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100646   PUBLICATION DATE  Sep 05

INSTALLATION AND MAINTENANCE MANUAL

1

1. TABLE OF CONTENTS

Publication date : Sep 05 

1. TABLE OF CONTENTS ................................................................................................ 1

2. WARNINGS ................................................................................................................... 2

3. TECHNICAL INFORMATION ........................................................................................ 3

4. MACHINE INSTALLATION ........................................................................................... 7

4.1. MACHINE INSPECTION.....................................................................................................................7

4.2. MACHINE STORAGE.........................................................................................................................7

4.3. MACHINE POSITIONING ...................................................................................................................7

4.3.1. FREELY ON THE FLOOR............................................................................................................8

4.3.2. FREELY ON AN ELEVATION ......................................................................................................8

4.3.3. FIXED ON AN ELEVATION..........................................................................................................9

4.3.4. LEVELING THE MACHINE ........................................................................................................10

4.4. SHIPPING BARS..............................................................................................................................10

4.5. ELECTRICAL CONNECTION ...........................................................................................................12

4.5.1. GENERAL..................................................................................................................................12

4.5.2. EMERGENCY STOP DEVICE....................................................................................................12

4.5.3. SUPPLY CABLE AND SAFETY DEVICES .................................................................................12

4.5.4. INSTALL SUPPLY CABLE TO THE MACHINE ..........................................................................13

4.5.5. CHECKING ROTATION DIRECTION .........................................................................................14

4.5.6. MULTIPLE MACHINES IN LINE SIMPLE PHASE ......................................................................14

4.6. CONNECTION OF WATER SUPPLIES ............................................................................................14

4.7. CONNECTION OF LIQUID WASHING SOAPS DOSING ..................................................................17

4.8. PREPARING THE MACHINE FOR OPERATION..............................................................................18

5. MAINTENANCE AND ADJUSTMENTS...................................................................... 19

5.1. MAINTENANCE ...............................................................................................................................19

5.2. ADJUSTMENTS AND PART´S EXCHANGES ..................................................................................20

6. TROUBLESHOOTING AIDS ....................................................................................... 24

6.1. ERROR HANDLING .........................................................................................................................24

6.2. PROBLEM CHECK LIST ..................................................................................................................24

6.3. DOOR FAILS TO OPEN ...................................................................................................................26

7. LIST OF RECOMMENDED SPARE PARTS ............................................................... 27

8. PUTTING THE MACHINE OUT OF SERVICE ............................................................ 28

8.1. DISCONNECTING THE MACHINE...................................................................................................28

8.2. MACHINE LIQUIDATION..................................................................................................................28

8.2.1. POSSIBILITY OF THE MACHINE LIQUIDATION BY THE SPECIALIZED COMPANY................28

8.2.2. POSSIBILITY OF THE MACHINE LIQUIDATION BY OWN POTENTIAL....................................28

Содержание FS 6-16

Страница 1: ...FS 6 16 INSTALLATION AND MAINTENANCE MANUAL SOFT MOUNTED WASHER EXTRACTOR PUBLICATION DATE Sep 05 WITH ELECTRONIC PROGRAMMER 100646 ...

Страница 2: ...12 4 5 4 INSTALL SUPPLY CABLE TO THE MACHINE 13 4 5 5 CHECKING ROTATION DIRECTION 14 4 5 6 MULTIPLE MACHINES IN LINE SIMPLE PHASE 14 4 6 CONNECTION OF WATER SUPPLIES 14 4 7 CONNECTION OF LIQUID WASHING SOAPS DOSING 17 4 8 PREPARING THE MACHINE FOR OPERATION 18 5 MAINTENANCE AND ADJUSTMENTS 19 5 1 MAINTENANCE 19 5 2 ADJUSTMENTS AND PART S EXCHANGES 20 6 TROUBLESHOOTING AIDS 24 6 1 ERROR HANDLING 24...

