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Pr

o

Minent ProMix 

‘DB' & 'PB’ Polymer Feeder

 

 

ProMix Series MA Batch/Inline User Manual

 

52

 

Appendix B 

– Control Panel “B Controls” 

B.1 Controller Board Layout 

The controller consists of three circuit boards, a front 

Measure

 circuit board, a back 

Power

 

board, and an auxiliary digital input board. 

The front, 

Measure

 circuit board supports 7 sensor inputs & 8 digital Inputs.  

It includes a 2 line x 16 character LCD display, USB Type ‘B’ jack and a microcontroller 
module. 

S1 S2 T

Running

+DC Power

Output

O  P  Q  R 

S  T 

A & B

U  V 

G+

Power IN

18 VDC

‘A’ ‘B’

RS485

4-20mA

Conductivity

Red Blk Wht Grn

Meter & Contact Set Inputs

‘+’

LCD Display

Control

Module

with

Ethernet

Jack

N/A

Metering 

Pump

4-20mA 

Output

&

Pump

4-20mA 

Feedback to 

Customer

Sensors

‘C’ & ‘D’

Sensors

‘E’ & ‘F’

USB

‘B’ Size

Jack

Modem

Power

Expansion

‘G’

4-20mA

Speed

Command

RJ45

Ethernet

Jack

Internal 

24VDC 

Supply

Tank Level, Water Meters, 

Pump Fault, Remote Start, 

Auto/Manual Selector Status

Optional

Modem

Cable to

Power

Card

Measure  Card

 

**Ethernet CAT5 LAN cabling is limited to a maximum of 300ft / 100m from controller to access 
hub.  Do not exceed this limit.** 

Содержание ProMix Series

Страница 1: ...ls Polymer Blending System Please completely read through these operating instructions first Do not discard The warranty shall be invalidated by damage caused by operating errors ProMix_MB_IOM 02 21 2...

Страница 2: ...lation Considerations 10 1 4 Installation Guidelines 11 1 5 Quick Start Guide 12 1 6 ProMix Mode and Polymer Settings 14 1 7 Servicing Guidelines 19 2 0 CONTROLLER 20 2 1 Keypad Navigation 20 2 2 Main...

Страница 3: ...ber Spare Parts 40 3 4 Piping Components Spare Parts 41 3 5 Control Panel Spare Parts 41 3 6 Maintenance and Lubrication Schedule 42 Appendix A DB PB Series Bill of Material 46 Mechanical Electrical L...

Страница 4: ...ter by volume The second basic operation mode is Inline which requires the user to calculate and manually adjust the desired polymer pump rate based upon the process requirements In either mode the ty...

Страница 5: ...Two indicating lights on the front controller door provide operational status The design incorporates an electric solenoid valve water inlet primary and secondary flow meters diaphragm and progressive...

Страница 6: ...76 GPH 1048385 1500X2 10 3DB GXLA 0450 200 12 95 GPH Refer to Appendix C for proper sizing Overall Skid Dimensions w Gamma XL 72 H x 40 W x 34 D Overall Weight of Skid 220 lbs w Gamma XL Power Require...

Страница 7: ...0 GPH 1048388 1500X2 24 0PB Seepex MD 24 0 GPH Refer to Appendix C for proper sizing Overall Skid Dimensions 72 H x 40 W x 34 D Overall Weight of Skid 250 lbs Power Requirements 220VAC 60Hz 1 Phase 20...

Страница 8: ...inent Gamma XL Solenoid Driven Metering Pump 2 Original Pump GPH rating is derated 20 due to Polymer viscosity The actual deration may vary depending on the polymer used 3 Control Modes Available a St...

Страница 9: ...A7 H0 GA X 234 1 00 10 0 100 MD MD 012 12 A6 A7 A7 H0 GA X 252 2 40 24 0 100 Notes 1 Seepex Progressive Cavity Metering Pump 2 Original Pump GPH rating is derated due to Polymer viscosity The actual d...

Страница 10: ...Make note of the carrier s bill of lading the extent of the damage if any and notify the carrier 3 Store the equipment on firm level surface in original packing container Do not store the equipment wh...

Страница 11: ...ing so that connections properly meet system termination points Do not stretch field installed piping to meet system termination points Stressed piping will fail b Piping should be at a minimum to and...

Страница 12: ...Setting this to a higher value will result in possible damage to the motor and associated wiring Overload conditions should be investigated and possible process changes may need to be made to prevent...

Страница 13: ...t 100 stroke frequency and stroke length set at 100 11 In Inline mode the neat polymer pump speed is then adjusted manually according to the switch positions in section 1 6 The pump flow rate and prim...

Страница 14: ...manually adjust the pump speed based upon the measured dilution water flow rate Emulsion or Mannich The type of polymer being used by the ProMix feeder is selected If emulsion then a maximum of 1 0 c...

Страница 15: ...entration Remote Setpoint N A Max chamber concentration 1 0 ON REMOTE Remote Start Contact N A Keypad Local Setpoint N A Remote Setpoint 4 20 mA 0 1 0 concentration Max chamber concentration 1 0 REMOT...

