

Страница 53: ...arbon brushes every three months and change if required In a dusty or hot moist environment it is recommended to shorten the inspection intervals 1 Remove rotor hood 1a 2 To do this carefully loosen t...

Страница 54: ...ending the holding lug 5b downward and then pull out the carbon brush 5 Push each of the new carbon brushes 4a so far into the holder until the holding lug is visible in the opening To secure the carb...

Страница 55: ...3 Let the conveyor cool off approx 5 minutes 8 3 4 Removing the blower Version FG 201 and FG 204 1 Loosen the tensioning rings 2 Remove hood 3 Place the hood on its head 4 Loosen the screwed connectio...

Страница 56: ...206 1 Insert new blower or slide sheet metal hood over the blower Step one Step two Step three 2 Notice the installation position The pins must be in the position shown in the photo The solenoid would...

Страница 57: ...8_en 57 4 Check the screws for a tight seat 8 3 6 Plug in the cable Insert the cable of the control in the cable lug Note The contact for the carbon brushes must ALWAYS be on the third position from t...

Страница 58: ...metal 1 Connect the earthing cable with the sheet metal protection earthing point 2 Place the hood on 3 Screw on using three screws 4 Connect power supply 5 The device is now ready for operation agai...

Страница 59: ...air valve 36a 4 Unscrew connection 5 nipple 19 and locking screw 18 and fasten on the new compressed air valve 5 Tightly screw on the compressed air valve 36a with the nut 5 6 Stick the hose in the n...

Страница 60: ...plug from the proximity switch 67 4 Loosen the lock nut and unscrew the switch 5 Screw in new proximity switch There must be a gap of approx 1 0 to 1 3 mm between the switch and the lever of the disch...

Страница 61: ...cap 1 and dispose of it 5 Pull out pin 2 and dispose of it 6 Pull out discharge flap 75 7 Insert new discharge flap and fix with the new pin Slide the new cap on the pin and push tightly 8 Refasten t...

Страница 62: ...achment 4 Remove filter insert 5 Loosen screws 1 on the conveying goods container 6 Remove the check valve 3 and holder plate 2 from the inside 7 Apply Loctite 242 on the screws threads 8 Insert the n...

Страница 63: ...wer attachment 4 Remove check valve 3 refer to section Replacing check valve 5 Pull the V gasket 4 from the inlet nozzles and remove 6 Clean the contact surface of the V gasket 7 Insert a new V gasket...

Страница 64: ...h off power from device 3 Disconnect the device from the compressed air system 4 Depressurise the compressed air supply line 5 Remove the compressed air supply line 1 from the control valve see figure...

Страница 65: ...nder tight 7 Screw off the pin 10 and the nut 11 8 Screw nuts 6 11 and the pin 10 onto a new compressed air cylinder 9 Screw on the nut 11 up to the end of the threads 10 Apply Loctite 272 onto the th...

Страница 66: ...13 from the compressed air nipple 5 and loosen the nut 6 2 Screw out the compressed air cylinder 57b 3 Hold the piston 9 of the compressed air cylinder tight 4 Screw off the pin 10 and the nut 11 5 T...

Страница 67: ...15 and pull it off 2 Pull the compressed air hose 13 from the throttle check valve 16 3 Unscrew the throttle check valve 16 Factory setting of the throttle screws must not be changed Extend cylinder...

Страница 68: ...n the lever tensioning ring 3 Place the filter insert on the dosing attachment 4 Place the blower insert on the dosing attachment 5 Fasten locks 51 6 Mount the conveying hoses 7 Connect the device to...

Страница 69: ...e ideal setting is reached Depending on the design of the sensor the potentiometer could be located at another location We differentiate adjustable sensors with the position of the potentiometer under...

Страница 70: ...fill level indicator Figure 1 View of the safety flap Figure 2 Safety flap open Figure 3 Turning the screwdriver Half turn to the right clockwise Sensitivity of the fill level indicator is increased...

Страница 71: ...put is OFF and the target is not detected OFF ON The output ON and the target is detected ON ON The output is ON and the sensor is in a stable ON state 1 Potentiometer 2 Yellow LED 3 Green LED Setting...

Страница 72: ...he sensor The variant used is the non flush installable type Dimension e corresponds to the thread free zone or 25 mm The dimension min 3x d1 corresponds to the specified minimum free surface whereby...

Страница 73: ...ProTec Polymer Processing GmbH Foerdergeraet_FG201 FG206_BA_1v0_2018_en 73 9 3 Pneumatic connection diagram 2 K conveyor...

Страница 74: ...ProTec Polymer Processing GmbH Foerdergeraet_FG201 FG206_BA_1v0_2018_en 74 9 4 Chemical resistance of the material container Evonik Industries AG...

Страница 75: ...ProTec Polymer Processing GmbH Foerdergeraet_FG201 FG206_BA_1v0_2018_en 75 Evonik Industries AG...

Страница 76: ...ventil Dosing Valve Dosage De la Valve Option Abreinigen Cleaning decolmatge Abreinigungsventil Cleaning Valve Vanne de decolmatage Option Dosieren 2 dosing 2 dosage 2 Dosierventil 2 Option Auslaufkla...

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