Страница 3: ... terminals and This voltage must be below 30 VDC before you can access the inverter for inspection The washer extractor is intended to be permanently connected to fixed wiring The washer must not be operated when the finger protection rubbers are removed or damaged Do not expose the washing extractor to excessive humidity or extreme temperatures Keep the top of the machine clean without the presen...

Страница 4: ...g 552 lb 300 kg 662 lb 495 kg 1092 lb ELECTRICAL DATA 3x380 415V N 50Hz applicable for 16 kg 36 lb 3x380 415V 50Hz applicable for 16 kg 36 lb 3x380V 60Hz applicable for two motor drive 3x440 480V 60Hz 3x220 240V 50Hz 3x200V 50 60Hz 3x208 240V 60Hz 3x380 415V N 50 60Hz applicable for electrical heating 1x220 240V 50 60Hz not applicable for electrical heating 3x220 240V 50 60Hz applicable for electr...

Страница 5: ...unt with drain valve 3 5 l s 3 5 l s 3 5 l s 3 5 l s CONNECTION OF STEAM Steam connection G1 2 Steam pressure low 1 3 bar 14 5 44 PSI Steam pressure high 3 8 bar 44 116 PSI ELECTRICAL CONSUMPTION Light soiled fabrics wash 60 C 1 Without electrical heating 0 2 kWh 0 2 kWh 0 3 kWh 0 5kWh With electrical heating 1 2 kWh 1 3 kW 1 7 kW 3 5kWh WORKING CONDITIONS Ambient temperature 5 C 41 F to 35 C 95 F...

Страница 6: ...kg 22lb 16kg 36lbmachine with frequency control drive Fig 3 1 1 Control panel 2 Connection liquid soap 3 Serial plate 4 Soap hopper venting 5 Water supply 6 Frequency inverter 7 Fuses 8 Main switch 9 Electrical supply connection 10 Drain 11 Adjustable leg 12 Steam connection 13 Soap hopper ...

Страница 7: ... 480 mm 18 90 430 mm 16 92 H 263 mm 10 35 263 mm 10 35 263 mm 10 35 300 mm 11 81 I 910 mm 35 83 910 mm 35 83 970 mm 38 19 1135 mm 44 68 J 103 mm 4 06 103 mm 4 06 103 mm 4 06 120 mm 4 72 K 980 mm 38 58 980 mm 38 58 1040 mm 40 94 1195 mm 47 L 44 mm 1 73 44 mm 1 73 44 mm 1 73 44 mm 1 73 M 835 mm 32 87 835 mm 32 87 895 mm 35 24 1015 mm 39 96 N 78 mm 3 07 78 mm 3 07 78 mm 3 07 55 mm 2 16 O 375 mm 14 76...

Страница 8: ...et on the transporting wooden id until the time of final installation on the foundation according the chapter 4 3 of this manual 4 3 MACHINE POSITIONING WARNING IF THE MACHINE IS LOCATED ON AN ELEVATED BASE FOR EASIER OPERATION THE FRONT LEGS OF THE MACHINE SHOULD BE SECURED FOR SAFETY REASONS Before placing the machine on its place remove the packaging loosen the rear panel see fig 4 4 pos 4 and ...

Страница 9: ...t MACHINES 16kg 36lb Place between the four corners of the frame and the floor a thin rubber sheet of 10x10cm 3 93 x3 93 with thickness between 1 2 0 04 0 08 maximum We advice to fasten this machines always see Fasten with anchoring bolts 4 3 2 FREELY ON AN ELEVATION MACHINES 6kg 13lb 7kg 16lb 10kg 22lb If you choose to place the machine on a metal base or pad use a U profile to secure the machine...

Страница 10: ... that it can carry the static and dynamic forces The thickness of iron profiles is minimum 4 mm 0 158 For 6kg 13lb 7kg 16lb 10kg 22lb machines remove the four rubber feeds from the machine frame Do not tighten anchoring bolts before the concrete base around the bolts is completely secured Tighten the anchoring bolts with the prescribed torque of the bolts Fig 4 3 3 A On an elevation Fig 4 3 3 B Fr...

