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Technical manual August 2009

Rev: 01/08/09

Page:

38

Transactive Extra (Technical Information)

Battery and Board Assembly

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Содержание transactive tra

Страница 1: ...Freeway Healthcare Integra 200 St Asaph Business Park St Asaph Denbighshire North Wales LL17 0LJ Tel 01745 536 780 Fax 01745 582 532 Technical Manual Troubleshooting Repairs Replacements...

Страница 2: ...eplace Batteries 16 E2 Replace Main and Auxiliary PCB Printed Circuit Board 17 E3 Repair replace Charger and End Stop 18 E4 Repair Charger Contact Strips and Wire Harnesses LED 19 E5 Adjust Replace UP...

Страница 3: ...st is a pneumatically operated electro mechanical device To diagnose performance interruption it is useful to think of the product as three separate systems 1 Pneumatic System Hand Control Unit Airlin...

Страница 4: ...er the ridge on the grommet Correct insertion can thus be verified by touch and by sight Check to see that the air tubes have been routed free and clear If not routed properly air tubes can get trappe...

Страница 5: ...ok up The battery cables are color coded black and red to match the battery leads Check to see that the board lift motor and battery plugs are properly connected The 2 pin white plug on the far PCB si...

Страница 6: ...age 6 Electrical Systems Auxiliary PCB s on main PCB Display Battery Cable Charger PCB output cable Power Switch Cable Auxiliary Traverse Motor Cable Front side of main PCB Limit Switch LED Charger PC...

Страница 7: ...hoist and or personal injury If the problem persists after testing replace the circuit board If the problem still persists contact customer service on 01745 536780 The other likely cause of failure i...

Страница 8: ...alfunctioning Replace the switch 2 The hoist intermittently performs a pneumatically controlled function by itself pneumatically controlled functions are on off emergency lowering up down and where ap...

Страница 9: ...alignment Clean inside of track 4 The hoist does not power traverse well anywhere along the track Open up the hoist and check the alignment of the traversing system There should be little noise in the...

Страница 10: ...ar make contact with the stainless steel contacts on the trolley block Check the correct rated fuse has been fitted to the switched fused spur min 2 amp max 3 amp Check the board by plugging the charg...

Страница 11: ...to prevent shock and damage 5 Now the batteries are accessible for replacement and can be taken out once their tab brackets are removed 6 Remove two screws from the bottom face of one of the side cov...

Страница 12: ...08 09 Page 12 Disconnect Batteries Remove side cover bottom screws Remove side covers Remove side cover top screws Remove airline Detach bottom cover at one short side tab Repeat on opposite side pull...

Страница 13: ...Hand Control and place a finger over the end of airline tubing 5 Release the depressed button If button stays in the depressed position there are no air leaks in the button If button rises slowly aft...

Страница 14: ...se should be marked in a way that they can be replaced in the exact same places Check the wire diagrams if not sure 5 Lift away the blue oval plate to access the damaged grommet clasp flatten the rubb...

Страница 15: ...se note that not all hoist will come with auxiliary PCB s Manual hoists have no auxiliary PCB s drive hoists have 1 Auxiliary PCB and power H systems have 2 auxiliary PCB s 1 If there are no leaks in...

Страница 16: ...and 29 volts DC indicating that the batteries are being charged If there is no output voltage go on to test the transformer by disconnecting the 2 pin green plug from the charger PCB and with the mul...

Страница 17: ...09 Rev 01 08 09 Page 17 8 Connect the SEPARATE BLACK wire across the inside RED and BLACK battery terminals Reconnect the and wire harness wires to the matching terminals on the batteries Disconnect b...

Страница 18: ...steel pins from the PCB 2 Before installation of new PCB test the new PCB to ensure that the diagnosed problem will be solved Attach all wire harnesses and reconnect the battery wire Test hoist unit I...

Страница 19: ...p gently pull up on the charge strips and bend to desired tension 4 If too much tension is generated the hoist will not be able to be driven out of the charging station Adjust the tension so that hois...

Страница 20: ...e RED battery lead has been disconnected 3 Remove 4 screws in charging beak on trolley to detach the old strips 4 Attach the new stainless steel strips Ensure that the ring terminals on the wire harne...

