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Section 2

Safety advice

2.6

PRONAR T700M/1

2.4 SAFE MAINTENANCE PRINCIPLES

• During the warranty period, any re-

pairs may only be carried out by
warranty service authorised by the
Manufacturer. After the expiry of the
warranty period it is recommended
that possible repairs to the trailer be
performed by specialised workshops.

• In the event of any fault or damage,

do not use the trailer until the fault

has been fixed.

• When servicing, use appropriate,

close-fitting

protective

clothing,

gloves, shoes, glasses and the
correct tools.

•

Any modification to the trailer frees

the manufacturer from any respon-
sibility for damage or detriment to
health, which may arise as a result.

• The trailer can only be stood on when

it is absolutely motionless and the
tractor engine is switched off. Tractor
and trailer should be immobilized with
parking brake and chocks should
be placed under the trailer wheel.
Ensure that unauthorised persons do
not have access to the tractor cab.

• Regularly check the condition of nut

and bolt connections, in particular
connections of drawbar eye and
wheel nuts.

• Service inspections should be carried

out according to the schedule in this
Operator Manual.

• Before beginning repair work on hy-

draulic or pneumatic systems reduce
oil or air pressure completely.

• Servicing and repair work should be

carried out in line with the general prin-
ciples of workplace health and safety.
In the event of injury, the wound must
be immediately cleaned and disin-
fected. In the event of more serious
injuries, seek a doctor's advice.

• Before performing technical service

or maintenance of the trailer, the
load box must be lowered. If it is nec-
essary to raise the load box, it should
be tipped to the rear and secured
against dropping with the aid of load
box support. The load box may not be
loaded. The trailer must be hitched to
the tractor and secured with chocks
and parking brake.

• Repair, maintenance and cleaning

work should be carried out with the
tractor engine turned off and the ig-
nition key removed. Tractor and trailer
should be immobilized with parking
brake and chocks should be placed
under the trailer wheel. Ensure that

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Содержание T700M/1

Страница 1: ...48 085 681 63 29 48 085 681 64 29 48 085 681 63 81 48 085 681 63 82 FAX 48 085 681 63 83 48 085 682 71 10 www pronar pl EDITION 1B 08 2020 PUBLICATION NO 623 00 UM 1B EN OPERATOR MANUAL AGRICULTURAL TRAILER PRONAR T700M 1 TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL EN ...

Страница 2: ......

Страница 3: ...INTRODUCTION ...

Страница 4: ...andards doc uments and legal regulations currently in force If the information contained in the Oper ator s Manual needs clarification then the user should refer for assistance to the sale point where the machine was purchased or to the Manufacturer It is recommended that the serial number of the machine is inscribed in the spaces below after purchase of the machine U 10 1 EN Machine serial number...

Страница 5: ...ger the machine operator s or other person s health or life ATTENTION Particularly important information and in structions the observance of which is essential are distinguished in the text by the sign ATTENTION Failure to observe the instructions may lead to damage to the machine as a result of improper operation adjustment or use TIP Additional tips included in the Operator s Manual describe use...

Страница 6: ...o the right hand of the operator facing in the direction of ma chine s forward travel Rotation to the right clockwise rotation of a mechanism the operator is facing the mechanism Rotation to the left counterclockwise rotation of a mechanism the operator is facing the mechanism U 03 1 EN B A C D Figure 1 1 Directions used with reference to the machine A front B rear C right side D left side ...

Страница 7: ...g or breaking of parts etc Check technical condition of covers and protection devices Check condition of paint coating check the machine for traces of corrosion Check technical condition of tyres and tyre pressure Check if the nuts and bolts fixing the wheels are properly tightened Check technical condition of drawbar eye and if correctly installed Check technical condition of elastic hydraulic li...

Страница 8: ...em Adjust the height of the drawbar eye to the tractor hitch If all the above checks have been per formed and there is no doubt as to the trailer good technical condition it can be connected to tractor Start the tractor check all systems and conduct test run without load no load in load box It is recommended that the inspection is conducted by two people one of which should always remain in the tr...

Страница 9: ...t op erate it until the malfunction is corrected If a fault cannot be rectified or the repair could void the warranty please contact retailer for additional clarifications or to perform the repair After completion of test drive check tightness of wheel nuts U 34 1 EN NIEBEZPIECZEŃSTWO Careless and incorrect use and operation of the ma chine and failure to follow instructions in this Opera tor Manu...

Страница 10: ...Introduction 8 PRONAR T700M 1 ...

Страница 11: ......

Страница 12: ......

Страница 13: ... 2 11 2 7 TYRES__________________________________________________________________ 2 13 2 8 DESCRIPTION OF RESIDUAL RISK__________________________________________ 2 14 2 9 INFORMATION AND WARNING DECALS______________________________________ 2 15 DESIGN AND OPERATION 3 1 TECHNICAL SPECIFICATION________________________________________________ 3 2 3 2 GENERAL DESIGN____________________________________...

Страница 14: ...______________________ 5 11 5 9 AIR PRESSURE MEASUREMENT INSPECTION OF TYRES AND WHEELS__________ 5 12 5 10 CLEANING THE AIR FILTERS_______________________________________________ 5 13 5 11 CHECKING BRAKE SHOE LININGS FOR WEAR________________________________ 5 14 5 12 CHECKING WHEEL AXLE BEARINGS FOR SLACKNESS________________________ 5 15 5 13 INSPECTION OF MECHANICAL BRAKES_______________________...

Страница 15: ...BASIC INFORMATION SECTION 1 ...

Страница 16: ...al number of the trailer in the upper box E 3 11 623 01 1 PL Table 1 1 Markings on nameplate Item Meaning A General description and purpose B Symbol type of trailer C Year of manufacture D VIN E Official certificate number F Tare weight G Maximum gross weight H Permissible hitch load I Permissible axle load J Technically permissible gross weight K Technically permissible axle load SZB700M1XK1X0001...

Страница 17: ...trailer it is rec ommended that individual serial numbers be entered in the boxes below E 3 11 623 02 1 PL 623 E 02 1 1 2 17 210 Narew POLSKA PRONAR Sp z o o ID1 ECE ID3 ID4 ID2 TUV25 TUV40 UTAC25 UTAC40 A1D 25 40 60 3013P BLH07213B BLH07313B 2019 PA90X3013P09A667xxxxx 11800 11000 10000 1290012000 11000 1060010000 9000 7848 120252 19 TAC 3 Figure 1 2 Axle identification 1 wheel axle 2 nameplate 3 ...

Страница 18: ...r is to be hitched to the trailer it must meet the re quirements specified in table 1 3 Second trailer requirements The brake system and the light and indi cator system meet the requirements of road traffic regulations In the countries where the trailer is used the limits stipu lated by the road traffic legislation in force in a given country must be observed The trailer speed must not however be ...

Страница 19: ...he road traffic regulations and transport regulations Do NOT use the trailer for purposes other than those for which it is intended in particular transport people animals hazardous materials chemically aggressive loads that will corrode the structural elements of the trailer causing cor rosion of steel destruction of paint coat dissolving plastic elements and destruction of rubber elements etc for...

