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ProMinent DULCO flex DFD 025, Руководство по эксплуатации

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4.3  Assembly

CAUTION!
Possible consequence: Slight or minor injuries.

Material damage.
Carry out assembly work before commencing the

electrical installation.
Observe the permissible ambient conditions.

4.3.1  Ambient conditions

NOTICE!
Ambient conditions
Possible consequence: Property damage and

increased wear and tear
Assembly is to be carried out in the following order.

If the must has to be installed outdoors, then it is to

be equipped with protection against sunlight and

weather influences.
When positioning the pump, ensure that sufficient

room for access is provided for all types of mainte‐

nance work.

There are limit values for temperature and pressure, depending on

the type of hose selected. These limit values are described in the

following section:

Tab. 2: Limit values for hose temperature and pressure

Material
Hose

min. temp. (°C)
Feed chemical

max. temp. (°C)
Feed chemical

min. temp. (°C)
Environment

max. pressure (bar)

NR

-20

80*

-40

15

NBR

-10

80*

-40

15

EPDM

-10

80*

-40

15

NR-A

-10

80*

-40

15

NBR-A

-10

80*

-40

15

* at high temperatures, the life of the hose can be drastically reduced. Please contact in the event of tem‐

peratures higher than 50 ° C the manufacturer of the pump.
Also observe the general safety information, see 

Ä

 Chapter 2.1 ‘General safety information’ on page 21

Transport, storage, assembly and Installation

 

 

 

28

Содержание DULCO flex DFD 025

Страница 1: ...2006 42 EC Part no 986226 Version BA DX 039 10 21 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or...

Страница 2: ...es detailed descriptions of the haz ardous situation see Chapter 1 1 Explanation of the safety information on page 4 The following symbols are used to highlight instructions links lists results and ot...

Страница 3: ...lation 26 4 1 Transport 26 4 2 Storage 27 4 3 Assembly 28 4 3 1 Ambient conditions 28 4 3 2 Alignment of the suction side 29 4 3 3 Alignment of the discharge side 29 4 3 4 Adjusting the shoe pressure...

Страница 4: ...R Nature and source of the danger Consequence Fatal or very serious injuries Measure to be taken to avoid this danger Danger Denotes an immediate threatening danger If this is disregarded it will resu...

Страница 5: ...it should therefore only be conducted by qualified personnel Unqualified personnel should be kept away from the hazard zone Training Definition Instructed personnel An instructed person is deemed to b...

Страница 6: ...environment in which the are employed and know the relevant standards and regulations Electricians must comply with the provisions of the applicable statutory direc tives on accident prevention Custo...

Страница 7: ...5 bar A32 1 50 kW 18 63 rpm 324 1134 l h 20 70 Hz 5 bar Gear motor external frequency converter required 3 x 230 400 VAC A41 0 75 kW 4 36 rpm 72 648 l h 7 65 Hz 15 bar A42 1 10 kW 6 58 rpm 108 1044 l...

Страница 8: ...DFDa DULCO flex DFDa 025 Rotor 0 Rotor with 2 shoes Batch control 0 No batch control Special version 0 Standard H Housing Halar coated Vacuum system 0 none V with vacuum system Approvals 01 CE mark I...

Страница 9: ...12 42 rpm 450 1575 l h 20 70 Hz 7 5 bar B32 2 20 kW 19 66 rpm 712 2475 l h 20 70 Hz 5 bar Gear motor external frequency converter required 3 x 230 400 VAC B41 1 10 kW 4 39 rpm 150 1462 l h 7 65 Hz 7...

Страница 10: ...FDa 032 M with leakage sensor relay output Rotor 0 Rotor with 2 shoes Batch control 0 No batch control Special version 0 Standard H Housing Halar coated Vacuum system 0 none V with vacuum system Appro...

Страница 11: ...erter 1x 230 VAC C31 2 20 kW 17 60 rpm 1356 4788 l h 20 70 Hz 5 bar Gear motor external frequency converter required 3 x 230 400 VAC C41 1 50 kW 4 34 rpm 320 2713 l h 7 65 Hz 5 bar C42 2 20 kW 4 34 rp...

Страница 12: ...t leakage sensor L with leakage sensor M with leakage sensor relay output Rotor 0 Rotor with 2 shoes Batch control 0 No batch control Special version 0 Standard H Housing Halar coated Vacuum system 0...

Страница 13: ...ated frequency converter 1x 230 VAC D31 5 50 kW 10 36 rpm 1 7 6 3 m3 h 20 70 Hz 5 bar D32 7 50 kW 19 66 rpm 3 3 11 5 m3 h 20 70 Hz 5 bar Gear motor external frequency converter required 3x 230 400 VAC...