Страница 21: ...nfasten the screws to remove the battery bracket of the battery that is farthest from the gearbox 5 Remove this battery as per section E1 6 Using a 2 5mm Allen key unfasten and remove the hoist sidewa...

Страница 22: ...ove battery bracket Remove battery sidewall frame Remove opposite battery sidewall frame fasteners Remove fastener on bottom panel on PCB side Remove fastener on bottom panel on gearbox side Slide off...

Страница 23: ...st functions and restore power from the battery If there are no problems with the hoist and the Emergency Shut Off with pull cord is either not shutting off the power to the hoist and or restoring pow...

Страница 24: ...ched to prevent accidental damage to the shaft If damaged the shaft will not fit back into gearbox Gently rotate and pull at the same time to release shaft Pressure may be applied to the gearbox to as...

Страница 25: ...heel snap ring holes 3 Slowly firmly squeeze the handles of the snap ring removal tool together to open up the snap ring out of the trolley wheel shaft groove to remove it 4 Carefully slide the trolle...

Страница 26: ...nto position ref section M2 5 If the traversing drive motor or gear require service follow steps 1 4 of section M1 NOTING only to remove the shaft only as much as to disengage it from the one wall of...

Страница 27: ...ntage will be divided by 8 333 and rounded DOWN to determine how many rectangle characters are shown B a t e r y 0 5 t Note As the hoist is initially switched on the level of battery charge displayed...

Страница 28: ...ng Entering Programming Mode for two 2 seconds 10 Go to the first programming option If the user continues to hold the Up and Down buttons for longer than the display flashes Entering Programming Mode...

Страница 29: ...he Up and Down buttons simultaneously for three 3 seconds The hoist should then 15 Beep one 1 time 16 Go back into Programming Mode and allow the user to cycle through the other settings using the Up...

Страница 30: ...bs with 2 of travel Preventative Maintenance Preventative maintenance should be completed every six 6 months The hoist should recommend preventative maintenance if it hasn t had any preventative maint...

Страница 31: ...r is off before beginning 2 Place a shunt on pin 6 this is the RESET pin 3 Power up the hoist system 4 The shunt on the RESET pin must now be removed Note This will not reset the counter recording the...

Страница 32: ...components provides for efficient servicing The following is a list of tools required for basic repairs and servicing a Circlip pliers b 2mm T bar Allen key c 2 5mm T bar Allen key d 3mm T bar Allen k...

Страница 33: ...Technical manual August 2009 Rev 01 08 09 Page 33...

Страница 34: ...Technical manual August 2009 Rev 01 08 09 Page 34...

Страница 35: ...Technical manual August 2009 Rev 01 08 09 Page 35...

Страница 36: ...Technical manual August 2009 Rev 01 08 09 Page 36 Service Parts List Transactive Xtra Circuit Boards 613890 Aux Controller 613880C Charger PCB 613880 Main...

Страница 37: ...Technical manual August 2009 Rev 01 08 09 Page 37 Transactive Extra Technical Information Cover Assembly...

Страница 38: ...Technical manual August 2009 Rev 01 08 09 Page 38 Transactive Extra Technical Information Battery and Board Assembly...

Страница 39: ...Technical manual August 2009 Rev 01 08 09 Page 39 Transactive Extra Technical Information Top Plate Assembly...

Страница 40: ...Technical manual August 2009 Rev 01 08 09 Page 40 Transactive Extra Technical Information Left Plate Assembly...

Страница 41: ...Technical manual August 2009 Rev 01 08 09 Page 41 Transactive Extra Technical Information Motor Plate Assembly...

Страница 42: ...Technical manual August 2009 Rev 01 08 09 Page 42 Transactive Extra Technical Information Tape Gear Assembly...

Страница 43: ...Technical manual August 2009 Rev 01 08 09 Page 43 Transactive Extra Technical Information Bottom Plate Assembly...

Страница 44: ...Technical manual August 2009 Rev 01 08 09 Page 44 Transactive Extra Technical Information Charger endstop Assembly...

Страница 45: ...Technical manual August 2009 Rev 01 08 09 Page 45 Transactive Extra Technical Information Low Height Carry Bar Assembly...

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