Promac PBM-1839BDV Скачать руководство пользователя страница 10

 

10

6.0

  Setup and Assembly 

  WARNING:

 

Read and understand the entire contents of this manual 
before attempting assembly or operation. Failure to comply 
may cause serious injury.

 

6.1

  Unpacking and clean up 

Remove all contents from shipping crate and compare parts to 
the contents list in this manual. If shipping damage or any part 
shortages  are  identified,  contact  your  distributor.  Do  not 
discard crate or packing material until drill press is assembled 
and running satisfactorily. 

Clean  all  rust  protected  surfaces  with  kerosene  or  a  light 
solvent. Do not use lacquer thinner, paint thinner or gasoline, 
as these can damage plastic components and painted surfaces. 

6.2

  Shipping contents 

Machine 

Draw bar M12 

Chuck guard 

Operating tools 

Operating instructions and parts manual 

 

6.3

  Assembly 

The machine comes completely assembled. 

Attach the crank handles to the hand wheels (B, F, I, Fig 5‐1). 

Inspect that all fasteners are tight. 

 

6.4  

Initial lubrication

 

The machine must be serviced at all lubrication points before it is 
placed into service (see chapter 11.1 for lubrication). 

 

6.5

  Installation 

Unbolt the lathe from the shipping crate bottom. 

Use heavy duty fibre belt for lifting the machine off the pallet. 

 Warning:  

The machine is heavy (110 kg)! 
Assure the sufficient load capacity and proper condition of your 
lifting devices. 
Never step underneath suspended loads. 

To avoid tipping, the machine must be bolted down with four 
anchor bolts (not provided). 

To avoid twisting the bed, make sure the setup surface is 
absolutely flat and level. 

Loosen anchor bolts, shim and tighten bolts if needed. 

The machine must be level to be accurate! 

 

7.0

  Electrical Connections 

  WARNING: 

All electrical connections must be done by a qualified 
electrician in compliance with all local codes and ordinances. 
Failure to comply may result in serious injury.

 

The  PBM‐1839BDV  Milling  Drilling  Centre  is  rated  at  1~230V, 
50Hz power supply. The machine comes with a plug designed 
for use on a circuit with a 

grounded outlet. 

Mains connection and any extension cords and plugs used 
must comply with the information on the machine license 
plate.  

The mains connection must have a 16A surge‐proof fuse. 

Only use extension cords marked H07RN‐F, with wires 1,5mm

or more. 

The total length of cord may not exceed 18 Meter 

Power cords and plugs must be free from defects. 

Connections and repairs to the electrical equipment may only 
be carried out by qualified electricians. 

The machine is equipped with 1.8m power cord and plug. 

Before connecting to power source, be sure main switch is in 
off position.  

 

7.1

  Grounding instructions 

This  tool  must  be  grounded.  In  the  event  of  a  malfunction  or 
breakdown,  grounding  provides  a  path  of  least  resistance  for 
electric current to reduce the risk of electric shock. This tool is 
equipped  with  an  electric  cord  having  an  equipment‐
grounding conductor and a grounding plug. The plug must be 
inserted  into  an  appropriate  outlet  that  is  properly  installed 
and  grounded  in  accordance  with  all  local  codes  and 
ordinances.  

  WARNING: 

Improper connection of the equipment‐grounding conductor 
can result in a risk of electric shock. Check with a qualified 
electrician or service person if you are in doubt as to whether 
the outlet is properly grounded. Do not modify the plug 
provided with the tool. 

The  green/yellow  conductor  is  the  equipment‐grounding 
conductor. If repair or replacement of the electric cord or plug 
is  necessary,  do  not  connect  the  equipment‐grounding 
conductor to a live terminal. 

Use only 3‐wire extension cords with grounding plugs. 

Repair or replace damaged or worn cord immediately. 

