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ZAA2600

Versions

ZAA2600.A, ZAA2600.HA

ZAA2600.C

ZAA2600.SW

Automatic

Film Applicator

and Testing System

Instruction Manual

Содержание ZAA2600

Страница 1: ...1 ZAA2600 Versions ZAA2600 A ZAA2600 HA ZAA2600 C ZAA2600 SW Automatic Film Applicator and Testing System Instruction Manual...

Страница 2: ...evision Date Document State Released Company Proceq SA Ringstrasse 2 CH 8603 Schwerzenbach Switzerland Classification Manual Revision History Rev Date Author Comments 1 4 Sep 3 2021 PEGG Initial docum...

Страница 3: ...with ACC1286 17 3 2 4 Accessories for ZAA2600 C for scratch and mar resistance tests 18 3 3 Modification sets 18 3 4 ZAA2600 HA 18 4 Device Overview 20 4 1 ZAA2600 A 20 4 2 ZAA2600 HA 20 4 3 ZAA2600...

Страница 4: ...n screen 59 10 1 1 Manual moving 60 10 1 2 Zero the unit 60 10 1 3 Start 61 10 1 4 Pause 61 10 1 5 Select Layout 61 10 1 6 Settings 61 10 1 7 Position 62 10 1 8 Menu 62 10 1 9 Movement lock 63 10 2 Me...

Страница 5: ...g from applicator into basic unit 73 14 Converting from basic unit into applicator 74 15 Maintenance and Cleaning 75 15 1 Maintenance and cleaning work that can be carried out by the user 75 15 2 Clea...

Страница 6: ...resulting from any errors The manufacturer will be grateful at any time for suggestions proposals for improvement and references to errors Damages during carriage On receipt of the goods check for any...

Страница 7: ...earth conductor Never use a damaged power cable Only use power cable with protective earth conductor Removable power cables must not be replaced by an insufficiently rated power cable Only use the pow...

Страница 8: ...ries or accessories from 3rd party suppliers All local safety regulations apply for the operation of the product The following warning symbols can be seen on the device Danger of hand injury Hands can...

Страница 9: ...so allows a flexible and easy definition of the test setup 2 2 Film application Films with constant and well defined thickness are a precondition for testing and analysis of coating materials and coat...

Страница 10: ...a of a colour of a test sample against rubbing with another material These criteria are resistance to change of colour characteristics and resistance of its colourants to adjacent material transfer Ab...

Страница 11: ...0 A Automatic film applicator ZAA2600 HA Automatic film applicator with heatable plate Testers ZAA2600 C Automatic Crock Tester The ZAA 2600 is an automatic linear abrasion tester with touchscreen and...

Страница 12: ...profile rods on the other side glass surface for other applications Easy to turn glass plate without any tool Also suitable for use with different applicators up to the maximum outer width of 300 mm 1...

Страница 13: ...0 automatic film application and testing system which describes the correct use of the equipment This manual covers the film applicator models of the ZAA2600 series ZAA2600 and ZAA2600 H and the autom...

Страница 14: ...4 rubber feet spirit level power cable allen key 3 mm and 2 5 mm certificate of manufacturer instruction manual ZAA2600 A Additional content polyester mat drawing unit clamping device weight lifter AC...

Страница 15: ...Vacuum pumps with hose 230 V Vacuum pumps with hose 115 V ACC378 ACC586 Profile rod Wire bar film width approx 320 mm 12 6 total length 405 mm 15 94 with 1 wet film thickness according to your choice...

Страница 16: ...ASTM F1319 1 friction finger holder 1 friction finger B with 16 mm 0 63 1 rubbing cloth clamping ring ACC1520 ACC1345 Friction finger set C for tests according to EN ISO 21546 BMW AA 0134 1 friction f...

Страница 17: ...or ASTM D3450 1 sponge ACC1485 1 weight ACC1463 1 holder ACC1464 Friction set for ASTM D4213 1 sponge ACC1487 5 abrasive pads 3M Scotch Brite ACC1483 1 weight ACC1465 1 holder ACC1466 Friction set for...

Страница 18: ...modified and expanded The following modification sets are available ACC1284 modification set Heatable Application ACC1285 modification set Crockmeter ACC1286 modification set Scrub Tester ACC1339 Mod...

