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Table of Contents

Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

How To Use This Manual . . . . . . . . . . . . . . . . . . . . . 4

Safety

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 5
HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . . 6
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . 8

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . 9
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pre-Run Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 12
Equipment Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Heater Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Maintenance

Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . 14
Daily/Regular Maintenance. . . . . . . . . . . . . . . . . . . 14
Vacuum Motor Replacement  . . . . . . . . . . . . . . . . . 15
Solution Pump Replacement  . . . . . . . . . . . . . . . . . 16
Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . 17
Troubleshooting  . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . . 20

86398990 Operators Manual Ninja Warrior 500PSI

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Содержание Ninja Warrior 500 PSI 10070680

Страница 1: ...86398990 A 02 06 15 Ninja Warrior 500 PSI Extractor Operating Instructions ENG MODELS NWCU2250H 10070680 NWCU2350N 10070690 From Serial Number Ref No 1 See Serial Number page or call manufacturer...

Страница 2: ...tion to the carpet and then vacuums the soiled water back into the recovery tank Warranty Registration Thank you for purchasing a Prochem K rcher Group product Warranty registration is quick and easy...

Страница 3: ...ns 8 Operations Technical Specifications 9 Controls 10 Machine Operation 11 Chemicals 11 Pre Run Inspection 12 Equipment Set up 12 Heater Operation 12 Cleaning 13 Maintenance Periodic Maintenance 14 D...

Страница 4: ...unsafe practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the o...

Страница 5: ...cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug...

Страница 6: ...ne damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator...

Страница 7: ...fety Safety Labels NOTE These drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them 86398990 Operators Manual Ninja Warrior 50...

Страница 8: ...volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adapter that looks like the adapter in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig...

Страница 9: ...1 Gal Height 43 inches Length 30 inches Width 22 inches 10070680 Vacuum Motor Dual 2 Stage Weight Empty 134 lbs Weight Full Solution 239 lbs Power cord 2 X 25 feet Heater 1850 watts 10070690 Vacuum Mo...

Страница 10: ...Switch 5 Heater Switch with On Light Units w Heat Only 6 Pressure Gauge 7 Adjustable Pressure Relief Valve 8 Heater Temperature Light Units w Heat Only 9 Breaker for Vacuum 2 10 Breaker for Vacuum 1...

Страница 11: ...type used for carpet cleaning Chemicals Suitable Chemicals Alkalies Detergents Hydroxides Soaps Vinegar Non Compatible Aldehydes Aromatics Hydrocarbons SP Butyls Carbon Tetrachloride Clorox Chlorinat...

Страница 12: ...nnect coupler and push onto the connection on the chassis To avoid leaks check to be that a positive connection was made NOTE When using a powder cleaner pre mix with hot water in a clean container be...

Страница 13: ...replace nozzle 2 Normally chemical is applied on the push stroke of the wand when cleaning Vacuuming is done on the pull stroke For heavily soiled carpets the wand may be used in a scrubbing manner ap...

Страница 14: ...of clean water 4 After each use rinse tank with fresh water Periodi cally inspect the recovery tank and decontaminate if necessary using a Hospital Grade Virucide or a 10 1 bleach to water solution W...

Страница 15: ...5mm Carbon Brushes End Cap WARNING The green ground wire must be attached for safe operation See wiring diagram If armature commutator is grooved extremely pitted or not concentric the motor will nee...

Страница 16: ...Only qualified maintenance personnel are to perform the following repairs 86398990 Operators Manual Ninja Warrior 500PSI Pump Replacement Kits 500 psi Cam Bearing Kit 86201040 Plunger Seals Kit 862010...

Страница 17: ...ssure drop seems excessive 1 Turn unit off before lubricating 2 Remove cap spring and spring retainer plate 3 With fingertips remove piston and u cup 4 Wipe piston and u cup clean of any film or scale...

Страница 18: ...no solution Pump inlet screen plugged Clean inlet screen Pump not primed Prime pump with priming hose Internal or external solution line damaged and leaking Replace Pump runs loss of pressure Internal...

Страница 19: ...19 Notes 86398990 Operators Manual Ninja Warrior 500PSI...

Страница 20: ...6007970 STRAINER 86135320 BRUSH SET 86135320 BRUSH SET VACUUM 86199430 CASTOR 86010730 WASHER 86300070 HUBCAP 86001660 HUBCAP SHAFT 86309790 WHEEL 86201040 CAM BEARING KIT 86201080 VALVE O RINGS KIT P...