7.2

  Extension cords 

The  use  of  extension  cords  is  discouraged;  try  to  position 
machines  near  the  power  source.  If  an  extension  cord  is 
necessary, make sure it is in good condition.  

Содержание PBM-1839BDV

Страница 1: ...rceuse fraiseuse 06 2017 PBM 1839BDV Schweiz Suisse JPW TOOL AG Tämperlistrasse 5 CH 8117 Fällanden Switzerland www promac ch France TOOL France PROMAC 57 rue du Bois Chaland Z I du Bois Chaland case postale 2935 FR 91029 Evry Cedex www promac fr ...

Страница 2: ...enrichtlinie Directive Machines 2014 30 EU electromagnetic compatibility elektromagnetische Verträglichkeit compatibilité électromagnétique designed in consideration of the standards und entsprechend folgender zusätzlicher Normen entwickelt wurde et été développé dans le respect des normes complémentaires suivantes EN ISO 12100 2010 EN 12717 2001 AC 2010 EN 13128 2001 A1 A2 EN 60204 1 2006 A1 2009...

Страница 3: ... 3 2 0 Table of contents 3 3 0 Important safety instructions 4 5 3 1 Designated use and limitations to use 6 3 2 Remaining hazards 6 4 0 Specifications 7 8 5 0 Machine description 9 6 0 Setup and assembly 10 6 1 Unpacking and clean up 10 6 2 Shipping contents 10 6 3 Assembly 10 6 4 Initial lubrication 10 6 5 Installation 10 7 0 Electrical connections 10 7 1 Grounding instructions 10 7 2 Extension ...

Страница 4: ...hes Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately after maintenance is complete 16 Check damaged parts Before further use of the machine a guard or other part that is da...

Страница 5: ...ttempting assembly or machine operation Always wear approved working outfit Wear safety goggles Wear ear protection Always wear the approved working outfit Wear safety shoes Remove tie rings watches jewellery Roll up sleeves above elbows Remove all loose clothing and confine long hair Make all machine adjustments or maintenance with the machine unplugged from the power source Do not operate this m...

Страница 6: ... not designed The right tool will do the job better and more safely Use recommended accessories improper accessories may be hazardous Maintain tools with care Keep cutting tools sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories Do not attempt to adjust or remove tools during operation Remove cutting chips with the aid of an appropriate...

Страница 7: ...le slides Cast iron precision machined X Y Z slide adjustment via tapered gib Spindle bearings Taper roller bearing ball bearing Sound emission in idle 1 74 4 dB LpA Sound emission during machining 1 79 3 dB LpA 1 Sound emission measured according to EN ISO 11202 in 1m distance 1 6m above ground The specified values are emission levels and are not necessarily to be seen as safe operating levels As...

Страница 8: ...e T slot size Figure 4 1 Table T slot size Anchor bolt hole pattern Figure 4 2 Anchor bolt hole pattern WARNING To avoid tipping the machine must be bolted down with four anchor bolts not provided 35 7 15 20 ...

Страница 9: ...over B Z axis hand wheel C Fine feeding wheel D Fine feed engagement knob E Down feed handle F X axis hand wheel G Y axis slide lock H X axis slide lock I Y axis hand wheel J Drill chuck guard K Spindle control panel L Depth display M Z axis slide lock N Quill lock screw ...

Страница 10: ...ailure to comply may result in serious injury The PBM 1839BDV Milling Drilling Centre is rated at 1 230V 50Hz power supply The machine comes with a plug designed for use on a circuit with a grounded outlet Mains connection and any extension cords and plugs used must comply with the information on the machine license plate The mains connection must have a 16A surge proof fuse Only use extension cor...

Страница 11: ...r by 2 to max 3 full turns Tap the drawbar head with a rubber mallet to dislodge the MT3 tool taper 8 2 Engaging the fine feed hand wheel To activate the fine feed hand wheel C Figure 8 2 tighten the engagement knob F Figure 8 2 Engage fine feed hand wheel 9 0 Operating Controls Refer to Figure 9 1 N Spindle speed display O Emergency stop switch P Start button Q Stop button R Forward rotating butt...