Страница 19: ...les of 1 mm 0 04 230 V with holes of 1 mm 0 04 115 V with holes of 0 5 mm 0 02 230 V with holes of 0 5 mm 0 02 115 V Heating plates for temperature up to 150 C ACC1477 230V ACC1477 115V Version for 23...

Страница 20: ...ZAA2600 Manual 23 September 2021 Copyright 2021 PROCEQ SA 20 4 Device Overview 4 1 ZAA2600 A 4 2 ZAA2600 HA 9 2 8 6 1 4 11 7 3 10 12 16 19 5 17 18 2 8 1 4 11 10 12 19 17 18 20 22 21 3 5 9 6 7...

Страница 21: ...ZAA2600 Manual 23 September 2021 Copyright 2021 PROCEQ SA 21 4 3 ZAA2600 C 4 4 ZAA2600 SW 2 8 1 30 11 10 12 19 17 18 26 9 31 7 2 1 11 10 12 19 17 18 9 32 33 34 35 36 37 27 28 29 38 39...

Страница 22: ...600 HA only 22 Front heating plate holder ZAA2600 HA only 23 Drawing unit 24 Temperature controller connection ZAA2600 HA only 25 Hose connection for vacuum ZAA2600 HA only 26 Glass plate ZAA2600 C on...

Страница 23: ...ws Reassemble both side panels 17 the one with the slit on the right side the other on the left side Refasten the previously removed fixing screws of the start 1 and end stop 2 Make sure that the four...

Страница 24: ...e weight then the other as shown below Rotate the weight 7 so that the black rubber part faces down then fix it with the two knurled screws 16 To protect persons and the apparatus proper care must be...

Страница 25: ...ove the side panels 17 by loosening and removing the Allen screws 18 Assemble the clamping device 5 and holding device 8 with the delivered Allen screws Reassemble both side panels 17 the one with the...

Страница 26: ...llen screws Move the clamping device 5 and holding device 8 to the back part of the unit Insert the glass plate heating plate in the device by first guiding the cable under the clamping device 5 Inser...

Страница 27: ...ns and the apparatus proper care must be taken when lifting or carrying it It is recommended to hold and carry the ZAA 2600 on both sides of the housing Always remove the glass plate before lifting or...

Страница 28: ...he unit Fix the drain hose 16 to the drain lead out The drain hose 16 has to lead the liquid outwards The hose must not point into the unit When using the device with liquids the drain hose 16 must be...

Страница 29: ...f the housing Always remove the sample tray before lifting or tilting the device 5 1 4 Assembly of the ZAA2600 C Before the first use the apparatus has to be assembled or converted from another applic...

Страница 30: ...vent damage during transport the ZAA2600 needs to be disassembled back to the basic unit These steps are also required done before mounting another modification set 5 2 1 Disassemly of ZA2600 A and ZA...

Страница 31: ...dle of the device Screw in the four black rubber feet ZAA2600 HA only Only transport the device in its original packaging Disassembled device before and after transport 5 2 2 Disassembly ZAA2600 SW Al...

Страница 32: ...fixing screws of the side panels 16 and remove the side panels 15 Remove the tool holder bridge 4 and the tool holder side parts 5 Remount the side panels 15 the one with slit on the right side the ot...

Страница 33: ...tember 2021 Copyright 2021 PROCEQ SA 33 5 4 Shutdown Turn off the device by pressing the power button 10 The display will turn off and the device is powered down Before removing the power cable turn o...

Страница 34: ...tance to walls and to other objects must be at least 10 cm 6 2 Application with wire bar or profile rod Place the device on a solid even surface Level the apparatus using the included spirit level To...

Страница 35: ...lace Hint Place a piece of paper at the end of your substrate to absorb any excess coating material Set the desired drawing speed on the touchscreen refer to chapter 10 1 6 Settings Film application S...

Страница 36: ...e glass plate is facing up Ensure that the printing blanket is covered with the polyester mat Set the Moving Mode to Reverse by tapping on Menu and Setup on the touchscreen The Reverse mode is indicat...