Страница 20: ...d L 40 Number of external hydraulic sockets Load box tipping control 1 pair Tailgate control 1 pair Side wall control 1 pair Axle lock control option 1 pair Hydraulic support control option 1 pair Electrical system Electrical system voltage V 12 Connection socket 7 pole ISO 1724 Tractor hitches Type Transport hitch upper or lower position Hitch piton fix or K80 ball cou plings Minimum vertical loa...

Страница 21: ... according to ISO 7241 1 Nominal pressure of the brake system Double line pneumatic system bar kPa 6 5 650 Hydraulic system bar MPa 150 15 Hydraulic tipper system Hydraulic oil L HL 32 Lotos 1 Maximum system pressure bar MPa 200 20 Electrical system Electrical system voltage V 12 Connection socket 7 pole ISO 1724 Trailer drawbar Diameter of drawbar eye mm 40 or 50 1 use of other oil is permitted o...

Страница 22: ...g shock absorption 2 line pneumatic system with manual regulator Double line pneumatic system with ALB Hydraulic brake system Hydraulic system of the lower walls Rear protection Telescopic drawbar support with two stage gear Scissor hydraulic support 1 Rotating drawbar eye Ø50 mm K80 rigid ball drawbar Complete set of wall extensions 600 Complete set of wall extensions 800 Tarpaulin cover Fenced p...

Страница 23: ... 1 a pair of hydraulic sockets in the tractor is required for operation Some standard equipment components which are listed in the table may not be present in the delivered trailer This allows the possibility of ordering new machines with a different set of optional equipment replacing standard equipment Information on tires can be found at the end of the publication in section 7 Tire assembly ...

Страница 24: ...is intended use of damaged machine repairs carried out by unauthorised persons repairs carried out improperly making unauthorised alterations to machine design the user will lose the right to warranty service The user is obliged to report immediately on noticing any wear in the paint coating or traces of corrosion and to have the faults rectified whether they are covered by the warranty or not For...

Страница 25: ...ral prin ciples of occupational health and safety OHS applicable to reloading work Persons operating reloading equipment must have the qualifications required to operate these machines The machine DANGER Incorrect use of securing measures may cause an accident DANGER When shipped by road on a motor vehicle the ma chine must be mounted on the vehicle s platform in accordance with the safety require...

Страница 26: ...ary for their tensioning depend on a number of factors including weight of the machine carrying vehicle design ground speed and other conditions For this reason it is impossible to define the securing plan precisely To secure the trailer optimally on the load box support the drawbar with a wooden block A correctly secured trailer does not change its position with regard to the transport vehicle Th...

Страница 27: ...Section 1 1 13 PRONAR T700M 1 Basic information destination During shipping adjust ground speed to the prevailing road conditions but do not exceed the maximum design speed E 3 4 622 07 1 PL ...

Страница 28: ...stant container and then passed on to the appropriate oil waste recycling centre The container should be kept away from heat sources flammable materials and food Oil which has been used up or is un suitable for further use owing to loss of its properties should be stored in its original packaging in the conditions described above Waste code 13 01 10 hydraulic oil Detailed information on hydraulic ...

Страница 29: ...When spare parts are changed worn out or damaged parts should be taken to a col lection point for recyclable raw materials Used oil and also rubber and plastic ele ments should be taken to the appropriate facilities dealing with the recycling of this type of waste E 3 4 622 09 1 PL DANGER During dismantling use the appropriate tools equip ment overhead crane crane or hoist etc and use personal pro...

Страница 30: ...Section 1 Basic information 1 16 PRONAR T700M 1 ...

Страница 31: ...SAFETY ADVICE SECTION 2 ...

Страница 32: ...turer or contact the Manufacturer directly Entering the trailer is only allowed when the machine is absolutely mo tionless Stop the tractor remove the key from the ignition and secure the tractor and trailer against rolling by placing chocks under the wheels Immobilise tractor and trailer with parking brake When entering the trailer load box use platforms or ladders with proper height and load cap...

Страница 33: ...se of appropriate platforms ladders or from a ramp These devices must be in good condition to fully protect the persons working on them against falling The above procedure should be performed by at least two persons In the final phase of folding the tar paulin cover at all times hold with one hand the top of the front frame or other permanent structural element Non compliance with this rule can pu...

Страница 34: ...r Op erator Manual If the tractor is equipped with an au tomatic hitch make certain that the hitching is completed Hitching and unhitching the trailer may only take place when the ma chine is immobilised with the parking brake If the trailer is parked on a slope it should be additionally secured against rolling by placing chocks under the wheels Do NOT hitch a second trailer if it does not meet th...

Страница 35: ...pressurised hydraulic oil contact a doctor immediately Hydraulic oil may find its way under the skin and cause infections In the event of contact of oil with eye rinse with large quantity of water and in the event of the occurrence of irritation consult a doctor In the event of contact of oil with skin wash the area of contact with water and soap Do NOT apply organic solvents petrol kerosene Use t...

Страница 36: ...gularly check the condition of nut and bolt connections in particular connections of drawbar eye and wheel nuts Service inspections should be carried out according to the schedule in this Operator Manual Before beginning repair work on hy draulic or pneumatic systems reduce oil or air pressure completely Servicing and repair work should be carried out in line with the general prin ciples of workpl...

Страница 37: ...ey should be removed or covered with non flam mable material before commencing welding work Before beginning work prepare a CO2 or foam extinguisher In the event of work requiring the trailer to be raised use properly cer tified hydraulic or mechanical lifts for this purpose After lifting the ma chine stable and durable supports must also be used Work must not be carried out under a trailer which ...

Страница 38: ... to the tractor the trailer must be im mobilised with parking brake and protected against rolling with chocks or other objects without sharp edges placed under the wheels Before driving make sure that the trailer is properly hitched to the tractor especially if coupling bolts are secure The vertical load carried by the drawbar eye of the machine affects the steering of the tractor unit Before usin...

Страница 39: ...e group a slow moving vehicle warning sign should be placed on the trailer tailgate figure 2 2 The triangle warning sign should be at tached using the specifically pre pared holder riveted to the rear wall of the load box Periodically drain water from the air tanks in pneumatic system During frosts freezing water may cause damage to pneumatic system components Reckless driving and excessive speed ...

Страница 40: ...ng across steep ground may lead to loss of braking efficiency During reversing one should use the assistance of another person During manoeuvring the assistant must stay at a safe distance from the danger zone and be visible all the time to the tractor driver Do NOT attempt to climb on the trailer while driving Do NOT park the trailer on a slope F 3 11 623 05 1 EN ...

Страница 41: ...to tractor Tractor and trailer must be placed to drive forward Ensure that during unloading loading or raising the load box nobody is near the trailer Before tipping the load box ensure proper visibility and make certain that there are no bystanders near the trailer Before raising the load box the tipping pins should be placed on the intended unloading side Check if the pins are correctly inserted...

Страница 42: ... and does not unload After completed unloading ensure that the load box is empty When closing or opening the rear chute gate be very careful to avoid crushing your fingers Do NOT step on or put your hands between the open lower walls or the tailgate and the load box Do NOT unload the trailer to the rear when a second trailer is connected to it F 3 11 623 06 1 EN ...