Страница 21: ...21 Notes 86398990 Operators Manual Ninja Warrior 500PSI...

Страница 22: ...86399000 A 02 09 15 Spare Parts List 1 007 068 0 1 007 069 0 Ninja Warrior 500 PSI From Serial Number Ref No 1 See Serial Number page or call manufacturer...

Страница 23: ...iption of the part SERIAL NO FROM If this column has an and a Reference number see the SERIAL NUMBERS page in the back of your manual If column has two asterisk call manufacturer for serial number The...

Страница 24: ...Control Panel 4 Control Panel with Heat 6 Decals 8 Electrical 10 Frame 12 Heater 14 Pump 16 Pump with Heat 18 Recovery 20 Solution 22 Vacuum 2 Stage 3 Stage 24 Wiring without Heat 26 Wiring with Heat...

Страница 25: ...4 Control Panel 1 6 3 13 12 12 2 5 14 7 4 8 9 15 11 10 86399000 Spare Parts List Ninja Warrior 500PSI...

Страница 26: ...COUPLER 1 4 QD 5 86197390 1 ELBOW 1 4NPT 45D STREET 6 86005700 2 NUT 10 32 HEX W STAR 7 86276820 6 SCR 10 32 X 1 2 PTHMS BLK NP 8 86007140 3 SWITCH SPST 2 POSITION ROCKER 9 86008900 2 BOOT SEAL PUSH B...

Страница 27: ...6 Control Panel with Heat 18 1 6 3 12 11 11 2 5 13 7 4 8 9 14 10 15 16 17 86399000 Spare Parts List Ninja Warrior 500PSI...

Страница 28: ...T 6 86005700 2 NUT 10 32 HEX W STAR 7 86276820 6 SCR 10 32 X 1 2 PTHMS BLK NP 8 86007140 3 SWITCH SPST 2 POSITION ROCKER 9 86008900 2 BOOT SEAL PUSH BUTTON 7 16 10 86311840 1 PANEL CONTROL 500 HEAT 11...

Страница 29: ...8 Decals 1 2 3A 3B 86399000 Spare Parts List Ninja Warrior 500PSI...

Страница 30: ...nja Warrior 500PSI Decals REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86399230 1 LABEL NINJA WARRIOR LH 2 86399240 1 LABEL NINJA WARRIOR RH 3A 86399250 1 LABEL NINJA WARRIOR W HEAT 3B 86399260...

Страница 31: ...10 Electrical 18 19 6 8 4 2 11 7 5 17 9 12 1 3 10 15 13 14 3 16 86399000 Spare Parts List Ninja Warrior 500PSI...

Страница 32: ...F 6 32 X 5 8 HEX NYL 8 86010630 2 WASHER 1 4 X 5 8 FLAT SS 9 86316460 1 BRKT ELECTRICAL 10 86316540 2 CONNECTOR 5 POS PUSH WIRE 1 REQ FOR 3 STAGE VACUUM MACHINES 11 86316700 2 BRKT CORD STRAIN RELIEF...

Страница 33: ...12 Frame 1 2 3 4 5 6 7 8 9 10 11 86399000 Spare Parts List Ninja Warrior 500PSI...

Страница 34: ...01660 2 HUBCAP 5 8 SHAFT 3 86005810 8 NUT 1 4 20 HEX NYLOCK SS 4 86276080 1 SCR 10 32 X 1 PPHMS GRN 5 86010630 8 WASHER 1 4 X 5 8 FLAT SS 6 86005700 2 NUT 10 32 HEX W STAR 7 86010730 4 WASHER 5 8 X 1...

Страница 35: ...14 Heater 10 14 13 17 13 13 12 11 19 18 13 15 16 TO CONSOLE SOLUTION FROM PUMP 1 2 2 9 7 3 6 5 8 7 6 4 20 14 86399000 Spare Parts List Ninja Warrior 500PSI...

Страница 36: ...4 X 5 8 FLAT SS 7 86318310 2 CLAMP 3 25 WORM GEAR SS 8 86318410 1 BRKT HEATER MOUNT 9 86318750 1 HEATER ASM 1850W 120V 10 86006180 1 PLUG 1 8 MPT HEX BRASS 11 86199980 1 CARTRIDGE HEATER 5 8 X 10 12 8...