Страница 37: ...1 Apply the desired quantity of coating material on the substrate in front of the applicator rod Start the application procedure by tapping the arrow button on the touch screen 6 2 2 ACC1348 Fixing un...

Страница 38: ...follows Loosen the screw of the end stop 2 Position the end stop 2 behind the desired drawing area and lock it by refastening the screw The end stop 2 has a safety function Set the drawing length usi...

Страница 39: ...ot needed for further applications switch it off with the main switch 10 For substrates between 4 mm and 11 mm thickness use the included weight lifter To install remove the weight 7 and place the wei...

Страница 40: ...s well as with the modification sets Generally the scrub tester can be used with the glass plate though it is recommended to use the scrub tester with the sample tray for scrub tests The following nee...

Страница 41: ...d screw it in place Use a sponge of 95 x 38 x 38 mm 3 74 x 1 5 x 1 5 ACC1485 Insert the sponge into the holder Spare sponge ACC1485 Use of the ACC1466 friction sets for ASTM D4828 Slide on the weight...

Страница 42: ...e hard rubber cushion ACC1577 For tests on medium hard surfaces e g plastic plate it is recommended to equip the holder only with the hard rubber cushion For tests on hard surfaces e g painted steel p...

Страница 43: ...test may only be carried out in a ventilated environment Place the device on a solid even surface Level the apparatus using the included spirit level To do so place the spirit level on the sample tra...

Страница 44: ...ection of the friction sets at high speed and load speed 80 double stroke min weight of the friction sets 600 g Move the tool holder 4 either with or manually to the back part of the sample Press the...

Страница 45: ...ith the screw 5 if necessary Set the number of double strokes and stroke length on the touchscreen Set the scrub length so that the testing head stays on the sample for the complete stroke length Do n...

Страница 46: ...strokes with a solvent applied on the material For Crock testing Proceq offers the model ZAA2600 C Automatic Crockmeter and the ZAA2600 SW Automatic Scrub Tester The ZAA2600 can be used for Crock test...

Страница 47: ...53 Cotton Rubbing Cloth Densitometer in accordance with ANSI IT2 17 Emery paper BMW AA 0134 Test Method for Dry scratch resistance test using Crockmeter ACC1345 Friction Finger Set C ACC1346 Weight fo...

Страница 48: ...on Glossmeter in accordance with DIN EN 2813 e g Proceq ZGM1130 or ZG8000 with measuring template Alternatively a device for measuring haze or the brightness can be used ISO 21546 with Friction Finger...

Страница 49: ...friction sets can be used at the same time depending on the friction material the sample surface the speed and the test load The highest possible test load is depending on the friction material the s...

Страница 50: ...ed to redo step 2 The test load of 22 N will only be reached if the knurled nut is mounted To avoid ejection of weights accidentally falling down they have to be screwed to the holder 8 4 2 Mounting t...

Страница 51: ...screw circled in green you need to redo step 2 The test load of 9 N will only be reached if the knurled nut is mounted To avoid ejection of weights accidentally falling down they have to be screwed to...

Страница 52: ...with a double sided adhesive tape on the glass plate in order to get homogeneous friction lanes Move the tool holder 18 either with or manually to the back position of the sample Mount the chosen fri...

Страница 53: ...ront Set the number of double strokes and stroke length on the touchscreen refer to chapter Error Reference source not found Error Reference source not found on page Error Bookmark not defined Set the...

Страница 54: ...ar resistance tests please refer to chapter 3 2 4 Accessories for ZAA2600 C for scratch and mar resistance tests on page 18 9 2 Mounting the scratching and mar resistance sets For further information...

Страница 55: ...ut scratch and mar resistance tests Never touch any moving parts during operation The side panels 15 must always be mounted during operation Risk of injury Never hold the sample by hand during operati...

Страница 56: ...glass side facing up For thicker samples use the glass plate with the printing blanket facing up In order to get straight scratch marks fix the samples with a double sided adhesive tape Move the tool...

Страница 57: ...o bear on the bridge horizontally The holder has to be vertical when fixing it If necessary adjust the position of the scratching set above the sample by lifting the adapter and moving it on the tool...

Страница 58: ...ght scratching length The testing head has to remain on the sample over the whole stroke length Check the correct fit of the scratching set before starting the procedure Do not lean over the unit duri...