Страница 43: ...d be repeated individually if a wheel has been re moved from the wheel axle Wheel nuts should be tightened according to recommendations provided in sections TECHNICAL MAINTE NANCE Wheel assembly and disas sembly PERIODIC INSPECTIONS Inspect bolt connections Avoid potholes sudden manoeuvres or high speeds when turning Check the tyre pressure regularly Air pressure in tyres should be also checked du...

Страница 44: ...nfluence of alcohol or other in toxicating substances making modifications to the ma chine without the consent of the Manufacturer cleaning maintenance and technical checks of the trailer presence of persons or animals in areas invisible from the driver s position The residual risk may be kept to a minimum by following the recommendations below operate the machine in prudent and unhurried manner r...

Страница 45: ...the machine are clear and legible If any are destroyed or damaged they must be replaced with new Information and warning decals may be purchased directly from the Manufacturer or your PRONAR dealer Part numbers of information decals are given in table 2 1 and in Spare Parts List New assemblies changed during repair must be labelled once again with the ap propriate safety signs During machine clean...

Страница 46: ... do not have access to the tractor cab 70RPN 00 00 00 05 6 Note Before starting work carefully read the Operator Manual 70N 00000004 7 Danger of crushing Do NOT perform any maintenance or repairs on the load box that is loaded raised or not supported 58RPN 00 00 012 8 Danger of crushing Maintain a safe distance when opening and closing the tail gate 58RPN 00 00 013 9 Lubricate the trailer in accor...

Страница 47: ...Section 2 2 17 PRONAR T700M 1 Safety advice 40 kN 3 1 12 10 4 5 6 7 8 9 2 11 Figure 2 3 Locations of information and warning decals ...

Страница 48: ...Section 2 Safety advice 2 18 PRONAR T700M 1 ...

Страница 49: ...DESIGN AND OPERATION SECTION 3 ...

Страница 50: ...hnically permissible carrying capacity Carrying capacity Tare weight kg kg kg kg kg 25 260 24 000 1 18 000 16 740 2 7 260 Other information Minimum tractor power demand Wheel track Drawbar eye load Electrical system voltage Maximum design speed Noise emission level Lwa kW HP mm kg V km h dB 100 5 136 7 2 100 4 000 12 40 below 70 Telescopic cylinder Stroke Oil demand Pressure mm L bar 2 990 40 200 ...

Страница 51: ...es showing the trailer design For detailed information on all options see Equipment Figure 3 1 Trailer chassis 1 lower frame 2 drawbar 3 parking support 4 wheel chocks 5 tipping cylinder suspension socket 6 load box support 7 lighting beam 8 wheel axle 9 spring 10 tandem suspension arm 11 50 mm rotating drawbar eye 12 K80 ball drawbar 13 parking brake mechanism 14 rear beam 15 rear protection 16 m...

Страница 52: ...e frame lights support beams 7 are bolted and plastic wheel mudguards 16 Axle system of the trailer consists of a leaf spring tandem suspension and two wheel axles 8 As an option the rear rigid axle can be replaced with the rear steering axle which improves the comfort of driving the tractor and trailer in the field In addition steering axle facilitates change in the driving direction and during s...

Страница 53: ...vents their inappropriate placement by the trailer operator The trailer can be additionally equipped with 600 or 800 mm high wall extensions 2 In the front part of the trailer there is a doc ument tube 10 and the access ladders 7 and 8 are fixed to the wall and to the front extensions On the inside of the wall and the front wall extension there are steps 11 and a folding step 12 to facil itate acc...

Страница 54: ... 7 10 1 4 5 11 13 3 14 1 3 6 9 2 4 5 8 12 Figure 3 2 Load box 1 load box 2 extensions 3 tailgate 4 bottom wall 5 side wall 6 fenced platform 7 lower ladder 8 wall extension ladder 9 tarpaulin 10 document holder 11 box step 12 foldable step 13 slide gate 14 chute ...

Страница 55: ... pneumatic systems is to actuate the trailer brakes si multaneously with the tractor brakes Fur thermore if a line between the trailer and the tractor gets disconnected inadvert ently the control valve will automatically activate the trailer brakes Toreleasedthetrailerbrakes automatically C B A 259 G 19 1 1 4 2 3 Figure 3 3 Control valve and braking force regulator 1 control valve 2 braking force ...

Страница 56: ...priate working mode before moving off is done manually by the machine operator using the lever 4 figure 3 3 The main hydraulic brake available as optional equipment is activated from the tractor driver s cab by depressing the brake pedal To operate the hydraulic brake system you need an agricultural tractor with a suitable brake connection that prevents it from being confused with a power connecti...

Страница 57: ...wire system The connections are made ac cording to recommendations of DIN ISO 1728 standard Thanks to this the con nections cannot be incorrectly connected Table 3 2 List of symbols used in diagrams Symbol Description Pneumatic connection Drain valve 1 4 Main control valve 1 2 4 Relay valve 1 2 Automatic regulator of braking force Manual regulator of braking force Line connection Air tank Brake cy...

Страница 58: ...sign and operation 3 10 PRONAR T700M 1 to the agricultural tractor sockets After unhitching the trailer place the pneumatic connections in the specifically prepared sockets located on the drawbar G 3 11 623 02 1 EN ...

Страница 59: ...ble 3 guided in rollers 6 with the expander arm levers 2 of the first axle By turning the crank of the mechanism 1 clockwise the steel cable becomes tense causing the brake expander lever to deflect which by spreading the brake shoes immobilize the trailer Prior to moving off handbrake must be released steel cable must hang loose G 3 11 623 05 1 EN 1 2 4 3 4 4 623 G 08 1 Figure 3 8 Parking brake 1...

Страница 60: ...actor external hydraulic system is used to control the load box tipping mechanism The hydraulic line for connection with the tractor has a plug 4 secured with a blue TIP The hydraulic tipping system of the trailer is filled with L HL32 Lotos hydraulic oil 1 2 A B 8 2 1 3 6 7 5 4 623 G 06 1 9 Figure 3 9 Hydraulic tipping system design and diagram 1 telescopic cylinder 2 three way valve 3 cut off va...

Страница 61: ...are hitched to the tractor The three way valve 2 is used to switch these circuits on This valve s lever can be placed in two positions 1 trailer tipping circuit opened circuit A 2 second trailer tipping circuit opened circuit B The hydraulic system has a cut off valve 3 controlled by a cable 6 limiting the tilt angle of the load box G 3 3 259 05 1 EN IMPORTANT The length of the control cable is se...

Страница 62: ...lowering the support is done by extending or retracting the hydraulic cylinder piston rod 4 Hydraulic oil se lective control valve of the tractor external hydraulic system is used to control the support cylinder The system is equipped with a hydraulic TIP The hydraulic system of the shear type drawbar sup port is filled with L HL32 Lotos hydraulic oil V1 V2 C1 C2 623 G 07 1 2 1 5 3 4 6 7 8 Figure ...

Страница 63: ...n 3 3 15 PRONAR T700M 1 Design and operation lock 6 located on the hydraulic cylinder 4 The lock locks the support in a fixed position in case of damage to hydraulic lines abrasion breaking G 3 11 623 07 1 EN ...

