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PRO CYC

PRO CYC, INC.

SYSTEM 3EZ

™

Rev 7-31-19

PATENT PROTECTED

Page 2 of 5

COMPLETELY THROUGH THE
SHEETROCK WITH A CIRCULAR
SAW. IF THE STUDS ARE
METAL THE DAMAGE CAN BE
STRUCTURAL. COMPLETE THE
CUT WITH A SHEETROCK
KNIFE.) Make the cuts through the
sheetrock, along the center of
each stud. Remove the sheetrock
between the studs and replace it
with plywood or furring strips that
are the same thickness as the
sheetrock you removed.

Now you need to remove
horizontal strips of sheetrock
along the top of the

floor coves’

length and width of your cyc and
replace them with plywood or
furring strips so you have a solid
surface to which you attach the
top of your floor-cove modules.

Begin in the corner and measure
out at least as long and wide as
your cyc. Terminate each strip into
the stud that is equal to or
longer/wider than your cove unit.
Each strip should go underneath
the furred out vertical strips you
have in place. Measure up from
the floor 35 ½ inches and mark the
wall at either end of your cyc.
Next, mark the wall 4 inches
above your first mark. Use a chalk
line to mark the area to be
removed. Using a sheetrock knife
or a circular saw, remove the
sheetrock between your two lines
and replace it with plywood or
furring strips that are the same
thickness as the sheetrock wall.
(AGAIN, BE CAREFUL NOT TO
CUT COMPLETELY THROUGH
THE SHEETROCK WITH A
CIRCULAR SAW. IF THE STUDS
ARE METAL THE DAMAGE CAN
BE STRUCTURAL. COMPLETE
THE CUT WITH A SHEETROCK
KNIFE.)

NOTE:

Adding an additional layer

of sheetrock (on top of your
existing sheetrock with furring
strips) will help with soundproofing
and it will also render an improved
fire rating. If you choose to install

a second layer of sheetrock make
sure to use drywall screws that are
long enough to reach the furring
strips when you attach the Pro
Cyc modules to the wall.

4. Trimming Your Cyc to Fit
Your Studio (See Figure L)

Snap a chalk line at the desired
length and use a circular saw to
cut the module to the size.

Next, cut the remaining part one
inch from the flanged end so you
can re-attach the flange.
Clean off any burrs or debris from
the plastic before using ABS
adhesive or cement (available in
plumbing supply stores) to fasten
the flanged end behind (under) the
cut-to-length module. Clamp the
parts together until the glue is dry.

You will need to trim the floor
and/or wall side of the flange back
to the point where it will allow you
to align the face of the trimmed
module with the face of the
adjoining module.

5. Assembly

With your plywood or furring strips
in place, begin to assemble your
Pro Cyc modules. Before
assembly, make sure that the
flanges on the modules do not
prevent the cyc from fitting flush to
the floor or wall. If a flange holds a
cove end off the floor or wall,
simply grind down the flange in
that area. Assemble your cyc
away from the walls so you have
adequate space to work.

To attach the horizontal floor-cove
modules to the corner module,
install ¼

”-20 x 1” bolts, nuts and

washers in the predrilled holes on
the flanges of the parts. Before
final tightening use the straight
edge again to make sure the
modules are flush on the face.
Repeat this procedure for each
cove module. Follow the same
steps to assemble the vertical
cove modules.

6. Attach the Cyc to the Wall

After all of the cyc modules have
been attached to one another

–

and you have checked to make
sure the modules are all flush on
the face

– push the cyc unit into

place in the corner and along the
wall. When the entire unit is
against the wall, continue to shift
the cyc back and forth until all
areas seem to be against the wall
and floor.

Begin by attaching the corner
module to the wall. Use a 1/8-inch
drill bit to drill through the holes in
the module and into your plywood
or furring strip. Starting in the
corner, work your way up and out
from the corner and attach the cyc
to the wall with 1-

1/4” Phillips

drywall screws and Liquid Nails
construction adhesive. Make sure
the modules remain parallel to the
furring strips or plywood and that
the cyc does not “climb” or “sag”
as you move away from the corner
and proceed to the ends of the
cove unit.

7. Fastening the Bottom Edge to
the Floor

After the top and sides of the
corner modules and the top of
your floor coves have been
attached, it is time to position and
fasten the bottom of your cyc to
the floor. Using both hands, grab
the cyc from underneath, pull it
forward, and then let it fall gently
into place.

To secure the cyc to the floor,
begin in the corner and work
toward each end of the cyc.

Drill through the cove modules into
the floor. If you are attaching to
concrete, you should use a roto-
hammer