www.usaprocom.com
15
200044-01A
INSTALLATION
Typical Inlet Pipe Diameters
Models up to 20,000 BTU/hr use 3/8" black
iron pipe or greater. Models 25,000 BTU/hr
and higher use 1/2" black iron pipe or greater.
Installation must include an equipment shutoff
valve, union, and plugged 1/8" NPT tap. Lo-
cate NPT tap within reach for test gauge hook
up. NPT tap must be upstream from heater
(see Figure 13, page 14).
IMPORTANT:
Install an equipment shutoff
valve in an accessible location. The equip-
ment shutoff valve is for turning on or shutting
off the gas to the appliance.
Apply pipe joint sealant lightly to male threads.
This will prevent excess sealant from going
into pipe. Excess sealant in pipe could result
in clogged heater valves.
Install sediment trap in supply line as shown
in Figure 13, page 14. Place sediment trap
where it is within reach for cleaning. Place
sediment trap where trapped matter is not
likely to freeze. A sediment trap traps mois-
ture and contaminants. This keeps them from
going into heater controls. If sediment trap is
not installed or is installed wrong, heater may
not run properly.
Figure 14 - Equipment Shutoff Valve
Open
Closed
Equipment
Shutoff Valve
Figure 15 - Natural Gas Supply
Gas Meter
Gas Valve
Equipment
Shutoff Valve
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping
and connections for leaks after
installing or servicing. Correct
all leaks at once.
WARNING: Never use an
open flame to check for a leak.
Apply a mixture of liquid soap
and water to all joints. If bubbles
form, there is a leak. Correct all
leaks at once.
PRESSURE TESTING GAS SUPPLY
PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG
(3.5 kPa)
1. Disconnect heater with its appliance main
gas valve (control valve) and equipment
shutoff valve from gas supply piping sys-
tem. Pressures in excess of 1/2 PSIG will
damage heater regulator.
2. Cap off open end of gas pipe where equip-
ment shutoff valve was connected.
3. Pressurize supply piping system by either
opening propane/LP supply tank valve
for propane/LP gas or opening main gas
valve located on or near gas meter for
natural gas or using compressed air.
4. Check all joints of gas supply piping sys-
tem. Apply a noncorrosive leak detection
fluid to all joints. If bubbles form, there may
be a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff
valve to gas supply. Check reconnected
fittings for leaks.
Test Pressures Equal To or Less Than
1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Fig-
ure 14).
2. Pressurize supply piping system by either
opening main gas valve located on or near
gas meter or using compressed air.
3. Check all joints from gas meter to equip-
ment shutoff valve (see Figure 15). Apply
a noncorrosive leak detection fluid to all
joints. If bubbles form, there is a leak.
4. Correct all leaks at once.