Страница 12: ... Starting spindle rotation Before starting the machine check the proper workpiece clamping and cutting tool setup Close the chuck guard before you start the machine You can start the machine with the green ON button Q The red OFF button P stops the machine The speed can be adjusted with the buttons T U The RPM will be shown on the display N Use the arrow buttons to reverse the spindle direction S ...

Страница 13: ...nts All slides X Y Z are fitted with tapered gibs If adjustment is needed loosen the adjust screws 33 Fig 6 Adjust by approximately a quarter turn Tighten the adjust screws 33 again Try and repeat until slides move freely without play Figure 11 2 Slide and lead screw Adjustments 11 2 Lead screw nut adjustments The X Y lead screws are fitted with adjustable slotted lead screw nuts Tighten the screw...

Страница 14: ... running dry Lubricate with oil Dull tool tip Re sharpen or change tool Chip load too high Reduce depth of cut or feed Noisy operation Spindle quill dry Lubricate with oil Lead screw nuts have play Adjust X and Y axis nuts Tool tip burns Cutting speed too high Reduce spindle speed Dull tool tip Re sharpen or change tool Dry cutting Lubricate with oil Feeding too slowly Increase feed rate Drill lea...

Страница 15: ...15 14 0 Replacement Parts PBM 1839BDV Assembly Breakdown 1 ...

Страница 16: ...S 1 22 BEAR SEAT 1 23 JMDX2S 1 23 SPINDLE TIMING BELT 1 24 JMDX2S 1 24 SMALL HANDLE ASSEMBLY 1 25 JMDX2S 1 25 SPINDLE SLEEVE LOCKING SHAFT 1 26 JMDX2S 1 26 TIGHTEN THE TOP ROD 1 27 GB7985 6 14 SET SCREW CYLINDER END M6 x 14 mm 1 28 GB7785 6 8 SET SCREW FLAT END M6 x 8 mm 1 29 GB30889 8 STELL BALL 8 mm 3 30 JMDX2S 1 30 LOCKING SMALL SHAFT 1 31 JMDX2S 1 31 WORM LOCKING HANDLE 1 32 JMDX2S 1 32 SPINDL...

Страница 17: ...CKET 1 66 JMDX2S 1 66 ROUND GEAR SHAFT ADJUST WASHER 1 67 GB7085 10 16 SOCKET HD SCREW M10 x 16 mm 1 68 JMDX2S 1 68 BEVEL WEDGE 1 69 JMDX2S 1 69 WEDGE SCREW 2 70 JMDX2S 1 70 SLEEVE LIMTED WASHER 1 71 JMDX2S 1 71 ATACHMENT BRACKET 1 72 GB578186 5 12 HEX HD SCREW M5 x 12 mm 3 73 JMDX2S 1 73 MOTOR SUPPORT PLATE 1 4 x 1 4 1 74 JMDX2S 1 74 MOTOR TIMING PULLEY 1 4 x 1 4 1 75 GB89686 3 E RING 3 mm 3 76 J...

Страница 18: ...18 PBM 1839BDV Assembly Breakdown 2 ...

Страница 19: ...87986 3 20 ROLL PIN 3 x 20 mm 1 16 BB 6001 BALL BEARING 6001 4 17 GB6585 8 55 SLOTTED LARGE CHEESE HD SCREW M8 x 55 mm 1 18 GB88986 8 HEX LOCKING NUT M8 1 19 GB109679 4 16 FLAT KEY 4 x 16 mm 1 20 JMDX2S 2 20 RISE AND DOWN SHAFT 1 21 GB87986 3 16 ROLL PIN 3 x 16 mm 1 22 GB7085 5 30 SOCKET HD SCREW M5 x 30 mm 4 23 GB578186 5 16 HEX HD SCREW M5 x 16 mm 3 24 GB7785 6 10 SET SCREW FLAT END M6 x 10 mm 1...