Страница 14: ...ith leakage sensor M with leakage sensor relay output Rotor 0 Rotor with 2 shoes Batch control 0 No batch control Special version 0 Standard H Housing Halar coated Vacuum system 0 none V with vacuum s...

Страница 15: ...r E18 7 5 kW 40 rpm 16 0 m3 h 5 bar Gear motor with integrated frequency converter 1x 230 VAC E31 7 5 kW 10 36 rpm 4 0 14 4 m3 h 20 70 Hz 5 bar Gear motor external frequency converter required 3x 230...

Страница 16: ...DFDa DULCO flex DFDa 070 Rotor 0 Rotor with 2 shoes Batch control 0 No batch control Special version 0 Standard H Housing Halar coated Vacuum system 0 none V with vacuum system Approvals 01 CE mark In...

Страница 17: ...bar G15 7 5 kW 20 rpm 14 0 m3 h 7 5 bar G16 7 5 kW 27 7 rpm 19 4 m3 h 5 bar G17 11 kW 30 rpm 21 0 m3 h 5 bar Hose material 0 NR B NBR E EPDM Hydraulic connector I DIN Flange VA DN80 J DIN flange PP DN...

Страница 18: ...Identity code DFDa DULCO flex DFDa 080 Vacuum system 0 none V with vacuum system Approvals 01 CE mark Introduction 18...

Страница 19: ...F15 15 0 kW 23 0 rpm 27 6 m3 h 7 5 bar F16 15 0 kW 28 0 rpm 33 6 m3 h 5 bar F17 18 5 kW 30 0 rpm 36 0 m3 h 5 bar Hose material 0 NR B NBR E EPDM Hydraulic connector I DIN flange VA DN100 J DIN flange...

Страница 20: ...Identity code DFDa DULCO flex DFDa 100 Vacuum system 0 none V with vacuum system Approvals 01 CE mark Introduction 20...

Страница 21: ...sequence Fatal or very serious inju ries Measure Ensure that there can be no unau thorised access to the unit WARNING Hazardous media contamination of persons and equipment Possible consequence Fatal...

Страница 22: ...tial leakage of liq uids must be accounted for If the hose rupture alarm optional is fitted then the pump can be stopped and or an electrical valve can be actu ated In addition you must avoid particle...

Страница 23: ...ence Material damage right through to destruction of the unit The device is not suitable for outdoor operation Take suitable measures to protect the device from environmental influences such as UV ray...

Страница 24: ...edia The DULCO flex DFDa has been designed for safe and uncompli cated operation as well as straightforward maintenance The DULCO flex DFDa can be used for many different media However this pump type...

Страница 25: ...the risk of injury The motor serves to drive the rotor Two shoes at the ends of the rotor serve to press the pump hose against the pump housing The rotary movement of the rotors alternately press and...

Страница 26: ...y as the hazard potential of a substance can be re evaluated at any time based on new findings The system operator is responsible for ensuring that these safety data sheets are available and that they...

Страница 27: ...080 100 as shown in Fig 3 4 2 Storage Storage n The pump hose should be removed from the housing during the period of storage n For storage durations longer than 60 days the coupling sur faces termin...

Страница 28: ...ccess is provided for all types of mainte nance work There are limit values for temperature and pressure depending on the type of hose selected These limit values are described in the following sectio...

Страница 29: ...recommended to use a flexible transition between two fixed pipes and the hydraulic connection of the pump in order to avoid the transmission of vibrations 4 3 3 Alignment of the discharge side The dis...

Страница 30: ...he hose within a short period of time The spacer plates are factory fitted You can adapt the number of spacer plates to the actual operating conditions in accordance with the following table Tab 3 DFD...

Страница 31: ...DFDa 040 Number of spacer plates rpm 0 19 20 39 40 59 60 79 80 99 bar 0 5 3 3 2 2 2 2 5 4 3 3 3 5 0 5 4 4 4 7 5 5 5 5 10 0 6 6 5 12 5 7 7 6 15 0 8 8 Delivered state Tab 6 DFDa 060 Number of spacer pla...

Страница 32: ...1 Delivered state Tab 8 DFDa 080 Number of spacer plates rpm 0 19 20 39 40 59 60 79 80 99 bar 0 5 1 1 2 5 1 2 5 0 2 2 7 5 2 2 10 0 3 3 12 5 4 15 0 4 Delivered state Tab 9 DFDa 100 Number of spacer pla...