Страница 37: ...16 Pump 26 17 1 20 6 18 8 10 9 6 5 13 7 4 7 19 23 16 11 14 15 25 15 12 7 TO SOLUTION TANK FROM SOLUTION TANK TO PRESSURE GAUGE 21 2 15 24 22 86399000 Spare Parts List Ninja Warrior 500PSI...

Страница 38: ...HOSEBARB 3 8MPT X 3 8HOSE 90 10 86270960 4 NUT 1 4 20 CAPTIVE 11 86274750 4 SCR 1 4 20 X 3 4 HHCS PLTD 12 86197760 1 TEE 1 4 STREET 13 86233410 1 CLAMP 3 4 DIA CUSHION 406 DIA 14 86010630 10 WASHER 1...

Страница 39: ...8 Pump with Heat 17 1 20 6 18 8 10 9 6 5 13 4 7 19 25 16 7 TO SOLUTION TANK FROM SOLUTION TANK TO PRESSURE GAUGE 21 24 22 23 2 11 15 12 27 14 28 TO HEATER 86399000 Spare Parts List Ninja Warrior 500PS...

Страница 40: ...3 8HOSE 90 10 86270960 2 NUT 1 4 20 CAPTIVE 11 86274750 2 SCR 1 4 20 X 3 4 HHCS PLTD 12 86197760 1 TEE 1 4 STREET 13 86314700 1 CLAMP CABLE 1 3 4 P CUSHION 14 86010630 2 WASHER 1 4 X 5 8 FLAT SS 15 86...

Страница 41: ...20 Recovery 17 9 7 1 10 12 13 10 5 20 16 14 8 2 4 19 3 15 18 11 6 21 10 86399000 Spare Parts List Ninja Warrior 500PSI...

Страница 42: ...5 8 HHCS SS 8 86275800 6 SCR 8 X 3 4 PFHT S BLK ZINC 9 86010630 4 WASHER 1 4 X 5 8 FLAT SS 10 86010670 6 WASHER 5 16 X 3 4 SS 11 86323330 2 WASHER 1 4 ID X 1 0 OD FLAT BLK 12 86011020 2 WHEEL 3 DIA CU...

Страница 43: ...22 Solution 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 7 14 24 22 1 1 1 23 86399000 Spare Parts List Ninja Warrior 500PSI...

Страница 44: ...210 4 SCR 1 4 20 X 5 8 BHCS BLK 10 86276160 2 SCR 10 32 X 5 8 PPHMS BLK 11 86007970 1 STRAINER 3 8 IN NPT 60 MESH 12 86233410 2 CLAMP 3 4 DIA CUSHION 406 DIA 13 86010670 2 WASHER 5 16 X 3 4 SS 14 8601...

Страница 45: ...24 Vacuum 2 Stage 3 Stage 12 11A 10 9 8A 7 6 5 4 3 2 1 4 13A 11B 8B 13B 86399000 Spare Parts List Ninja Warrior 500PSI...

Страница 46: ...CUUM DUAL 7 86312990 1 GASKET VAC MANIFOLD DUAL 8A 86314710 8 SCR 1 4 20 X 5 50 HHCS PLT 2 STAGE 8B 86277840 8 SCR 1 4 20 X 6 5 HHCS PLT 3 STAGE 9 86317630 8 SCR 8 X 3 4 PPHSMS TYPE AB 10 86318300 1 H...

Страница 47: ...26 Wiring without Heat VACUUM VACUUM PUMP SWITCH SWITCH SWITCH MOTOR MOTOR MOTOR POWER CORD PANEL POWER CORD 86399000 Spare Parts List Ninja Warrior 500PSI...

Страница 48: ...27 86399000 Spare Parts List Ninja Warrior 500PSI Wiring without Heat REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407910 1 HARNESS KIT DUAL CORD...

Страница 49: ...28 Wiring with Heat 1 WHT BLK FUSE 7AMP 86399000 Spare Parts List Ninja Warrior 500PSI...

Страница 50: ...29 86399000 Spare Parts List Ninja Warrior 500PSI Wiring with Heat REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407920 1 HARNESS KIT HEATED...

Страница 51: ...30 Serial Number REF NO MODEL SERIAL 1 N A 86399000 Spare Parts List Ninja Warrior 500PSI...

Страница 52: ...31 Notes 86399000 Spare Parts List Ninja Warrior 500PSI...

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