Страница 64: ... oil is fed to flow divider 3 through hydraulic lines 4 connected to tractor by means of quick couplers 5 The flow di vider divides the oil stream proportionally TIP The hydraulic system of the tailgate is filled with L HL32 Lotos hydraulic oil 6 5 623 G 09 1 7 1 2 1 2 4 3 Figure 3 11 Design of the hydraulic system of the tailgate 1 hydraulic cylinder 2 hydraulic lock 3 flow divider 4 hydraulic li...

Страница 65: ...ted with black stoppers 6 In the initial stage of opening the tailgate raises slightly and releases the locks in the form of hooks in the floor frame and forks in the tailgate and then it tilts upwards G 3 11 623 08 1 EN C1 C2 V2 V1 C1 C2 V2 V1 A B P 1 2 2 3 1 623 G 10 1 Figure 3 12 Diagram of the hydraulic system of the tailgate 1 hydraulic cylinder 2 two sided hydraulic lock 3 flow divider ...

Страница 66: ...is controlled by means of the oil manifold of the tractor external hydraulic system Hydraulic lines to connect with the tractor have plugs 3 secured with green plugs 4 Locking and unlocking of the side walls is performed by controlling the position of the lower walls with hydraulic cylinders 2 Lower the lower walls to unlock them or lift them to lock Lifting or lowering is done by TIP The hydrauli...

Страница 67: ... 5 perpendicular to the valve body causes the lower walls to lock e g during transport To unlock shift the valve handle 5 to the open position i e along the valve body The system is equipped with hydraulic locks 6 to protect against unwanted un locking of the walls in the event of damage abrasions cracks to hydraulic lines G 3 11 623 09 1 EN ...

Страница 68: ...ersing The axle steering lock is enabled by the 2 line hydraulic system shown in figure 3 14 The steering lock is controlled from the tractor cabin with the lever of the ex ternal selective control valve in the tractor Locking and releasing the lock takes place by extending or retracting the hydraulic cylinder piston rod 1 Hydraulic lines 2 to connect with the tractor are equipped with quick coupl...

Страница 69: ...ard trailer version is shown figure 3 16 IMPORTANT The trailer s lights work only when the trailer is con nected to the agricultural tractor and the parking lights are ON Marking Function lead colour 1 L Left indicator yellow 2 54 unused 3 31 Ground white 4 R Right indicator green 5 58R Rear right parking light brown 6 54 STOP light red 58L Rear left parking light black Table 3 3 Markings of conne...

Страница 70: ... 2 3 3 1 7 6 8 1 3 7 6 8 5 Figure 3 16 Location of electrical and warning components 1 7 pin socket 2 front position lamp 3 side position lamp 4 7 pin 7pin connection cable 5 license plate light 6 rear lamp assembly 7 rear clearance lamp 8 reflective warning triangle ...

Страница 71: ...2 3 4 5 6 16 t 17 z 18 o 19 c 20 k 21 b 201 t 202 z 203 o 204 c 205 k 206 b PP GTF GTM GT WCF WTM 31 z 33 c 36 k 39 b 30 t 32 o 35 k 38 b 30 t 31 z 32 o 33 c 34 k 37 b 10 t 11 z 12 o 13 c 14 k 15 b 1 t 2 z 7 o 8 c 5 k 9 b 1 t GP 2 z 3 o 4 c 5 k 6 b OBP3 OBP1 OBP2 WPM WPF OBP4 TOP OT PL TOL OBL4 OBL3 OBL2 OBL1 1 2 3 4 1 2 3 4 5 6 4 R 1 L 5 58R 7 58L 6 54 3 31 623 G 1 13 Figure 3 17 Electrical syste...

Страница 72: ...parking light ZP Rear right lamp assembly ZL Rear left lamp assembly OT License plate light TOL rear left clearance lamp TOP rear right clearance lamp OBP right clearance lamp OBL left clearance lamp Symbol Colour B White C Black K Red N Blue P Orange T Green O Brown Z Yellow C T Black and green Table 3 4 List of electrical component markings Table 3 5 Lead colour marking ...

Страница 73: ...means of rigid and flexible conduits creating a closed circuit The system is controlled using the string located on the right side of the drawbar The string s ball shaped end is connected with the tractor s hitch The system is filled with oil in the amount of approximately 5 litres The reference list of oils is included in annex A to this publication During movement of cylinder 1 oil in the system...

Страница 74: ...in order to eliminate a minimal swing of axle steering cylinder and reduce load applied to the system while manoeuvring On the left side of the trailer there is a hydraulic hand pump 6 for filling and setting the pressure in the steering system see chapter Hydraulic steering system operation G 3 11 623 12 1 EN ...

Страница 75: ...CORRECT USE SECTION 4 ...

Страница 76: ...gure 4 1 immobilise trailer with parking brake prevent the trailer from rolling by placing chocks under the wheels support the trailer on both sides of the drawbar under the front beam of the lower frame 7 by means of supports of a suitable height and strength the drawbar 1 should be supported with telescopic support 2 or hy draulic support dismount the connection of the drawbar 1 with the lower f...

Страница 77: ...ing sleeve 5 The trailer design makes it possible to set the drawbar in 5 different heights When the drawbar height is set in stall the pins 3 and tighten the bolts 8 using the tightening torque spec ified in Table 5 7 H 3 11 623 01 1 EN IMPORTANT The tension of drawbar springs is selected and set by the Manufacturer and must not be changed DANGER During the adjustment take special care due to the...

Страница 78: ...aised A When unloading the trailer you will need to lower the rear bumper B in some situations In order to raise or lower the bumper unlock the bumper 1 by removing two pins 2 raise or lower the bumper lock the bumper in a selected position using the pins 2 H 3 11 623 02 1 EN DANGER Danger of crushing Be especially careful when low ering raising the rear bumper A B 623 H 02 1 2 1 2 Figure 4 2 Rear...

Страница 79: ... under run protection device reverse the sequence Remember The under run pro tection device should be se cured in the lower position with pins H 3 11 623 03 1 EN IMPORTANT Side underrun protection devices must not be used as supporting elements while climbing on the trailer Do NOT drive with raised under run protection de vice Before driving make sure that underrun pro tection devices are lowered ...

Страница 80: ...the machine drawbar POSITION THE PARKING STAND IN DRIVE POSITION Remove safety pin 5 Press the parking stand crank 3 from neutral position A to position B DANGER Be especially careful when operating the support this refers also to bystanders or helpers IMPORTANT Remember that the high gear of the crank gear posi tion C of the crank may be used only for operating the support if the support foot is ...

Страница 81: ...D TO PARKING POSITION Remove safety pin Raise the parking stand foot slightly upwards it will make it easier to remove the securing pin Set the parking stand foot position by turning the pin into the correct position Move crank 3 to position B or C Turn the crank in correct direction in order to lower the parking stand foot to the ground or adjust the drawbar eye height in relation to the hitch if...

Страница 82: ...ng brake before driving off ADJUST THE PARKING STAND TO PARKING POSITION Immobilise tractor and trailer with parking brake The trailer must be hitched to the tractor While controlling the selective control valve in the tractor lower the parking IMPORTANT Do NOT drive off with the parking stand lowered The parking stand must be in driving raised position TIP To protect the plugs and identify the sy...

