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ENGINE INSTALLATION 

 

 

 

 

 

 

 

1\ INSTALL THE JACKSHAFT ASSEMBLY TO 
THE ENGINE OUTPUT SHAFT SIDE.   
 
 
 
2\ TIGHTEN THE 4-M8*16 BOLTS:   

TROUQE 13-18 ft.lbs 

 
 
 
 
3\ INSTALL THE CLUTCH TO ENGINE SHAFT. 
PUT THE PARTS LIKE THE FOLLOWING 
ORDER: 
CLUTCH BUSHING (20*25*5mm), CLUTCH , 
WASHER(8*25*3mm), M5/16-24*4/3 BOLT. 
   
4\ TIGHTEN THE CLUTCH BOLT:   

TROUQE 13-18 ft.lbs 

 
 
 
 
 
5\ INSTALL THE CHIAN (JACKSAHFT 
08MA-42) , TO CONECT THE CLUTCH AND 
SECOND DRIVEN SPROKET. 
 
 

Clutch Bushing 

Clutch Assy 

Washer and Spring washer 

M5/16-24*4/3 Bolt 

Engine Assembly 

Drive Chian 08MA-42 

4-M8*16 Bolt 

Jackshft Assembly 

Содержание Drift hero

Страница 1: ...TIONS CAUTION NEVER ATTEMPT TO START THIS MINI BIKE WITHOUT READING AND UNDERSTANDING THE OWNER S MANUAL THE OWNER S MANUAL PROVIDES INFORMATION ON SAFETY PARTS FUNCTIONS PRE RIDE INSPECTION STARTING...

Страница 2: ...M10 STEERING BOLT 1 10mm WASKERS 2 M10 SELF LOCK NUT 1 FRONT RACK AND RENDER ASSEMBLY FRONT RACK 1 FRONT FENDER M8 20 BOLT 4 M8 NUTS 4 8mm WASHERS 2 ZIP TIES OF CABLES ZIP TIES 2 ENGINE MOUNT BOLT M8...

Страница 3: ...TCH COVER Clutch Cover 1 Clevis Pins 4 FRONT WHEEL ASSEMBLY FRONT WHEEL 1 M14 AXLE BOLT 1 M14 SELF LOCK NUT 1 14mm WASHER 2 CLUTCH ASSEMBLY CLUTCH ASSY 1 CLUTCH BUSHING 1 6mm WASHER 1 M5 16 24 4 3 BOL...

Страница 4: ...UT THE PARTS LIKE THE FOLLOWING ORDER CLUTCH BUSHING 20 25 5mm CLUTCH WASHER 8 25 3mm M5 16 24 4 3 BOLT 4 TIGHTEN THE CLUTCH BOLT TROUQE 13 18 ft lbs 5 INSTALL THE CHIAN JACKSAHFT 08MA 42 TO CONECT TH...

Страница 5: ...NGINE ON POSITION 7 INSTALL THE CHIAN TO SECOND DRIVE SPROCKET MOVE THE ENGINE FORWARD TO KEEP THE CHAIN TIGHTED 8 TIGHTEN THE ENGINE MOUNT BOLTS 4 M8 30 BOLT TROUQE 13 18 ft lbs CAUTION ALL THE PARTS...

Страница 6: ...ount Bolt 1 MOUNT THE THROTTLE CABLE TO THE ENGINE THROTTLE BRACKET AND CONECT SWITCH OFF WIRE WITH THE ENGINE WIRE 2 MAKE SURE THE ON OFF SWITCH WIRE THROTTLE CABLE AND BRAKE CABLE ARE NOT KINKED AND...

Страница 7: ...acket Small 10mm Washer Steering Neck Large 10mm Washer Bottom Bracket Large 10mm Washer Lock Nut FRONT FORK INSTALLATION 2 Large Washer Small Washer Steering Bolt Large Washer Lock Nut 10mm Steering...

Страница 8: ...Small portion of fender faces foreward FRONT RACK AND FENDER INSTALLATION Large 8mm Washers 8mm Nuts 8mm x 20mm Bolts 8mm x 20mm Bolts 8mm x 20mm Bolts Large 8mm Washers 8mm Nuts 8mm Nuts 1 Attach th...

Страница 9: ...he tire faces forward 2 Insert Axle bolt with the 14mm washers between the forks and wheel assembly on each side 14mm Axle Bolt 14mm Washer 14mm Lock Nut Arrow faces forward 14mm Axle bolt 1ea 14mm wa...

Страница 10: ...he handle bars are turned from left to right 2 Secure wires and cables to frame using the Zip ties provided 5 Zip Ties Zip Ties Clutch Cover 3 Install clutch cover over the 4 Bracket Tabs with Clevis...

Страница 11: ...he drain plug and fill with SAE 10W 30 motor oil This mini bike takes 63qt 6L of engine oil Oil should be up to the brim of the fill hole 5 Re install fill cap Start engine and allow to run for a few...

Страница 12: ...ck the tension of the chain The chain 1 tension should be 1 2 3 4 in 15 20mm Chain tension slack adjustment 1 Loosen bolt 2 on the rear axle assembly 2 Adjust chain tension by turning the tension nuts...

Страница 13: ...adjuster nut 3 until the correct amount of free play is achieved 3 Re tighten jam nut 2 1 2 2 0 4 0mm 0 08 0 16 in Brakes 3 BRAKE ADJUSTMENT 4 5 Brake Adjustment To adjust brakes loosen the rear axle...

Страница 14: ...y 2 should be 078 24 in 2 6 mm To adjust freeplay 1 Loosen jam nut 3 2 Turn adjusting nut 4 to proper setting 3 Once throttle grip is at the proper freeplay re tighten the jam nut 3 2 3 4 078 24 in 2...

Страница 15: ...ing the condition of the Mini Bike before each ride is important Following the pre ride check list will help insure there are no problems which could result in injury or becoming stranded Make sure th...

Страница 16: ...recoil cord to start the engine 5 Once engine has warmed up for a few minutes place the choke lever 2 back to the OFF right position 1 2 Starting or running the Mini Bike in an enclosed area such as...

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