Страница 20: ...20 PBM 1839BDV Assembly Breakdown 3 ...

Страница 21: ... SCREW M8 x 55 mm 2 22 JMDX2S 3 22 SPING PIECE 2 23 TBB 51101 THRUST BALL BEARING 51101 4 24 JMDX2S 3 24 LONGITUDINAL BEVEL WEDGE 1 25 JMDX2S 3 25 METRIC CROSS LEADSCREW NUT 1 26 JMDX2S 3 26 METRIC CROSS LEADSCREW 1 27 GB7085 5 20 SOCKET HD SCREW M5 x 20 mm 2 28 JMDX2S 3 28A HANDLE 2 29 JMDX2S 3 29 TIGHTEN THE TOP ROD 1 30 JBT7940495 6 OIL CUP 6 1 31 GB7085 4 14 SOCKET HD SCREW M4 x 14 mm 4 32 JMD...

Страница 22: ...22 PBM 1839BDV Assembly Breakdown 4 ...

Страница 23: ...11 GB81985 4 10 CROSS RECESSED FLAT HD SCREW M4 x 10 mm 3 12 JMDX2S 4 12 THE INNER SHIELD 1 13 GB83588 5 20 KNURLED SCREW M5 x 20 mm 2 14 GB97185 5 WASHER 5 2 15 JMDX2S 4 15 OUTER PROTECTIVE COVER 1 16 GB7085 4 10 SOCKET HD SCREW M4 x 10 mm 1 17 JMDX2S 4 17 BLOCK 1 18 JMDX2S 4 18 CONNECTING PLATE 1 19 JMDX2S 4 19 SAFETY LIMIT SWITCH 1 20 GB88986 6 HEX LOCKING NUT M6 1 21 GB9685 6 BIG WASHER 6 1 22...

Страница 24: ...24 PBM 1839BDV Assembly Breakdown 5 ...

Страница 25: ...ED FLAT HD SCREW M3 x 12 2 15 GB617086 3 HEX NUT M3 2 16 PBM1839BDV 5 16 BACK COVER 1 17 GB81985 3 6 CROSS RECESSED FLAT HD SCREW M3 x 6 mm 10 18 PBM1839BDV 5 18 BACK COVER 1 19 GB81885 4 8 PHILLIPS HD SCREW M4 x 8 mm 14 20 JMDX2S 5 20 PC BOARD 1 21 HTS 310 3 10 HEX END STUD PLASTIC M3 x 10 mm 8 22 GB81885 5 6 PHILLIPS HD SCREW M5 x 6 mm 4 23 JMDX2S 5 23 FILTER 1 24 GB9387 5 SPRING WASHER STD 5 4 ...

Страница 26: ...MDX2S ACCS 01 T NUT 2 2 JMDX2S ACCS 02 DOUBLE END WRENCH SET 8 10 14 17 17 19 1 3 JMDX2S ACCS 03 ALLEN WRENCH SET 3 4 5 6 8 1 4 JMDX2S ACCS 04 L HEX WRENCH 1 5 JMDX2S ACCS 05 SLANT WEDGE 1 6 JMDX2S ACCS 06 FUSE 230V 8A 1 7 JMDX2S ACCS 07 OIL CUP 1 8 PBM1839BDV ACCS 08 CHUCK B16 1 ...

Страница 27: ...27 15 0 Wiring Diagrams PBM 1839BDV 1 230V PE 50Hz ...

Страница 28: ...ON TYPE SPECIFICATION Z750 1 Main PC board W80 750A Brushless DC motor 750W FU Fuse 8A A 1 Touch panel Z Filter SQ Micro switch SB1 Emergency switch SB2 Button for tapping XC Socket with fuse L 1 Ten core cable Y 2 LCD panel L 2 Flat cable L Magnet ring ...

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