Страница 83: ...aulic cylinder piston rod 2 Drawbar eye should be slightly raised in relation to the hitch in the tractor which will facilitate the subsequent hitching of the trailer When the drawbar eye height is set set the manifold lever in tractor to neutral position H 3 11 623 05 1 EN ...

Страница 84: ... tractor hitch trailer to ap propriate hitch on tractor check hitch lock protecting machine against ac cidental unhitching If the agricultural tractor is equipped with an automatic coupler ensure that the hitching op eration is completed and that drawbar eye is secured Fold the support and secure it properly If the telescopic parking stand is used raise the parking stand and secure it with securin...

Страница 85: ...m lines applies to a 2 line pneu matic system Connect hydraulic brake system line applies to hydraulic brake system The connection socket is different than in other systems female socket Connect hydraulic tipping system line Connect lines of the tailgate hydraulic system Connect the line to the same section of the tractor hydraulic manifold Connect the hydraulic system lines of the lower walls Con...

Страница 86: ...e is felt H 3 11 623 06 1 EN IMPORTANT When hitching is completed secure the electrical leads and hydraulic and braking system lines in such a way that they do not become entangled in tractor moving parts and are not at the risk of breaking or being severed when making turns In the event of a prolonged idle period of the trailer the air pressure in the pneumatic brake system may be insufficient to...

Страница 87: ...m on the hanger Disconnect the electrical lighting system cable Disconnect pneumatic system lines and place them in the suitable place on the trailer Disconnect hydraulic brake system line and place it on the hanger ap plies to trailer version with hydraulic brake system Unlock tractor hitch and disconnect trailer drawbar from tractor hitch and drive tractor away H 3 11 623 07 1 EN IMPORTANT When ...

Страница 88: ...igure 4 7 Permissible weight of trailers IMPORTANT Only two axle trailers with a permissible total weight not exceeding the load capacity of the drawbar and the rear hitch of the towed trailer may be hitched with the trailer Do NOT connect a second trailer with a permissible total weight exceeding that of the first When hitching two trailers to a tractor both should have the same type of braking s...

Страница 89: ... an automatic drawbar make sure that the hitching op eration is completed and that the drawbar eye of the second trailer is secured Insert drawbar pin and securing cotter pin Connect the brake hydraulic lines and electrical system wiring ac cording to the instruction provided in section 4 6 UNHTICH THE SECOND TRAILER Immobilise tractor and trailers with parking brake Turn off tractor engine Ensure...

Страница 90: ... other materials of similar properties Due to various densities of materials the use of the total load box capacity may lead to exceeding permissible carrying capacity IMPORTANT The trailer is also designed for transport of harvested crops and agricultural products volumetric or loose It is permissible to transport other loads timber building materials packed loads on the condition of securing the...

Страница 91: ...d crushed potatoes dried potatoes sugar beet roots fodder beet roots 700 820 850 950 130 150 560 720 500 700 Mineral fertilisers ammonium sulphate potash salt super phosphate basic slag phosphate potassium sulphate milled lime fertiliser 800 850 1 100 1 200 850 1 440 2 000 2 300 1 200 1 300 1 250 1 300 Concentrated feeds and mixed feeds stored chaff pressed cake milled dry feed mixed feeds mineral...

Страница 92: ... clover lucerne cut wilted on trailer clover lucerne wilted on gathering trailer dry stored clover cut dry stored clover dry straw in round bales damp straw in round bales cut damp straw in bulk trailer cut dry straw in bulk trailer cut dry straw in gathering trailer cut dry straw in stack baled straw lightly crushed baled straw heavily crushed cut cereal mass in bulk trailer cut cereal mass in ga...

Страница 93: ...e sealing of the load box Additionally it is essential to protect load with tarpaulin cover It protects the load against spilling during travel being blown away by the wind and also protects load against moisture which is particularly dangerous in the case of bulk materials They may absorb a significant amount of water which may increase the bulk of the load during travel In extreme cases the gros...

Страница 94: ... loading has a negative effect on trailer stability LOADS IN PACKAGING Loads transported in packaging boxes sacks must be laid closely side by side beginning from the front side of the trailer If it is essential to lay several layers par ticular groups should be stacked alter nately in block system The load must be laid tightly together and on the whole surface of the trailer floor Otherwise the l...

Страница 95: ...sacks plastic containers etc During transport packaging con tents may not come into contact with load box Therefore ensure the appropriate tightness of containers It is impossible to describe all methods of loading due to the diversity of materials tools means of fixing and securing a load While working be guided by caution and own experience The trailer user must carefully read the regulations co...

Страница 96: ... not be overloaded loads must be uniformly distributed so that the maximum permissible axle loads are not exceeded The trailer maximum carrying capacity must not be exceeded as this can damage the trailer and pose a risk to the operator or other road users Do not exceed the design speed and maximum speed allowed by road traffic regulations The driving speed should be suitable for the current road ...

Страница 97: ...ide slopes Driving across such obstacles could cause the trailer or the tractor to suddenly tilt This is of special importance be cause loaded trailer centre of gravity is higher especially a high volume load which reduces safety Driving near ditches or channels is dan gerous as there is a risk of the wheels sliding down the slope or the slope collapsing Speed must be sufficiently reduced before m...

Страница 98: ... loading should only take place when the trailer is placed on level and stable surface During work ensure good visibility and exercise due caution Immobilise tractor and trailer with parking brake Remove all load fastening devices immediately before unloading Unloading the trailer should be carried out in accordance with the general principles of workplace health and safety DANGER Ensure that duri...

Страница 99: ...ending on the intended unloading direction open the following the lower walls the trailer s tailgate or the tailgate chute slide gate by controlling the selective control valve lever in the operator s cabin tilt the load box using a telescopic cylinder after unloading lower the load box and clean the floor edges close the hydraulically driven walls by controlling the appropriate hydraulic circuit ...

Страница 100: ...hine is positioned on level and hard surface and connected to tractor Tractor and trailer must be placed to drive forward Only original tipping pins should be used The use of third party pins may damage the trailer Tipping pins must be correctly interlocked The length of the cable controlling the valve limiting the tilt angle of the load box is set by the Manufactur er and the User must NOT adjust...

Страница 101: ...do this loosen the bolt locking the slide gate 4 open the slide gate at the desired height and secure it again with the bolt During unloading through chute load box must be raised slowly and smoothly Raising the load box quickly will exert large pressure on the rear part of the load box due to displacement of the carried material and could compromise trailer stability H 3 11 623 12 1 EN DANGER Whe...

Страница 102: ...der on the front wall Remove the crank 4 from the handle 5 and insert it into the hole in the tube 1 Unroll the tarpaulin 2 by turning the crank 4 Unroll the tarpaulin cover slowly to ensure its is evenly unfolded Fasten the belts 3 and tighten the tarpaulin using the tensioners 7 Water will collect on the 623 H 09 1 7 2 3 3 3 8 6 6 6 4 1 5 Figure 4 12 Use tarpaulin cover 1 central tube 2 tarpauli...