Страница 59: ...red to allow operation with gloves up to 1 mm thickness The most important settings can be accessed directly from the main screen The menu is used for any additional settings The main screen content i...

Страница 60: ...middle of the weight 7 10 1 2 Zero the unit Film application Zero the drawing unit The current position of the drawing unit 20 can be set to 0 by pressing the Zero button Film testing Zero the scrub...

Страница 61: ...Select Layout The layout indicator shows the name of the currently selected layout A layout is a renameable memory slot storing a drawing speed and a drawing length This is especially useful for recu...

Страница 62: ...e of the touch screen to change the value The value can also be changed by using the and button The preset stroke length will automatically be saved in the currently selected layout 10 1 7 Position Th...

Страница 63: ...bing 10 1 9 Movement lock The movement lock blocks all movement commands of the drawing unit 20 It can be activated and deactivated by tapping the lock button If the button is in the armed setting all...

Страница 64: ...peed Length Setup Device name Device serial number Software version Meter counter Device version Microstep Parameter Acceleration Parameter Motor Current Parameter Info Machine Mode Moving mode Motor...

Страница 65: ...All layouts Name Speed Length Cycle count Cycles per minutes Setup Device name Device serial number Software version Meter counter Device version Microstep Parameter Acceleration Parameter Motor Curr...

Страница 66: ...tapping the values entering the desired adjustment and confirming it with OK Return to the main screen by tapping the Home button The speed and length settings can also be changed directly from the ho...

Страница 67: ...speed mode for most applications 10 4 4 Acceleration mode There are three different acceleration modes Normal The normal mode is appropriate for most uses Increased The increased acceleration is for u...

Страница 68: ...cceleration mode Select Setup and Motor Settings then Acceleration mode and tap Elevated in the menu 10 5 2 End switch This message can only appear in film testing scrubbing crocking Motor has stopped...

Страница 69: ...mode of the motor can be adjusted For this see section 10 4 10 5 4 The motor is overheated If the motor of the unit is overheated this message appears and the current action will be interrupted autom...

Страница 70: ...that the drawing unit 20 can be moved by hand The touch screen and control unit of the ZAA 2600 remain active since only the power supply is interrupted To unlock the Emergency Stop button turn it cou...

Страница 71: ...wing unit 20 are positioned in the very back of the device and that the clamping device 5 is released Lift the weight 7 and hinge it into the top position of the holding device 8 Carefully lift the gl...

Страница 72: ...unit 23 are positioned in the very back of the device and that the clamping device 5 is released Lift the weight 7 and hinge it into the top position 6 of the holding device 8 Carefully lift the heat...

Страница 73: ...matic universal unit can be equipped with different kits for carrying out also scrub resistance washability crocking and scratch resistance tests as well as recording of the drying time Before mountin...

Страница 74: ...right 2021 PROCEQ SA 74 14 Converting from basic unit into applicator In order to prepare the device for the application mode follow the instructions of section 5 Always unplug the power cable before...

Страница 75: ...o not use strong acids or alkaline liquids For cleaning of the printing blanket use only cleaning agents which do not affect the printing blanket Unsuitable for this purpose are solvents containing ke...

Страница 76: ...us cannot be switched on this could be due to a defect fuse You can replace the fuse yourself by opening the fuse holder 14 on the back of the apparatus between the main switch 15 and the power supply...

Страница 78: ...length up to 393 mm 15 47 Application width up to 300 mm 11 81 Power supply 115 VAC 230 VAC 10 50 Hz 60 Hz Power consumption 108 W Fuse power supply 0 8A 250 VAC delay action Standards depending on us...

Страница 79: ...l 23 September 2021 Copyright 2021 PROCEQ SA 79 For safety and liability information please download www screeningeagle com en legal Subject to change Copyright 2021 by Proceq SA Schwerzenbach All rig...

Страница 80: ...TD 1 Fusionopolis Way 20 02 Connexis South Tower 138632 Singapore 65 6382 3966 info asia proceq com PROCEQ RUS LLC Ul Optikov 4 korp 2 lit A Office 410 197374 St Petersburg Russia 7 812 448 35 00 info...

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