Страница 11: ... to the bottom of the frame MACHINES 16kg 36lb The 16kg 36lb machines don t have rubber feet for adjustment to water level When it is necessary use thin hard plates of 10x10cm 3 93 x3 93 with thickness of 1mm 0 04 and place them under the frame corner of the lowest position Use more of them until the machines stands water level It is always advisable to bolt down this machine after leveling Take c...

Страница 12: ...N AND MAINTENANCE MANUAL 11 After removing the shipping bars put the service panel fig 4 4 pos 3 and the rear panel fig 4 4 pos 4 back on the machine Keep the shipping bars pos 1 2 for possible future transportation Fig 4 4 Transporting braces ...

Страница 13: ...ne is not equipped with a supply disconnecting device like a main switch then a supply disconnecting device need to be provided in the installation for all electrical supplies connected to the machine in accordance with EN 60204 1 standard point 5 3 This device shall disconnect the electrical equipment of the machine from the supply when required e g maintenance 4 5 2 EMERGENCY STOP DEVICE The mac...

Страница 14: ...DISCONNECTED AS THE LAST ONE Push the cable through the turnbuckle and connect the wires with the main switch The diameter of the supply cable must between 11 17mm 0 43 0 67 for M25 turnbuckle and between 12 21mm 0 47 0 83 for M32 turnbuckle Conductors of the supply cords shall not be consolidated by lead tin soldering where they are subject to contact pressure unless the clamping means is constru...

Страница 15: ...d phase L2 The fourth machine must again be connected to the first phase L1 This assures a better load of the electrical network Fig 4 5 6 Multiple machines in line 4 6 CONNECTION OF WATER SUPPLIES WATER CONNECTION WATER HARDNESS It is advisable to contact the water supplier for information concerning the properties of the water in your area Good wash results are dependent also on the water hardne...

Страница 16: ...culate the total water consumption in one washing program by counting up the amount of water by each washing step An example is shown for a system with cold and warm water supply for a machine with capacity of 10kg 22lb A system without warm water supply you can count with the total amounts Program 60 C 140F Light soiled linen Consumption Cold water liter gal Warm water liter gal Total liter gal 1...

Страница 17: ... also be a hole every twenty meter in the drainpipe fig 4 6 B pos 1 to assure the good working of the drain This allows air in the main drain and facilitates drainage of the water flow Every time a machine is coupled on the drainpipe the diameter of the tube or the width of the waste channel must be more See fig 4 6 B D1 D2 D3 The recommended drain pipes diameter are D1 75 mm 3 for one machine D2 ...

Страница 18: ...he machine For 16kg 36lb machine it is sufficient to open the top panel by means of the two key switches at the front At the right side panel there is a support for the top panel The hoses of external dosing of liquid soaps are pushed through the holes in the rear panel after removing the plugs The hoses should be protected by rubber bushings where penetrating the rear panel After this make as man...

Страница 19: ...eck protective connection earthing and electrical supply connection 6 Open water valves to machine and check hose and connections for leaks 7 Read carefully the User s manual and Programming manual which are a part of delivery 8 Initialize the programmer after machine installation The calibration of the zero level must not happen anymore This calibration is executed in the factory and is not chang...

Страница 20: ...r inlets CHECKING AND MAINTENANCE EVERY THREE MONTHS WARNING HOT MACHINE PARTS SHOULD BE ALLOWED TO COOL FIRST 1 Check if the drain valve is not leaking during the wash process It is also important that the valve opens properly afterwards drain valve opens when electrical power falls out Wash out the drain if the water doesn t drain fluent 2 Check for the belt tightness or possible damage therefor...