Страница 103: ...aulin Enter the fenced platform 8 using the ladder on the front wall Roll up the tarpaulin by turning the crank 4 so that the tarpaulin rests on the limiters 6 After rolling the tarpaulin put the crank in the holder 5 H 3 11 623 10 1 EN IMPORTANT Rolling up and unfolding the tarpaulin should be done while standing on the fenced platform When driving with an unfolded tarpaulin do NOT transport a lo...

Страница 104: ...the Maintenance section Regularly check and maintain the correct pressure in tires in accordance with the instructions especially if not used for an extended Air pressure in tyres should be also checked during the whole day of intensive work Please note that higher temperatures could raise tyre pressure by as much as 1 bar With this increase in temperature and pressure reduce load or speed Do not ...

Страница 105: ... system and equipment elements of trailer i e control valve braking force regulator brake cylinders hy draulic cylinders pneumatic electric and hydraulic plugs lights elec trical connections information and warning decals identification plates line connections spring leaves and lubrication points etc Great water jet pressure may cause mechanical damage to these elements For cleaning and maintenanc...

Страница 106: ...the ageing process may be accelerated and risk of damage increased Rubber elements should be maintained with the aid of special preparations after previous thorough washing After completed washing wait until the trailer is dry and then grease all inspection points according to rec ommendations Remove excess oil or grease with a dry cloth Observe the environmental pro tection rules and wash the tra...

Страница 107: ...washed and dried During longer storage of unused trailer it is rec ommended that every 2 to 3 weeks the machine may be moved a bit so that the place of contact of tyres with ground is changed The tyres will not be deformed and maintain proper geometry Also air pressure in tyres should be inspected from time to time and if necessary pressure should be increased to an appropriate value Shield the ty...

Страница 108: ... using drawbar eye and ball control hitch and then secure the drawbar open two valves 3 located near the hand pump figure 4 13 drive the tractor with the trailer at tached at such a distance as to po sition the trailer wheels for forward driving fill the system by means of the pump using hand lever 2 until each pressure gauge 4 indicates pressure of 80 bar do not add oil when the above men tioned ...

Страница 109: ...Section 4 4 35 PRONAR T700M 1 Correct use attached and check correctness of the system operation H 3 11 623 15 1 EN Do not drive if the steering system is incorrectly ad justed IMPORTANT ...

Страница 110: ...Section 4 Correct use 4 36 PRONAR T700M 1 ...

Страница 111: ...TECHNICAL INSPECTION SCHEDULE SECTION 5 ...

Страница 112: ...ion Maintenance Repairs during the warranty period may only be performed by theAuthorised Points of Sale and Service APSS The warranty will be void if you attempt unauthorized repairs modify factory settings or use the trailer not as intended not described in this manual Warranty inspection of the trailer may be carried out only by an authorized warranty service point I 3 1 526 01 1 EN IMPORTANT T...

Страница 113: ... Operator Inspection carried out periodically every 3 months Daily inspection and monthly inspection should be carried out each time before this inspection D Maintenance inspection Operator Inspection made periodically every 6 months Daily inspection monthly inspection and 3 monthly inspection should be carried out each time before this inspection E Maintenance inspection Operator Inspection made ...

Страница 114: ...s and wheels 5 12 Cleaning the air filters 5 13 Checking brake shoe linings for wear 5 14 Checking wheel axle bearings for slackness 5 15 Inspection of mechanical brakes 5 17 Cleaning the drain valve 5 18 Inspection of parking brake cable tension 5 19 Inspect the hydraulic system 5 21 Inspection of pneumatic system 5 22 Suspension system maintenance See section Suspension system maintenance 5 23 L...

Страница 115: ...em Cylinder rod stroke in pneumatic systems 25 45 mm Cylinder rod stroke in hydraulic systems 25 45 mm Minimum thickness of brake linings 5 mm Angle between expander axle and fork 90O With depressed brake pedal Parking brake Maximum slackness of parking brake cable 20 mm Table 5 3 Adjustment parameters and settings ...

Страница 116: ...itioned in the places indicated by the arrow Lifting jack must be supported on hard and stable ground Lifting jack must be suitable for the weight of trailer In exceptional cases release the trailer parking brake for example when measuring half axle bearing slackness Be especially careful then I 3 2 589 03 1 EN DANGER Ensure that unauthorised persons do not have ac cess to the tractor cab Before u...

Страница 117: ...ecessary inflate the tyre up to the recommended pressure I 3 10 624 04 1 EN TIP The tire air pressure value can be found on the infor mation decal located on the wheel rim figure 5 2 1 624 I 02 1 2 Figure 5 2 Trailer wheel 1 information decal 2 valve IMPORTANT Wrong air pressure in the trailer tyres may lead to permanent damage of tyres resulting from tyre mate rial delamination Wrong air pressure...

Страница 118: ...2 The compressed air in the tank causes the removal of water to the exterior Released valve stem should auto matically close and stop flow of air from the tank If the valve stem does not return to its position wait until the tank is empty Then screw out and clean or replace the valve I 3 2 589 05 1 EN 2 1 589 I 01 1 Figure 5 3 Air tank 1 drain valve 2 air tank ...

Страница 119: ... tractor connections should be protected by covers or placed in their designated sockets Before the winter it is recommended to preserve the seal with special preparations e g silicon grease for rubber elements Each time before hitching the machine in spect technical condition and cleanness of connectors and sockets in tractor If nec essary clean or repair tractor sockets I 3 4 622 06 1 EN DANGER ...

Страница 120: ... completeness of protective shields Check if the shields are properly mounted check the condition of mudguards and mud wall Check if the side under run pro tection device and the rear beam are operational Check the integrity of caps If necessary tighten the bolt connec tions fixing the shields I 3 11 623 08 1 EN DANGER Do NOT use the trailer with damaged or incomplete shields 623 I 02 1 1 2 2 3 4 ...

Страница 121: ...e inside the brake cylinder Check if the brake cyl inder is correctly installed Clean the cylinder if needed In winter it may be necessary to defrost the cylinder and drain water through unblocked vent holes Damaged cylinder should be replaced with a new one When installing the brake cyl inder maintain its original position with regard to bracket When moving off check if the main brake system oper...

Страница 122: ...and check whether the tyre defect requires tyre replacement Check that tyre is correctly installed on rim Check tyre age While checking pressure pay attention to technical condition of wheels Wheels should be inspected with regard to dis tortion breaking of material breaking of welds corrosion especially in the area of welds and contact with tyre I 3 4 622 09 1 EN TIP The tire air pressure value c...

Страница 123: ...in line can be reduced by pressing the head of the pneumatic connection until re sistance is felt Slide out the filter slide gate 1 Hold the filter cover 2 Hold the filter cover 2 with the other hand After removing slide lock the cover is pushed out by the spring located in the filter housing The filter element and the filter body should be carefully cleaned and blown through with compressed air A...

Страница 124: ...xle version the in spection opening may be located elsewhere than in the place indicated in the figure however it is always lo cated on the brake shield disc Remove the upper plug and lower plug and check the brake shoe lining thickness Brake shoes should be replaced when the lining thickness is less than 5 mm Check the other linings for wear I 3 2 589 10 1 EN TIP Check brake shoe linings for wear...

Страница 125: ...ing does not make any unusual sounds Moving the wheel try to detect slackness Repeat the procedure for each wheel individually remembering that the jack must be on the side opposite to the chocks If slackness is felt adjust bearings figure 6 3 Unusual noise made by the bearing may be a symptom of ex cessive wear dirt or damage In such an event the bearing together with sealing ring should be repla...

