PRODEM PDS 030R Скачать руководство пользователя страница 39

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EXTRAORDINARY MAINTENANCE

MAINTENANCE

39

Translated by the original

CLUTCH BLOCK
Definition:

The clutch block (

T

) is located on the frame of the attachment (

A

) above the center pin and it has the 

function of keeping the movable jaw in line during cutting and avoiding scissoring. It has to do with an 
adjustment slide block (

J

) that comes into slight contact with the sliding surface (

R

) of the movable jaw (

Q

).

Adjustment:

Carefully close the movable jaw until the adjustment slide block (

J

) of the clutch block is centered on the 

sliding surface (

R

).

Remove the screw stop (

N

) and rotate the adjustment screw (

M

) clockwise that will push the adjustment 

slide block against the sliding surface of the movable jaw.
Check that the play between the parts is between 0.1 and 0.2 mm and tighten the locking screws.
Do not tighten the adjustment slide block too much against the sliding surface so as not to lock the 
movement of the movable jaw.

Replacement:

Unlock the screw stop (

N

) of the adjustment slide block (

J

) and loosen the adjustment screw (

M

).

Extract the adjustment slide block from its seat and replace it.

DANGER! 
During the adjustment of the clutch block, it is necessary to activate the movable jaw, so make sure that 
there is no one in the danger area or in points that the operator cannot see.

BLADES

DANGER!
During the adjustment of the blades, it is necessary to activate the movable jaw, so make sure that there 
is no one in the danger area or in points that the operator cannot see.

IMPORTANT!
Turning the blades of the attachment increases the quality of the cut and extends the life of the blades.

GUIDE BLADE
Definition:

The guide blade (

E

) is located on the front of the frame of the attachment (

A

) and has the function of guiding 

the movable jaw (

Q

) during the cutting of the material.

Adjustment:

Partially close the movable jaw of the attachment so that the tip blade (

Z

) or the anti-wear plate (U), 

depending on the model, located on the movable jaw (

Q

) meets the guide blade (

E

).

Slowly move the movable jaw (

Q

) and check the play between the tip blade (

Z

), or the anti-wear plate (

U

), 

and the guide blade (

E

) in various positions. Make sure that it never exceeds 0.4 mm (it is initially adjusted 

to 0.15 mm).
If the play is greater than required, restore the tolerances by inserting shims (

L

) behind the guide blade.

If excessive play remains despite the use of all the shims, it is possible to rotate the guide blade (

E

) for a 

maximum of 4 times.

Содержание PDS 030R

Страница 1: ...A Force You Can Depend On PDS RANGE OPERATING INSTRUCTIONS MANUAL VERSION 2 0 2018 www prodem attachments com...

Страница 2: ...ENANCE Attachment insulation General Routine maintenance Scheduled maintenance Extraordinary maintenance Diagnostics and troubleshooting ATTACHMENT DESCRIPTION Attachment description Permitted uses Pr...

Страница 3: ...nature and may not be reproduced in whole or in part The limits of this Manual are The Manual can never be a substitute for an adequately experienced user For particularly demanding operations the Man...

Страница 4: ...r sales office which will make any changes considered appropriate This Manual is addressed to Installers Operators and Technicians qualified to maintain the attachment It should be clarified that Oper...

Страница 5: ...y the manufacturer for which the use of a different number of employees could prevent obtaining the expected result or place the safety of the personnel involved in danger STATE OF THE OPERATING MACHI...

Страница 6: ...roduction with the protections installed and active not qualified to use the machine in jog mode 2nd level machine operator personnel capable of performing the tasks of a 1st level operator plus capab...

Страница 7: ...Translated by the original MANUFACTURER PRODEM Global Ltd 10 Gillmans Industrial Estate Natts Lane Billingshurst West Sussex RH14 9EZ UK CONTACTS Tel 44 0 1403 787 949 Fax 44 0 845 017 6973 sales prod...

Страница 8: ...the attachment in a protected easy to reach place This place can vary from model to model The identification plate contains the following information Model Serial num Production year Weight in kg Max...

Страница 9: ...nts for hydraulic excavators ATTENTION The standards in this manual may not protect from specific situations that may arise during different stages of work Except where contractually agreed otherwise...

Страница 10: ...currence of the breakage or deficiency the customer will be responsible for the worsening of the breakage or damage deriving from the additional use of PRODEM products This additional damage is exclud...

Страница 11: ...uctions contained in this manual must be carefully read and the information given carefully followed The manufacturer has provided the attachment with all the protections and safety devices considered...

Страница 12: ...erformed with the hydraulic separation devices disconnected Do not modify any parts of the attachment The manufacturer will not be responsible for the consequences of malfunctions caused by a failure...

Страница 13: ...ating anomalies occur and see to suitable checks and or repairs Make sure that there are no objects between the parts of the attachment After any maintenance service check that there are no objects re...

Страница 14: ...not residual hydraulic pressure The residual hydraulic pressure must be discharged by activating the opening and closing controls of the attachment several times with the motor stopped and depressuriz...

Страница 15: ...ers to avoid possible subcutaneous injections of oil under pressure The oil can reach very high temperatures Before performing any service on external surfaces wait for them to completely cool Only us...

Страница 16: ...hazard Surfaces that can reach high temperatures with the risk of burns Wait for the attachment to cool before performing any type of service Oil return Power rotation oil output Danger material proje...

Страница 17: ...ograms in a triangle indicate DANGER Pictograms in a circle are PROHIBITIONS Symbol Description Attention to your hands Crushing limbs Getting tangled Dragging Generic hazard Removing safety devices p...

