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Owner’s Handbook

Page 15

Troubleshooting

Function Diagnostics

OLD

NEW

G-I PCM G-II PCM G-III PCM

X45 Plus Config file 2 digit code

X45 12V

Sleeper Fan

903100

999100

999110

All 12 Volt models

Standard Voltage and Temperature Range

X45 12V

Aux Input

904200

999100

X45 12V

School Bus

904300

999130

All 12 Volt School Buses

Standard Voltage and Temperature Range

X45 12V

School Bus

Special

999350

999135

12 Volt School Bus Special

• Voltage range 11.2–16VDC

• Temperature range 160–185°F (71–85°C)

G-I PCM G-II PCM G-III PCM

X45 Plus Config file 2 digit code

X45 24V

Aux Input

985628

905300

999400

999140

All 24 Volt models

Standard Voltage and Temperature Range

CONFIGURATION

A configuration code is displayed if the PCM is powered up and no configuration number is set.
• No heater operation will occur until heater
has been configured

• No response to CAN commands
• No analog outputs will occur

First Time Power Up

When the replacement X45 Plus PCM is powered up for the first time the display will be flashing

“CC” and requires a configuration number to be selected before the PCM will function.

Содержание X45 plus

Страница 1: ...OWNER S HANDBOOK ...

Страница 2: ... Optional Sleeper Fan Operation 4 Toggle Switch Timer 5 Timer Instructions 6 Caring for your PROHEAT 7 Troubleshooting 12 Troubleshooting Operation Indicators Diagnostic Codes 13 Troubleshooting Function Diagnostics 15 Warranty 20 Owner s responsibility 21 Contents ...

Страница 3: ... are used in the following applications Preheats an engine block to ensure reliable cold weather starting It is recommended that PROHEAT is used year round winter and summer to reduce engine wear associated with cold starting With the engine off supplies heat to the engine and sleeper for comfort and reduced idle time resulting in cost savings through reduced fuel consumption and engine wear With ...

Страница 4: ... PROHEAT goes to Ignition 3 IGNITION The blower starts first followed by the coolant pump ignition spark air compressor and fuel pump The ignition electrode sparks for up to 60 seconds Once the flame sensor detects a good flame the PROHEAT goes to Full Output The Sleeper Fan if equipped output then turns on 4 FULL OUTPUT The PROHEAT runs at Full Output until the coolant temperature reaches 185 F 8...

Страница 5: ...or to Run the PROHEAT with the vehicle ignition key in the OFF position Set the desired sleeper ambient temperature using the dedicated Proheat thermostat The vehicle operator s responsibility is to ensure that Coolant valves used in the heating system are open These can be manually or electrically operated electrically operated valves must be opened before shutting the vehicle OFF When operating ...

Страница 6: ...Owner s Handbook Page 5 Toggle Switch Timer T II Manual Indicator Light Red Timer Indicator Light Green Timer Toggle Switch ...

Страница 7: ...set time STEP 3 Press DAY to advance the day STEP 4 Release CLOCK MANUAL button is used to turn the PROHEAT On and Off when desired STEP 1 Press MANUAL to turn on the PROHEAT red light will go on and the heater will operate indefinitely STEP 2Press MANUAL again to turn Off the heater red light and the PROHEAT will turn Off For complete Timer information please refer to the T II Timer Installation ...

Страница 8: ...engine idle time and maintenance This also keeps the PROHEAT components and fuel system in good running order PROHEAT annual maintenance A higher duty cycle may require a more frequent maintenance schedule Proper maintenance will result in the following benefits Note Clean heater enclosure Note Remove the heater enclosure cover Clean any accumulated debris or dust from the components Blow out the ...

Страница 9: ...nd clamps if necessary To maintain optimum heat output clean any combustion deposits that may have accumulated on the heat exchanger fins Remove the fan end assembly and combustion tube to access the inside of the heat exchanger Ensure exhaust pipe is clean and free from restriction Use a wire brush to loosen the deposits and a vacuum to remove debris Torque securing screws to 25 in lbs 2 9 Nm Com...

Страница 10: ...al Fuel and Air hoses for damage and cracks from aging or leakage Check Fuel Regulator for damage or leakage Ensure all Fuel and Air line clamps are secure Check the condition of batteries and the power connections The heater will not function properly with weak batteries or corroded connections Note For best results load test each battery individually Fuel Tank Fuel Pick Up Hose Clamp Fuel Line H...

Страница 11: ...s Clear Stem No Nicks in O ring Counter Bore Remove and install Nozzle as per Service manual 925860 Torque to 150 in lbs 17 35 Nm To properly clean the nozzle use a degreaser cleaner or carburetor cleaner in a spray can This will wash any dirt out and leave no residue When using compressed air blow into the nozzle orifice from the head end ONLY Tor que To 30 3 In Lbs 3 4 0 3 Nm Hold Upright To Ass...