Страница 126: ...f hub cover if necessary replace it with a new one I 3 2 589 11 1 EN TIP If hub cover is damaged or missing contamination and dampness enter the hub which causes signifi cantly faster wear of bearings and hub seals The bearing service life depends on the operating conditions load vehicle speed and lubrication con ditions ...

Страница 127: ...al is released Measure the Y distance when the tractor brake pedal is depressed Calculate the difference between the distances X Y cylinder rod stroke Check the angle between the cylinder rod axis and the expander lever If the expander arm angle 2 and the cylinder rod stroke are outside the range specified in Table 5 3 adjust the brake I 3 4 622 13 1 EN TIP Check technical condition of brakes acco...

Страница 128: ...educe pressure in air tank 2 Reduction of pressure in tank is achieved by tilting the drain valve stem Unscrew valve 1 Clean the valve blow it with com pressed air Replace the seal Screw in valve fill tank with air and check tank tightness I 3 2 589 13 1 EN 1 2 526 I 12 1 Figure 5 12 Air tank 1 drain valve 2 tank ...

Страница 129: ...rn the brake mechanism crank 2 in direction B to engage the parking brake figure 5 13 Check tension of the cable 1 When the brake mechanism bolt is maximally unscrewed the cable should be loose and hanging by ap proximately 10 to 20 mm ADJUST CABLE TENSION Unscrew the brake mechanism bolt maximally 2 by turning the crank in direction A Loosen nuts 4 of U bolt clamps 3 on handbrake cable 1 3 4 A B ...

Страница 130: ...king brake are fully released the cable should be loose and hanging by approximately 10 20 mm The axle expander levers should be in their rest position Should it be necessary to replace the brake cable follow the instructions in section 6 2 Replace the parking brake cable I 3 2 589 14 1 EN DANGER The trailer must not be used with a faulty parking brake system Do not use an unreliable trailer until...

Страница 131: ...plets stop using the trailer until faults are remedied If unreliability is evident in brake cylinders do NOT use trailer with damaged system until faults are remedied If leaks appear at line connections then tighten the connections using the spec ified torque and recheck the connections If the problem still exists replace the leaky component Rubber hydraulic lines must be replaced every 4 years re...

Страница 132: ...tic hiss Lack of system tightness may be detected by covering elements to be checked with washing fluid or other foaming prepara tions which will not react aggressively with the system components Damaged components should be replaced or re paired If leaks appear at connections then tighten the connections If air continues to escape replace connection components or seals with new ones During tightn...

Страница 133: ...0 working hours the next inspection after 5000 km or after 1500 working hours then once a year The nuts should be tightened diagonally CHECK THE TIGHTNESS OF THE BOLT NUTS Check the tightness of the nuts 6 of the rocker arm bolts 3 and nuts 7 of 680 800Nm 85 105 Nm 510 605 Nm 510 605 Nm 680 800Nm 623 I 04 1 1 2 3 3 2 4 4 4 10 9 10 8 11 8 6 5 7 7 5 5 5 7 Figure 5 14 Mechanical suspension system mai...

Страница 134: ... out cycli cally the first inspection after traveling 50 km with a load or after 500 working hours the next inspection after 5000 km or after 1500 working hours then once a year The washers 8 should not be in contact with the bracket 9 If they are touching replace the conical rubber bushings 10 Before installation grease the rubber bushings INSPECT THE LOCKING OF THE NUTS The inspection consists o...

Страница 135: ...ginning to grease leaf springs remove contamination wash with water and leave to dry Do not use pressure washers which may cause moisture pen etration between individual leaf spring plates Absorber plates should be lubri cated using an agent having both anticor rosion and lubricating properties it is rec ommended to apply on outer leaf spring surfaces very thin layer of lithium or lime alkali grea...

Страница 136: ...on points Type of grease Frequency Hub bearings 1 2 bear ings in each hub 4 A 24M 526 I 19 1 1 1 1 Expander shaft sleeves 1 8 A 3M 1 2 1 623 I 05 1 Expander arm 2 4 A 3M Leaf springs 1 4 C 3M 2 2 1 623 I 06 1 1 Leaf spring sliding surface 2 4 B 1M Table 5 4 Trailer lubrication schedule ...

Страница 137: ...ing axle expander shaft bushings 1 4 A 3M 1 1 623 I 07 1 1 2 3 3 Steering axle expander arm 2 2 A 3M Axle steering arm pin 3 4 A 3M Drawbar hitching eye 1 1 B 14D 1 623 I 08 1 1 2 Rotating drawbar eye 2 1 B 1M Spring securing pin 1 2 B 3M 623 I 09 1 1 1 2 Drawbar pin 2 1 B 3M Brake cable guide wheel axle 1 3 A 6M 589 I 06 1 1 ...

Страница 138: ...M 1 Name Number of lubri cation points Type of grease Frequency Handbrake mechanism 1 1 A 6M 589 I 07 1 1 Chute guides 1 2 D 1M 623 I 10 1 1 1 2 2 2 2 Chute link pins 2 6 D 1M Wall cylinder bearings 1 4 B 3M 623 I 11 1 1 1 2 Side wall bushing 2 6 or 12 B 3M ...

Страница 139: ... Type of grease Frequency Bottom wall short pin 1 8 or 16 B 3M 623 I 12 1 1 1 1 1 Hydraulically driven lower wall link pin 1 4 or 8 B 3M 623 I 13 1 2 1 1 2 Lower wall cylinder piston rod eyes 2 4 or 8 B 3M Lower wall long pin 1 8 or 16 B 3M 623 I 14 1 1 2 Lower wall link lower pin 2 2 or 4 B 3M ...

Страница 140: ...ease Frequency Joints and sockets for mounting the load box front 2 B 2M 623 I 15 1 1 Joints and sockets for mounting the load box rear 2 B 2M 623 I 16 1 1 Tipping cylinder sockets and cylinder sling 4 B 1M 259 I 21 1 Rear hitch mechanism option 1 A 1M 259 I 22 1 Trailer version with right and left tipping ...

Страница 141: ... Symbol Type of grease A machine general purpose grease lithium alkaline B Grease for heavily loaded elements with addition of MoS2 or graphite C anticorrosion preparation in aerosol Frequency D working day 8 hours of trailer use M month Table 5 5 Meaning of symbols in Table 5 4 ...

Страница 142: ... to loosen con nections and tighten them if necessary Lost components must be replaced with new ones TIGHTENING OF WHEEL NUTS Wheel nuts should be tightened gradually and diagonally in several stages until the required tightening torque is obtained using a torque wrench See FIGURE 5 15 for the recommended nut tightening se quence and tightening torque value Wheel nuts must not be tightened with im...

Страница 143: ...ours of trailer travel The above activities should be repeated if a wheel has been removed from the wheel axle TIGHTEN THE DRAWBAR EYE Drawbar eye tightness should be checked simultaneously with wheel nut tightness checking The tightening torque of the M20x80 bolts should be 395 Nm Nuts should be tightened gradually diagonally using torque spanner I 3 1 623 20 1 EN 450 510Nm 1 2 3 4 5 6 7 8 9 10 5...