Страница 21: ...2 must still touch the tub rubber at the hinge side when the door opens at 5 3 Adjust the position of the door by loosening the screws pos 4 on the door frame The door hook must be right in the center of the door lock opening Tighten the screws pos 4 again after correct positioning of the door 1 Adjusting spacers of the door hinge 2 Door seal 3 Door glass 4 Bolts of the door hinge 5 Door frame Fig...

Страница 22: ...t the first installation and then once in a year a qualified worker verifies the vibration switch fig 5 2 C 5 Dismantle 6kg 13lb 7kg 16lb 10kg 22lb the top cover by two bolts on machine rear for machines For the 16kg 36lb the top cover can be folded open and supported by the support at the right side panel 6 Check the distance between microswitch pos 1 and the limiter pos 2 7 The distance between ...

Страница 23: ...re worn out or damaged TO CHANGE THE BELTS NEVER USE A CROWBAR TO TAKE OFF THE BELTS OVER THE PULLEY GROOVES 1 Dismantle the rear panel fig 5 2 D pos 1 2 Take off the belts pos 2 by pulling the belt and turning the drum pulley pos 5 3 Put a new belt 2 of identical type on pulleys pos 5 and 8 The re assembly of the belts is done in the reverse order as the disassembly 4 The belt must be placed in t...

Страница 24: ...HE BOLTS REPLACE A DAMAGED BOLT WITH A BOLT OF THE SAME STRENGTH VALUE MARKED ON HIS HEAD IGNORING OF THE BOLT QUALITY AND MECHANICAL STRENGTH CAN CAUSE SERIOUS BODILY INJURIES The recommended torque values for standardized steel bolts M6 8 8 C 10 Nm M8 8 8 C 25 Nm M10 8 8 C 45 Nm M12 8 8 C 80 Nm M16 8 8 C 200 Nm The bolts that have to be inspected are Bolts which are used for the reinforcement tr...

Страница 25: ...correct amount of coins is not inserted the door is not closed properly set the Key switch to Run mode the start button must be pressed when 00 is flashing on the lower display close the door Coins are inserted but the displayed program price is not counting down the micro contact mounted on the coin drop is not functional the optocoupler mounted on the coindrop is not functional check the wiring ...

Страница 26: ...ancing a program turn the key switch in program mode and press the start button When the water is drained you can open the door clean the drain clean the drain valve The water does not stay in the machine the drain valve is not closing leakage of rubber between tub and drain valve check wiring from drain valve change drain valve when broken Replace rubber piece Machine is not filling or filling ti...

Страница 27: ...gram check and replace wiring replace the V belts repair or change motor repair or replace the frequency converter There is a lack of steam leak in steam system too many condense in the steam system too much machines on 1 supply repair the leakage Remove the condens Disconnect other machines or increase steam capacity 6 3 DOOR FAILS TO OPEN In case of a power failure or an emergency situation proc...

Страница 28: ... 551 002 217 Heating element 2x2000W 230V electrical heating 12kW applicable for 16kg 36lb PRI 342 000 032 Heating element 2x3000W 230V electrical heating 9kW 18kW applicable for 16kg 36lb PRI 342 000 040 Heating element 2x1500W 230V electrical heating 9kW 440V applicable for 6kg 13lb 7kg 16lb 10kg 22lb PRI 342 000 031 Heating element 2x2000W 230V electrical heating 12kW applicable for 6kg 13lb 7k...

Страница 29: ... its usage period respect the following instructions 8 2 1 POSSIBILITY OF THE MACHINE LIQUIDATION BY THE SPECIALIZED COMPANY Machine liquidation is executed by the competent company which respects material sorting and conditions for the waste liquidation 8 2 2 POSSIBILITY OF THE MACHINE LIQUIDATION BY OWN POTENTIAL It is necessary to divide material into the following groups 1 Plates of printed ci...

Страница 30: ...INSTALLATION DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS VOLT PHASE HZ NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER ...

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