Страница 12: ...Lead and Ignition Coil Check to see that both operate as described in the Operation Manual Correct air pressure is important refer to the X45 Plus Service manual 925860 for further information Run the system for at least 15 minutes or until the heater cycles OFF and then ON again Alternate the thermostat for the sleeper heater if connected between the lowest and highest settings to ensure that the...

Страница 13: ... Down Purge cycle or if the coolant temperature is above 150 F 65 C ALWAYS let the PROHEAT attempt two 2 starts so that the PCM can point you to the problem area 1 Switch the PROHEAT ON using the toggle switch or timer 2 Let the PROHEAT run or attempt two 2 starts 3 Count the number of flashes on the toggle switch or timer 4 Function Diagnostic codes 01 to 05 are usually caused by vehicle system i...

Страница 14: ...g State No of and Diagnostic Codes Flashes Component Diagnostics 06 Flame Sensor Lockout mode after 2 6 consecutive Cool Down Purge attempts 07 Temp Sensor 7 08 Fuel Pump See note on page 14 8 09 Compressor 9 10 Ignition Coil 10 11 Coolant Pump 11 12 Blower 12 13 Sleeper Fan 13 14 Hour Meter Auxiliary Output 14 15 Not Used 16 System Current 16 17 Not Used 18 CANbus 18 19 High Ambient PCM Temperatu...

Страница 15: ... CODES This section covers individual electrical components These codes indicate electrical faults ONLY Mechanical failures of a component are not detected electronically and will be indicated by a Function Diagnostic Code These diagnostic codes are not covered in this handbook Refer to Installation and Service manual 925860 at www proheat com Diagnostic codes 13 14 19 and 21 to 29 will not shut t...

Страница 16: ...e range 11 2 16VDC Temperature range 160 185 F 71 85 C G I PCM G II PCM G III PCM X45 Plus Config file 2 digit code X45 24V Aux Input 985628 905300 999400 999140 40 All 24 Volt models Standard Voltage and Temperature Range CONFIGURATION A configuration code is displayed if the PCM is powered up and no configuration number is set No heater operation will occur until heater has been configured No re...

Страница 17: ...ber is displayed 2 Press the left ENTER button and hold for 2 seconds to lock in configuration The configuration number will flash 4 times to indicate confirmation and then go ON solid for 2 seconds before the display is turned off 3 Once the configuration number has been set apply the correct identification decal Red for all 12 volt models Yellow for all School Bus models Green for all 24 volt mo...

Страница 18: ...nd restrictions wire ties too tight etc Fuel line condition cracks abrasions etc Fuel filter see Installation and Service manual 925860 at www proheat com On a new installation running out of fuel or after servicing the fuel lines may be empty and two 2 ignition cycles may be required in order to purge the air from the fuel system when starting Troubleshooting Function Diagnostics 10 consecutive s...

Страница 19: ...oolant system must be checked thoroughly before resetting See Installation and Service manual 925860 at www proheat com for details For at least 3 gallons of coolant in the system ensure the radiator is topped up That coolant line shut off valves are open That sleeper heater coolant controls are in the full heat position Auxiliary sleeper heater kit part PK0360 Engine Dash heater Return to engine ...

Страница 20: ...ed Wire connections at the battery and the connector at the PROHEAT PCM The power harness for routing and abraded areas For faulty connections at PROHEAT components and internal harness Battery condition dead cells cleanliness Load test if necessary That batteries are at least 900 CCA 4 Group 31 s recommended to ensure an 8 to 9 hour use of the PROHEAT and sleeper fan Use of accessories such as he...

Страница 21: ...d SeaStar Solutions Coverage for warrantable parts at the discretion of SeaStar Solutions will be made to the claimant in the form of repair replacement or credit Warranty labour payments will be made only to Registered PROHEAT Service Centres in accordance with the Standard Repair Times SRT s as published by SeaStar Solutions Marine installations The purchaser and installer are advised that speci...

Страница 22: ...components coolant pump air blower 2 Electrical controls provided by PROHEAT including cab mounted controls and PCM 3 PROHEAT supplied accessories and mounting hardware Items Not Covered Under This Warranty 1 PROHEATs no longer within the warranty period 2 Normal wear and maintenance parts including fuel filter air filter nozzle and clamps 3 Parts which malfunction due to improper installation cau...

Страница 23: ...99 Fax 604 270 7172 www proheat com PID 925855 REV A Designed and Manufactured in North America 2015 Marine Canada Acquisition Inc DBA SEASTAR SOLUTIONS Proheat is a registered trademark of Marine Canada Acquisition Inc and its subsidiary companies Printed in Canada 100 07 17 ...

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