Страница 33: ...ce curves NOTICE Maximum pressure under continuous operation The lines indicate the limit for maximum pressure under continuous operation Fig 6 DFDa 025 Fig 7 DFDa 032 Transport storage assembly and I...

Страница 34: ...Fig 8 DFDa 040 Fig 9 DFDa 060 Transport storage assembly and Installation 34...

Страница 35: ...Fig 10 DFDa 070 A2022 Fig 11 DFDa 080 Transport storage assembly and Installation 35...

Страница 36: ...sure that the temperature of the liquid does not exceed the recommended temperature range n Only switch the pump on if it the front cover has been properly attached n Check that the shoes are correct...

Страница 37: ...he actions required are described in the safety data sheet Check the safety data sheet regularly and replace if neces sary as the hazard potential of a substance can be re evaluated at any time based...

Страница 38: ...tructed persons see Chapter 1 2 Users qualifications on page 5 The peristaltic pump is to be fully integrated into the customer s designated plant and is then controlled by this plant It is not pos si...

Страница 39: ...hanging the pump hoses 1 Close off all valves in order to prevent leakage of the feed chemical 2 Dismantle the pump hoses from both discharge and suction sides 3 Drain the lubricant from the pump hous...

Страница 40: ...rews In order to do so fasten the screws diagonally Release the screws after tightening by a 1 2 turn 5 Attach the pump hose over the suction side into the pump housing Switch the motor off when the p...

Страница 41: ...temperature Insufficient or poor suction condi tions Check suction line for blockages Pump speed too high Reduce pump speed Reduced flow or pressure Valves on discharge and or suc tion side completel...

Страница 42: ...tart up Insufficient motor performance Check motor and replace if neces sary Insufficient output from frequency converter The frequency converter must match the motor Check voltage Start only happens...

Страница 43: ...Front cover 1 100 00 07 7 Spacer plate 100 01 13 8 Pressure flange 2 100 00 06 Pressure flange ANSI 2 100 00 40 9 Clamp ring 2 100 01 05 10 Insert VA 2 100 00 04 Insert PP 2 100 00 15 Insert PVDF 2 10...

Страница 44: ...21 Seal 1 100 01 32 22 Lifting lug 1 106 00 40 23 Housing seal 1 100 01 33 24 O ring front cover 1 100 00 17 25 Inspection window for maintenance with filling level mark 1 104 00 36 26 Inspection wind...

Страница 45: ...01 16 5 Shoes 2 104 01 17 6 Front cover 1 104 00 07 7 Spacer plate 1 104 01 13 8 Pressure flange 2 104 00 06 Pressure flange ANSI 2 104 00 40 9 Clamp ring 2 104 00 05 10 Insert VA 2 104 00 04 Insert P...

Страница 46: ...32 22 Lifting lug 1 106 00 40 23 Housing seal 1 104 00 33 24 O ring front cover 1 104 00 17 25 Inspection window for maintenance with filling level mark 1 104 00 36 26 Inspection window for maintenan...

Страница 47: ...Front cover 1 109 00 05 8 Pressure flange 2 109 00 06 9 Clamp ring 2 108 00 12 10 Connecting flange DN 40 VA 2 108 00 13 Connecting flange DN 40 ANSI VA 2 108 00 14 Connecting flange DN 40 PP 2 108 00...

Страница 48: ...e 1 18 Ball bearing 1 108 00 29 19 Ball bearing 1 108 00 30 20 Safety collar 1 108 00 32 21 Seal 1 108 00 33 22 Lifting lug 1 106 00 40 23 Discharge screw RBT 2 107 00 41 24 O ring front cover 1 108 0...

Страница 49: ...cer plate 2 111 00 02 3 Housing ball bearing 1 111 00 03 4 Rotor shaft 1 111 00 04 5 Rotor 1 111 00 05 6 Shoes 2 111 00 06 7 Front cover 1 111 01 07 8 Cap M24 1 111 00 08 9 Stud bolts 2 106 00 27 10 P...

Страница 50: ...49 16 Base plate centre 100 mm 1 110 00 39 Base plate centre 100 mm VA 1 110 00 50 17 Base plate centre 60 mm 2 110 00 40 Base plate centre 60 mm VA 2 110 00 51 18 Ball bearing front 2 111 00 28 19 Ba...

Страница 51: ...t 1 111 00 04 4 Rotor 1 114 00 01 5 Shoes 2 114 00 02 6 Spacer plate 1 114 00 03 7 Front cover 1 114 00 04 8 Pressure flange 2 114 00 05 9 Clamp ring 2 112 00 10 10 Connecting flange DN 65 VA 2 112 00...