Страница 18: ...in a blue circle are OBLIGATIONS Symbol Description It is obligatory to use protective goggles It is obligatory to wear work clothing It is obligatory to protect your hearing It is obligatory to wear...

Страница 19: ...e user s complete responsibility We therefore recommend that these operations be exclusively performed by specialized and authorized technicians To avoid personal risks only use electrical devices tha...

Страница 20: ...ap clean and straight simplifying loading and reducing the costs of handling and transport and as a consequence limiting machine stoppages The use of a speed multiplication valve where foreseen allows...

Страница 21: ...sector in the country of use The attachment must not be used For any purpose other than those explained in 3 2 or not mentioned in this Manual In an explosive or corrosive atmosphere or where there a...

Страница 22: ...1080 C mm 380 460 570 570 715 715 715 865 865 1000 1100 1200 1325 L mm 1330 1725 2180 2300 2660 2950 3130 3435 3660 3905 4190 4400 5440 X t 95 125 215 225 250 420 550 600 690 700 815 1075 1495 Y t 45...

Страница 23: ...ts Since the attachment has no independent light sources the environment must be provided with general illumination such as to provide values from 250 to 400 lux at every point in the work area The at...

Страница 24: ...talling it on the machine so as to note any hazardous points It is forbidden to climb on the attachment or pause and or pass under it during handling Unauthorized persons are forbidden to enter the tr...

Страница 25: ...Store the attachment in a protected area Lubricate all parts of the attachment Protect the attachment from shocks and stresses Protect the attachment from humidity and high temperature jumps Keep the...

Страница 26: ...e arm or in place of the bucket Bring the arm of the operating machine to the connector of the attachment Insert the arm in the connector aligning the hole with the corresponding lower hole of the att...

Страница 27: ...or horizontally depending on the type of structure to be demolished so long as it is always attached to the couplings provided Check the stability of the couplings and cables that support the attachme...

Страница 28: ...ment in use see Table 3 5 1 Technical Data If this is not the case the system must be equipped with reduction valves contact the manufacturer of the operating machine or a specialized workshop Do not...

Страница 29: ...e safety system from the pins and slide them out Move the arm of the operating machine in such a way as to remove the fitting of the attachment making sure that there are no persons in the immediate v...

Страница 30: ...perform a visual inspection of the entire attachment and make sure that there are no objects or persons obstructing its normal operation or objects inadvertently left on it Bring the operating machin...

Страница 31: ...ced by the attachment in conformity with the current law in the country of use Lubricants and replaced parts must be disposed of in conformity with the current law in the country of use of the attachm...

Страница 32: ...ed air which just moves dirt around Determine the frequency of maintenance based on the specific need in relation to the production cycle of the attachment Before putting the attachment in operation e...

Страница 33: ...Check the play between the pins and bushings of the saddle connection Daily Isolation for maintenance Check that there are no cracks in the welds Daily Isolation for maintenance Visual check of the cy...

Страница 34: ...rotation thrust block are not loose or damaged Every 8 h Isolation for maintenance Check that the screws holding the interchangeable blades are not loosened or damaged Every 8 h Isolation for maintena...

Страница 35: ...disassemble the hinges and carefully clean the pins and bushings to eliminate any trace of oxidation before lubricating again LUBRICANTS We have checked the compatibility of the greases shown in the t...

Страница 36: ...the screw Tightening torque Traction stress on the screw Tightening torque Traction stress on the screw d r s M R M R M R M R mm mm mm Nm kN Nm kN Nm kN Nm kN M5 0 8 12 03 5 1 5 3 5 98 6 3 8 5 8 8 10...

Страница 37: ...des in case of excessive play When necessary Isolation for maintenance Replace worn blades When necessary Isolation for maintenance Rotation of the blades in the case of a worn profile When necessary...

Страница 38: ...hing Table components subject to adjustment and or wear The table Table 6 5 2 refers to all models currently in production The components of the frame A are found on the first drawing in the table whi...

Страница 39: ...DANGER During the adjustment of the clutch block it is necessary to activate the movable jaw so make sure that there is no one in the danger area or in points that the operator cannot see BLADES DANGE...

Страница 40: ...piercing tip are welded directly on the movable jaw Tip blade adjustment There are no adjustments on this component Piercing tip adjustment Partially close the movable jaw of the attachment so that th...

Страница 41: ...ed on the front of the frame A and has the function of improving the penetration of the movable jaw Q Adjustment Slowly move the movable jaw Q and check the play between tip blade Z or the piercing ti...

Страница 42: ...he current does not cross the hinges or the hydraulic cylinder If the attachment is mounted on the operating machine during welding follow the instructions in the latter s manual to avoid damaging its...

Страница 43: ...the operating machine s distributor 2 Oil oozing on the speed valve 3 Oil oozing on the cylinder 4 Oil oozing on the rotating joint 1 Contact technical assistance for the operating machine 2 Replace t...

Страница 44: ...guarantee if still in effect will be void and the manufacturer will not be liable for damage or personal injury deriving from the use of the attachment To request replacement parts fill in the attach...

Страница 45: ...ed by the original ATTACHMENT DATA Attachment type Model Serial no Year of manufacture Customer Replacement parts order date LIST OF PARTS TO BE ORDERED Quantity Description Code SHIPPING SERVICE To b...

Страница 46: ...www prodem attachments com NOTES...

Страница 47: ...www prodem attachments com NOTES...

Страница 48: ...d On PRODEM Global Ltd 10 Gillmans Industrial Estate Natts Lane Billingshurst West Sussex RH14 9EZ UK Telephone 44 0 1403 787 949 Email sales prodem attachments com Opening Hours 6am 4pm Mon Fri www p...

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