Страница 16: ...ration Remote Setpoint N A Max chamber concentration 10 0 ON REMOTE Remote Start Contact N A Keypad Local Setpoint N A Remote Setpoint 4 20 mA 0 10 0 concentration Max chamber concentration 10 0 REMOT...

Страница 17: ...00 pump speed Remote Setpoint N A Max chamber concentration 1 0 ON REMOTE Remote Start Contact N A Keypad Local Setpoint N A Remote Setpoint 4 20 mA 0 100 pump speed Max chamber concentration 1 0 REMO...

Страница 18: ...pump speed Remote Setpoint N A Max chamber concentration 10 0 ON REMOTE Remote Start Contact N A Keypad Local Setpoint N A Remote Setpoint 4 20 mA 0 100 pump speed Max chamber concentration 10 0 REMO...

Страница 19: ...rom unit prior to disassembly Maintain protective covers over all moving parts Keep body parts hair and foreign objects from contact with moving parts Do not allow grease or oil to be used or stored a...

Страница 20: ...top line of the main menu displays the current feeder state Press EXIT during any main menu display you ll return to the top of the menu the current feeder state The other main menu displays show inf...

Страница 21: ...er is converted to a flow rate in Gallons Minute Post Flow is the water blended into the mixer outlet flow which affects the delivered polymer Post Flow may be zero GPM Zero Primary Flow STOPs the fee...

Страница 22: ...t less than 0 typically an open current loop STOPs the feeder Press ENTER to span the current loop Pump Speed displays the 4 20mA output which tracks the percentage PolymerFeed pump rate Typically spa...

Страница 23: ...point If enclosure door switch is in the Local position feed rate will change immediately Local Setpoint limits are 0 05 to 1 00 for emulsion polymer and 0 05 to 10 0 for Mannich If entries are made o...

Страница 24: ...Flush Time is the time water flows after initiation of a Flush Cycle This is a maintenance feature and can be manually initiated by 1 placing the controller door System Start Switch in the OFF positio...

Страница 25: ...o view adjust the Feed Mode to either Batch or Inline Batch mode automatically adjusts the pump rate to changes in dilution flow to maintain the percent setpoint and Inline requires manual adjustment...

Страница 26: ...owse the feeder with Internet Explorer or Mozilla The reference manual will assist with browser setup of the controls Click on links within the View the right side of the display will update with corr...

Страница 27: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 27 2 6 2 Diagnostic View...

Страница 28: ...tional feature for other type pumps selection The Gamma XL pump utilizes an integral relay for feed verification 2 7 4 Pump Calibration Before placing the ProMix system in operation the polymer pump s...

Страница 29: ...rate in gph see section 2 4 pump settings 8 Place the pump back into the analog mode Follow the same procedure for a Seepex pump but do not use water for testing and or calibration Connect suction sid...

Страница 30: ...OFF Run LED OFF Stop LED Flow check Start OFF selected or Setpoint 0 Start ON Solenoid OFF Mixer OFF Pump OFF Run DO ON Water Loss OFF Run LED ON Stop LED No water STOP No Flow in 5 to 60 secs ON Sol...

Страница 31: ...h Flush Flush Selected Start ON Solenoid ON Mixer ON Pump ON Run DO OFF Water Loss ON Run LED OFF Stop LED Local RUN No Flow or Auxiliary input or Remote Contact OFF ON Solenoid ON Mixer ON Pump OFF R...

Страница 32: ...oid ON Mixer ON Pump OFF Run DO OFF Water Loss OFF Run LED Flash Stop LED Pump MaxFeed ON Solenoid OFF Mixer OFF Pump OFF Run DO OFF Water Loss OFF Run LED ON Stop LED No Feed STOP Fail to Feed Fail t...

Страница 33: ...maximum mixer concentration The AUTO light allows quick confirmation of the switch from AUTO to MANUAL The parts of previous state diagrams that enable polymer feed are summarized in this graphic STO...

Страница 34: ...rate greater than 0 2GPM for the feeder to operate Note that in either Remote or Local mode the user can transition between modes by changing the System Start door switch from one position to the othe...

Страница 35: ...AND Primary flow 0 2 GPM Exits on flow measured or ON OFF REMOTE OFF No Water STOP Exits on flow measured or ON OFF REMOTE OFF Filling Mixer Solenoid open mixer OFF Waits user set seconds to fill mix...

Страница 36: ...tact flush feed verify fail Remote Start open mixer 1 or 10 pump at max SPM or ON OFF REMOTE OFF No Feed STOP Feed Verify fails to measure polymer feed Exits on user reset of alarm no flow Remote Star...

Страница 37: ...t Ground symbol terminal Solenoid Verify that the solenoid has been actuated during the Flow Check state by cracking a downstream union Remove the shock shield from the lower controller circuit board...

Страница 38: ...ntration You can also reduce the Local or Remote setpoint although that s usually a less desirable fix Pump MaxFeed Decreasing the Primary flow GPM and or the Dilution flow GPM will reduce the pump fe...

Страница 39: ...alue volume time These alarms will not prevent polymer feed but may be used to flag operational setpoint usage or maintenance problems Exceeding 1 or 10 For Inline mode if the pump speed or 4 20 mA in...