Страница 52: ...2 00 26 Base plate centre stainless steel 3 112 00 38 16 Stud bolts 2 112 00 44 17 Power end drive 1 18 Ball bearing 2 111 00 28 19 Ball bearing 1 111 00 29 20 O ring rotor shaft 1 111 00 30 21 Seal 1...

Страница 53: ...al ball bearing 1 119 00 04 5 Rotor 1 118 00 02 6 Shoe 2 118 00 03 7 Spacer 1 118 00 10 8 Front cover 1 118 00 08 9 Pressure flange 2 118 00 04 10 Hose clamp ring 2 118 00 06 11 Connecting flange 3 PP...

Страница 54: ...e long VA 2 118 00 36 16 Mounting frame short steel 1 118 00 18 16 Mounting frame short VA 1 118 00 37 18 Ball bearing front 2 119 00 33 19 Ball bearing rear 1 119 00 34 20 Lipped seal ball bearing fr...

Страница 55: ...1 119 00 03 4 Lipped seal ball bearing 1 119 00 04 5 Rotor 1 119 00 05 6 Shoe 2 119 00 06 7 Spacer 1 119 00 07 8 Front cover 1 119 00 08 9 Pressure flange 2 119 00 09 10 Hose clamp ring 2 119 00 10 1...

Страница 56: ...6 Mounting frame short steel 1 119 00 31 16 Mounting frame short VA 1 119 00 32 18 Ball bearing front 2 119 00 33 19 Ball bearing rear 1 119 00 34 20 Lipped seal ball bearing front 2 119 00 35 21 Lipp...

Страница 57: ...Solids max in mm Weight without drive in kg Con nector DN 025 0 3 15 504 Shoes 25 6 3 57 25 032 0 625 15 787 Shoes 32 8 0 89 32 040 1 33 15 2075 Shoes 40 10 0 150 40 060 2 9 15 3800 Shoes 57 14 3 252...

Страница 58: ...15 5 8 85 5 1 14 4 G G D D E E K J J A B B C C H H F F I I L L Fig 21 Dimensions DFDa 025 A 127 5 mm B C D 60 mm E 425 mm F 305 mm G 471 mm H 305 mm I 160 mm J 100 mm K 262 mm L 75 mm Dependent on sel...

Страница 59: ...7 2 Dimensions DFDa 032 Fig 22 Dimensions DFDa 032 A 135 mm B C D E 613 mm F 345 mm G 552 mm H 385 mm I 170 mm J 130 mm K 330 mm L 95 Dependent on selected drive DFDa Technical Data 59...

Страница 60: ...7 3 Dimensions DFDa 040 A0392 Fig 23 Dimensions DFDa 040 A 151 mm B C D 79 mm E 645 mm F 415 mm G 633 mm H 456 mm I 200 mm J 159 mm K 412 mm L 115 mm Dependent on selected drive DFDa Technical Data 60...

Страница 61: ...7 4 Dimensions DFDa 060 A0393 Fig 24 Dimensions DFDa 060 A 215 mm B C D 111 mm E 805 mm F 740 mm G 735 mm H 500 mm I 25 mm J 210 mm K 510 mm L 25 mm Dependent on selected drive DFDa Technical Data 61...

Страница 62: ...5 Dimensions DFDa 070 A0394 Fig 25 Dimensions DFDa 070 A 215 mm B C D 250 mm E 1124 mm F 1065 mm G 1100 mm H 790 mm I 40 mm J 240 mm K 784 mm L 40 mm Dependent on selected drive DFDa Technical Data 6...

Страница 63: ...80 D D E E H H G G F F DIN FLANGE DN 80 DIN FLANGE DN 80 C C A A B B A2023 Fig 26 Dimensions DFDa 080 A 1200 mm B 1093 mm C Dependent on selected drive D 205 mm E 850 mm F 17 5 mm G 160 mm H 200 mm DF...

Страница 64: ...7 7 Dimensions DFDa 100 A0389 Fig 27 Dimensions DFDa 100 A 1 500 mm B 1 360 mm C D 237 mm E 1 000 mm F 17 5 mm G 180 mm H 220 mm Dependent on selected drive DFDa Technical Data 64...

Страница 65: ...e product not approved by us will invalidate this declaration Tab 10 Extract from the EC Declaration of Conformity Designation of the product Peristaltic pump DULCOflex Product type DFAa DFBa DFCa DFD...

Страница 66: ...ks to elements or sections of these instruc tions or other applicable documents 2 Live parts 21 Lubricant level in the pump housing 37 M More symbols 2 N Non discriminatory approach 2 P Pump dimension...

Страница 67: ...67...

Страница 68: ...986226 5 en_GB 2021 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com...

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