Страница 144: ...spection schedule 5 34 PRONAR T700M 1 5 21 REPLACE HYDRAULIC LINES Rubber hydraulic lines must be replaced every 4 years regardless of their technical condition This should be done in spe cialised workshops I 3 1 526 20 1 EN ...

Страница 145: ...MAINTENANCE SECTION 6 ...

Страница 146: ...y reliable The lifting jack must be positioned on a level and hard surface so as to prevent sinking into the ground or relocating the jack during lifting If necessary use proper backing plates in order to reduce unit pressure of the jack s base on the ground and prevent its sinking into the ground Dismount wheel INSTALL WHEEL Clean axle pins and nuts of contamination Do not grease thread of nuts a...

Страница 147: ...lamps and cable 2 Clean the parking brake components Lubricate parking brake crank mech anism 1 and pins of cable guide rollers Install shackle and U shaped clamps on one end of cable 2 Make certain that clamps are correctly installed Attach one end of cable install shackle pin and secure it with new cotter pins Pass the other end of the cable through guide rollers and attach the 1 2 2 623 J 01 1 ...

Страница 148: ...e crank mechanism cable and then loosen it If necessary correct the brake cable tension J 3 2 589 02 1 EN Clamp jaws must be placed at the load bearing cable side figure 6 2 Protect the cable ends using a heat shrink tubing The distance between the clamps should be 15 mm The first clamp must be located as close as possible to the thimble IMPORTANT ...

Страница 149: ...oove with the opening in wheel axle pin cotter pin opening is indicated by black arrow in the figure Wheel should rotate without excessive resistance The nut must not be excessively tightened Otherwise operating conditions of the bearings will deteriorate Secure castellated nut with cotter pin and mount hub cover 1 Delicately tap the hub cap with rubber or wooden mallet J 3 2 589 03 1 EN Adjustmen...

Страница 150: ...orce decreases also when the operating angle of the brake cylinder rod 5 figure 6 4 6 5 in relation to the expander arm 1 is wrong In order to obtain the optimal mechanical operating angle the cylinder piston fork 6 must be installed on the expander arm 1 as to ensure that the operating angle at full braking is about 90 The inspection involves measuring the TIP The correct stroke of the piston rod...

Страница 151: ...nd remove key from ignition Immobilise the tractor with parking brake Incorrectly adjusted brake may cause rubbing of brake shoes against brake drums which may lead to faster wear of brake linings and or brake overheat ing IMPORTANT The positions for fixing the brake cylinder in the bracket openings and the brake cylinder pin in the expander arm are determined by the Manufacturer and must not be c...

Страница 152: ...roper operating range 25 45 mm adjust the expander arm Dismantle brake cylinder fork pin 6 Remember or mark the original po sition of pin 6 in expander arm opening 3 Check if the brake cylinder piston rod moves freely and within the whole nominal range Check if the brake cylinder vent holes 25 45 mm 9 0 o B A C D A 7 4 5 1 2 3 6 589 J 04 1 Figure 6 6 Principle of pneumatic brake adjustment 1 brake...

Страница 153: ...the brake cylinder figure 6 6 pneumatic cylinder Install the brake cylinder fork pin and washers and secure the pin with cotter pins Rotate adjustment bolt 4 to the right until one or two clicking sounds are heard in the expander arm regulating mechanism Repeat adjustment activities for the Do not disassemble the membrane cylinder The membrane is glued into and may lose its tightness IMPORTANT 25 ...

Страница 154: ...brake cylinder piston rod stroke is outside the proper operating range repeat the adjustment CHECKING THE BRAKE OPERATION After completed adjustment perform a trial run Engage the brake several times Stop the tractor with trailer and check the temperature of brake drums If any of the drums is too hot correct the brake adjustment and perform a trial run again J 3 2 589 04 1 EN ...

Страница 155: ...ction sockets in tractor and trailer Check completeness and technical condition of trailer lights Check completeness of all reflectors Check correct mounting of the slow moving vehicle warning sign holder Before driving on to public road check that the tractor is equipped with a warning reflective triangle J 3 2 589 05 1 EN TIP Light emitting diodes LED are used as the source of light Damaged ligh...

Страница 156: ... is not necessary but if required this operation should be entrusted to a specialist service point Because of its composition the oil applied is not classified as a dangerous substance however long term action on the skin or eyes may cause irritation In the event of contact of oil with skin wash the place of contact with water and soap Do NOT apply organic solvents petrol kerosene Contaminated clo...

Страница 157: ...eases is recom mended which contain anticorrosion ad ditives and have significant resistance to being washed away by water Aerosol preparations silicon greases and anti corrosive lubricating substances should have similar characteristics Before using the grease read its infor mation leaflet Particularly relevant are safety rules and handling procedures for a given lubricant as well as waste dispos...

Страница 158: ...eded Damaged bearings Replace bearings Damaged hub parts Replace Poor reliability of braking system Insufficient pressure in the system Check pressure on tractor pressure gauge wait till compressor fills tank to required pressure Damaged air compressor in tractor Repair or replace Damaged brake valve in tractor Repair or replace Leaking system lines or connections Check system for tightness Excess...

Страница 159: ...aged wheel valve puncture etc Check air pressure Regularly check cor rectness of air pressure in tyres Excessive loading of the trailer Do not exceed the permissible gross weight of the trailer Reduce ground speed while driving on turns on hardened surface Check wheel and valve Replace dam aged parts Excessive wear of central part of tyre Excessive air pressure in tyres Check air pressure Regularl...

Страница 160: ... while loading Abrasions on ex ternal side edge of tyre Too frequent driving over sharp or high obstacles e g curbs Control driving technique Damaged rim hardening and cracking near rim brittleness of tyre Incorrect braking technique Too frequent violent brak ing Damaged brake system Check brake system Control braking technique Damage occurs due to excessive heating of hub which leads to heating o...

Страница 161: ...TYRE SYSTEM SECTION 7 ...

Страница 162: ...55R26 5 176A8 165D 600 55R26 5 175A8 165D 20 00x26 5H2 ET 0 320 kPa 4 560 60 R22 5 161D 560 60 R22 5 164D 16 00x22 5H2 ET 30 400 kPa 5 600 50R22 5 170A8 20 00x22 5 ET 0 400 kPa 6 600 55R22 5 175A8 162E 600 55R22 5 172A8 162D 20 00x22 5 ET 20 400 kPa 7 600 55R26 5 165D 20 00x26 5H2 ET 0 400 kPa 8 700 50 26 5 174A8 24 00x26 5H2 ET 80 240 Kpa 9 710 45 26 5 169A8 24 00x26 5H2 ET 80 240 Kpa 10 710 50R2...

Страница 163: ...rence list of oils for the hydraulic steering system 1 TOTAL Equivis ZS 22 2 ELF Hydrelf 22 3 SHELL Tellus T22 4 TEXACO Rando HDZ 22 5 BP Energol SHF 22 6 ESSO Univis N22 7 AGIP Arnica 22 ANNEX A A 1 PRONAR T700M 1 ...

Страница 164: ...ANNEX A A 2 PRONAR T700M 1 ...

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