Страница 40: ...084 GXLA0450 Spare Parts Kit 1000251 GXLA0450 Diaphragm 1025138 GXLA0450 Liquid End Spare Parts Kit above includes the following 1 Diaphragm 1 Suction Valve Set 1 Discharge Valve Set 2 Ball Valves Che...

Страница 41: ...8 0 160PSI Gauge SS 2 1 2 Bottom MTD 7746152 0 160PSI 316SS Back gauge CPVC PTFE Isolator 7744091 1 2 ID PVC Nylobraid Hose 7741354 1 2 SS Hose Clamp 7740541 1 2 PVC Hose Barb Adapter H x MNPT 3 5 Con...

Страница 42: ...Mixing Chamber Motor amperage Check fan cover for obstruction or Dirt Monthly Check dosing diaphragm for damage Gamma XL Pump Every 3 Months Approx 30 continuous operation Check the liquid end for ti...

Страница 43: ...PM amperage Drain Check fan cover for obstruction or Dirt Seepex Pump Monthly Check Gear reducer temperature and oil level Seepex Pump See Lubrication Chart Monthly Change Gear reducer oil Seepex Pump...

Страница 44: ...Check Gear Reducer Oil Level Seepex Pump 210cSt 40 C Gulf EP Lube S 100 or equal Weekly Change Gear Reducer Oil Level Seepex Pump 210cSt 40 C Gulf EP Lube S 100 or equal 3 Years Repack Motor Bearing...

Страница 45: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 45 Mixing Chamber Motor Details...

Страница 46: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 46 Appendix A DB PB Series Bill of Material Mechanical Electrical List General Mechanical Layout ProMix M DB...

Страница 47: ...46524 X X X X 90 CHECK VALVE 1 SKT PVC 1048408 X X X X 100 PRESSURE GAUGE 316 SST 0 100 PSI 7741084 X PRESSURE GAUGE 316 SST 0 160 PSI 7745788 X X X 110 UNION 1 SOCKET PVC VITON SCH 80 7744563 X X X X...

Страница 48: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 48 General Mechanical Layout ProMix M PB...

Страница 49: ...1 SKT PVC 1048408 X X X 100 PRESSURE GAUGE 316 SST 0 160 PSI 7745788 X X X 110 UNION 1 SKT PVC 7744563 X X X 120 UNION 1 1 2 FNPT PVC VITON SCH 80 7744559 X X X 130 STATIC MIXER 1 1 2 MNPT CLEAR PVC...

Страница 50: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 50 P N 7747253 Mixing Chamber Components...

Страница 51: ...OTOR 1 1 2 HP TEFC 115 230 VAC 1 PH 56C BALDOR VWDL3414 130 7746478 1 FLANGE MOTOR C56 135 PROMIX M 140 7500346 1 HOSE BARB 1 16 MNPT X 3 16 ID PVDF 150 7746484 1 SHAFT MIXER 303SS PROMIX M 160 851405...

Страница 52: ...roller module S1 S2 T Running DC Power Output O P Q R S T A B U V G Power IN 18 VDC A B RS485 4 20mA Conductivity Red Blk Wht Grn Meter Contact Set Inputs LCD Display Control Module with Ethernet Jack...

Страница 53: ...N N Power A B A B A B A B A B AC POWER AC RELAYS 1 2 AC RELAYS 3 4 RUN R1 N L R2 A B R3 A B R4 A B R5 LI LO Signal P6 A B P7 A B P8 A B P9 A B FREQUENCY CONTROLS 5 Power Relay ON OFF Controls Four Fre...

Страница 54: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 54 B 2 Controller Wiring DB PB Series...

Страница 55: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 55...

Страница 56: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 56...

Страница 57: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 57...

Страница 58: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 58...

Страница 59: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 59...

Страница 60: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 60...

Страница 61: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 61...

Страница 62: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 62...

Страница 63: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 63...

Страница 64: ...t be adjusted based upon actual operation Below are typical guidelines to estimate polymer feed dosage 1 For a Clarifier Filter application A MGD Plant Flow B ppm active polymer C desired solution con...

Страница 65: ...roMix M SG 1500X2 10 3DB System 1048386 200 ProMix M SG 1500X2 5 0PB System 1048387 200 ProMix M SG 1500X2 10 0PB System 1048388 200 ProMix M SG 1500X2 24 0PB System Electrical Schematic Drawings 1048...

Страница 66: ...ber concentration 10 0 ON LOCAL Batch Emulsion Remote Start Contact N A Keypad Local Setpoint 0 1 0 concentration Remote Setpoint N A Max chamber concentration 1 0 ON LOCAL Batch Mannich Remote Start...

Страница 67: ...eypad Local Setpoint 0 100 pump speed Remote Setpoint N A Max chamber concentration 10 0 REMOTE LOCAL Batch Emulsion Remote Start Contact Close start open stop Keypad Local Setpoint 0 1 0 concentratio...

Страница 68: ...EMOTE Polymer Pump Controller door 2 position selector switch Determines the setpoint for pump control action which can either be pump speed or concentration If set to the LOCAL position the setpoint...

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