Onyx 90 Media Cutter
The World’s Best Media Cutter 828-388-5782
Know Your Onyx 90 Media Cutter
Professional Picture Frame Equipment
441 South Whitted Street
Hendersonville, North Carolina 28739
Vol 318
Owner’s Manual
Страница 1: ... Media Cutter The World s Best Media Cutter 828 388 5782 Know Your Onyx 90 Media Cutter Professional Picture Frame Equipment 441 South Whitted Street Hendersonville North Carolina 28739 Vol 318 Owner s Manual ...
Страница 2: ... Contents 1 0 Safety Precautions Recommendations Page 3 2 0 Registration Warranty Page 3 3 0 KnowYour Machine Page 3 4 0 Installation of the Onyx 90 Page 5 5 0 Cutting Tool Holders Page 9 6 0 Using the Onyx 90 Page 10 7 0 Routine Maintenance Page 13 8 0 Adjustments Page 13 9 0 Troubleshooting Page 17 Every Onyx 90 machine is made using computer controlled CNC machiney here in North Carolina Every ...
Страница 3: ... take a moment to complete and mail the enclosed warranty card Proof of purchase must be submitted with the warranty card Verticalaxis extrusion Top hanging bracket Bottom hanging bracket Cutting Cart Left horizontal extrusion Left stainless steel gusset plate Media clamp assembly Page 3 3 0 Know Your Machine Diagram of Parts Professional Picture Frame Equipment warrants the Onyx 90 to be free fro...
Страница 4: ...usion Right horizontal extrusion Page 4 List of Parts That Were Shipped Owner sManual Box large cardboard shipping box MediaClampAssembly Bearing tubesandCartAssemblywithattachedVerticalAxisExtrusionunit LeftHorizontalExtrusion RightHorizontalExtrusion Stainless Steel Gusset Plates 2 VerticalWallMountingBrackets 2 HorizontalWallMountingBrackets 2 Hardware Packets 4 GlassCuttingToolHolder Mat Board...
Страница 5: ...what type of wall you will be installing your machine wood drywall steel or masonry Follow appropriateinstructions 2 Determine your personal working height see below Cutting Bed Elevation Chart Generallyspeaking mostframersdeterminethecuttingbedheight theheightthatyourmediarestson oftheirmachine as influenced by two factors employee s work height and the weight and size of the materials to be plac...
Страница 6: ... floor See above chart to determine your personal working height 5 Using the top hanging bracket as a template center the top hole of the top hanging bracket over the drilled hole on the line Trace two circles for the two lower holes 6 Remove the bracket template and drill the two lower 1 8 pilot holes 7 Place the top hanging bracket over the holes and using the screws and washers from the bracket...
Страница 7: ...heverticalaxisextrusion 7 Attachtheleftstainlesssteelgussetplatetothelefthorizontalextrusionandtheverticalaxisextrusionusingthenine small flat head 4 x 40 flat head stainless steel screws and nuts Attach the left horizontal mounting bracket to the wall Make sure the bracket is perpendicular to the wall 8 Place the right horizontal extrusion onto the vertical axis extrusion Use two 20 X 2 hex head ...
Страница 8: ...nd right horizontal extrusions push or pull as necessary to straightenandremoveanygapbetweenthestraightedgeandthehorizontalextrusions 4 Whilemaintainingthepushing pullingaction haveanassistanttightenthefourscrewslocatedinthesquaretubeon thebackoftheverticalaxisextrusion Mounting the Media Clamp Assembly 1 Locate the 20 tapped hole in the top mounting bracket of the bearing tubes and cart assembly ...
Страница 9: ... fall off the axles and become lost When replacing or removing the turret always place a piece of newspaper or kraft paper on your work surface before you begin In case a wheel falls off it will be easy to locate it To change to a new wheel Old Style Tool Holder 1 Loosen the turret retaining screw turn and index the turret to the next position 2 Align the new wheel so the center of the wheel is al...
Страница 10: ...ck of the blade small arrow Replacement Blades The Onyx 90 uses economical blades Part Pro 42592 6 0 Using Your Onyx 90 Changing from one type of tool holder to another Once you have practiced a few times we are sure you will agree that the Onyx 90 s tool interlock system allows you veryfasttoolchange To insert a tool holder into the machine 1 Hold the tool holder by the handle and place the tool ...
Страница 11: ...s 11 You have just scored the glass Only score glass one time 12 With your left hand apply slight pressure on the bottom left edge of the glass near the score With your right thumb apply increasing pressure on the bottom right edge of glass near the score until the glass separates 13 The break will occur at the bottom of the score line and run up to the top of the score line The break chases the s...
Страница 12: ...ed to make efficient scores just by adding more or less pressure No global machine adjustment is necessary 7 With one slow smooth continuous motion pull down the cutting cart past the bottom edge of the media Note you will hear a gouging sound of the material 8 Repeat this procedure two or three times depending upon density of material being scored 9 To fracture or crack the plastic raise the cutt...
Страница 13: ...mension The production stop canbeplacedoneithertheleftorrighthorizontalextrusion 1 Simply loosen the plastic locking knob and insert theT nut and production stop into the channel located at the front of either the left or righthorizontal extrusion 2 Rotatetheplasticarmuntilitisagainstthemeasuringscale 7 0 Routine Maintenance 1 Brush all debris from both the left and right cutting beds 2 Make sure ...
Страница 14: ...ap at the top of the builder s square blade intersection then you must loosen the jam nut on the left side ofthelefthorizontalextrusion Tightenthe3 8 boltslightlyuntilthegapdisappears Tightenthejamnut 4 If there is a gap at the bottom of the builder s square blade intersection then you must square the left cutting bed the otherdirection Loosenthejamnutontheleftsideofthelefthorizontalextrusion Youm...
Страница 15: ...uringtapescalewhereyoufeelitshouldbebyslidingitintheextrusion 2 Once in position re tighten the screw and nut Global Adjustment of the Cutting Spring Pressure This adjustment has been set at the factory If for some reason you find it necessary to make this adjustment here are thesteps 1 Removeallcuttingtoolholdersfromthecart 2 The spring tension adjustment nut is located between the bearing tubes ...
Страница 16: ... locking screw 2 Loosen the adjustment locking screw until you can insert a large phillipsheadscrewdriverintotheslotoftheupperhandleretaining screw 3 Insert the glass cutting tool onto tool pivot arm 4 Release the handle with the thumb release and allow the glass cuttingtooltobottom 5 With the handle in the released or bottomed position rotate the upper handle retaining screw clockwise to decrease...
Страница 17: ...n wheel life Never score twice When cutting plastic it skips and or chatters Causes Scoring too fast Slow down the stroke speed Scoring tool broken Rotate cutter if you have not done so previously Too much pressure Reduce pressure slightly on handle Notusingmediaclamp Use media clamp ImportantTip Toachievethemaximumutilizationfromyourcarbideglasscuttingwheels thewheels must be kept well oiled WD 4...
Страница 18: ...t under media being cut Use slip sheet When I make my cuts the dimensions are incorrect Cause Themeasuringscaleisoff Recalibrate the measuring scale The cut edge is not square not a 90 degree cut Causes Debris between the media and cutting bed Remove debris Cuttingbedisnotperpendiculartoverticalextrusion Square the cutting bed Not likely You are very important to us Our success depends on your sat...
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